Automatic plugging machine for vaccine production

The automatic stoppering machine, which uses a conveyor belt and cylinder to push and press blocks, solves the problem of troublesome bottle filling operations in vaccine production, realizes automated stoppering, and improves production efficiency.

CN223433248UActive Publication Date: 2025-10-14HENAN QIXIANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422673117.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-14
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

In existing vaccine production equipment, the number of slots for filling bottles is limited, the operation is complicated, automation cannot be achieved, and production efficiency is low.

Method used

An automatic stoppering machine including a conveyor belt and cylinder push blocks and pressure blocks was designed. The vaccine bottles and stoppers were transported by the conveyor belt, and the cylinder push blocks and pressure blocks were used to achieve automatic stoppering, reducing manual operation.

Benefits of technology

It improves the degree of automation in vaccine production, saves labor costs and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vaccine production, and discloses an automatic plugging machine for vaccine production, which comprises a base, a first conveyor belt arranged on the base, a second conveyor belt arranged above the right side of the first conveyor belt, a material pushing assembly arranged on the right side of the second conveyor belt, and a material pressing assembly arranged above the first conveyor belt. A guide assembly is arranged between the pressing assembly and the first conveying belt; the pushing assembly comprises a first air cylinder, the output end of the first air cylinder is connected with a pushing block, the pressing assembly comprises a second air cylinder, the output end of the second air cylinder is connected with a pressing block, and the guiding assembly comprises a guiding cover. Vaccine bottles and vaccine bottle plugs are conveyed through the conveying belt, during plug adding, the first air cylinder only needs to drive the push block to push the vaccine bottle plugs into the guide cover, then the second air cylinder drives the pressing block to press the vaccine bottle plugs downwards, then the vaccine bottle plugs are buckled to the vaccine bottles, manual operation is reduced, labor cost is saved, and the production efficiency is improved. And the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vaccine production, in particular to an automatic stoppering machine for vaccine production. Background Art

[0002] Vaccines are products made from pathogenic microorganisms with good immunogenicity through reproduction and processing. After being inoculated into the body, they stimulate the body to produce specific antibodies. When the antibody titer in the body reaches a certain value, it can resist the invasion and infection of the pathogenic microorganism and play a role in preventing the disease. In the preparation process of the vaccine, sterile tanks are required to load and plug the animal vaccine.

[0003] The document of the existing application publication number CN114933268A discloses an aseptic filling and stoppering machine for preparing animal vaccines, including an operating table, a support frame fixedly installed at the lower end of the operating table, a rubber pad fixedly installed at the lower end of the support frame, a rotating mechanism inserted in the middle of the upper end of the operating table, the lower part of the rotating mechanism is fixedly installed with the support frame, a fixed frame fixedly installed on the left side of the upper end of the operating table, a transmission mechanism inserted in the right side of the lower end of the fixed frame, a stoppering mechanism inserted in the right side of the upper end of the transmission mechanism, the stoppering mechanism and the transmission mechanism are slidably installed, a bottle stopper placement table fixedly installed at the rear end of the upper end of the operating table, a bottle stopper is provided at the upper end of the bottle stopper placement table, a control panel fixedly installed on the left side of the front end of the operating table, and a plurality of filling bottles are provided in the rotating mechanism. It can clamp and fix filling bottles of different sizes, is firmly fixed, has strong versatility, is convenient for controlling the stoppering force, and has efficient processing.

[0004] However, this solution still has some shortcomings. In actual use, due to the limited number of placement slots, it is necessary to continuously place the filled bottles into the slots, add stoppers and then take them out. The operation is more troublesome, and the stoppers on the stopper placement table need to be constantly replenished manually, which cannot achieve automated operation and has low production efficiency.

[0005] Therefore, it is necessary to provide a kind of vaccine production automatic stoppering machine to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an automatic stoppering machine for vaccine production.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic stoppering machine for vaccine production, comprising a base, a first conveyor belt is provided on the base, a second conveyor belt is provided above the right side of the first conveyor belt, a pushing assembly is provided on the right side of the second conveyor belt, a pressing assembly is provided above the first conveyor belt, and a guide assembly is provided between the pressing assembly and the first conveyor belt; the pushing assembly comprises a first cylinder, a pushing block is connected to the output end of the first cylinder, the pressing assembly comprises a second cylinder, a pressing block is connected to the output end of the second cylinder, and the guide assembly comprises a guide cover, which is located directly below the second cylinder.

[0008] Preferably, the guide cover is a funnel-shaped structure, and the top radius of the guide cover is larger than the bottom radius.

[0009] Preferably, a guide cover fixing seat is provided around the guide cover, the left end of the guide cover fixing seat is connected to a support rod, and the bottom end of the support rod is connected to the base.

[0010] Preferably, the bottom of the first cylinder is connected to a cylinder support seat, the bottom end of the cylinder support seat is connected to the base, the second cylinder is connected to a cylinder fixing seat, and the left end of the cylinder fixing seat is connected to the support rod.

[0011] Preferably, a first limit plate is provided on both sides of the left and right sides of the first conveyor belt, a second limit plate is provided on both sides of the left and right sides of the second conveyor belt, a second limit plate notch is provided on the side of the second limit plate close to the pushing assembly, a conveyor belt support seat is provided under the second conveyor belt, one side of the first limit plate is connected to the first motor, and one side of the second limit plate is connected to the second motor.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the utility model, vaccine bottles and vaccine bottle stoppers are transported by a conveyor belt. When adding stoppers, it is only necessary to drive the push block by the first cylinder to push the vaccine bottle stopper into the guide cover, and then drive the pressure block by the second cylinder to press the vaccine bottle stopper down, thereby buckling the vaccine bottle stopper onto the vaccine bottle, reducing manual operation, saving labor costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view structural diagram of the utility model;

[0015] Figure 2 This is a top view of the structure of the utility model;

[0016] Figure 3 This is a structural diagram of the first conveyor belt of the present invention;

[0017] Figure 4 This is a structural diagram of the second limiting plate of the present invention.

[0018] In the figure: 1-base; 2-first conveyor belt; 21-first limit plate; 22-first motor; 3-second conveyor belt; 31-second limit plate; 32-second limit plate notch; 33-second motor; 4-conveyor belt support seat; 5-cylinder support seat; 6-first cylinder; 7-push block; 8-guide cover; 9-guide cover fixing seat; 10-support rod; 11-cylinder fixing seat; 12-second cylinder; 13-pressing block. DETAILED DESCRIPTION

[0019] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0022] See also Figure 1-Figure 4The utility model provides an embodiment: an automatic stoppering machine for vaccine production, comprising a base 1, a first conveyor belt 2 is provided on the base 1, a second conveyor belt 3 is provided above the right side of the first conveyor belt 2, a pushing assembly is provided on the right side of the second conveyor belt 3, a pressing assembly is provided above the first conveyor belt 2, and a guide assembly is provided between the pressing assembly and the first conveyor belt 2; the pushing assembly comprises a first cylinder 6, a pushing block 7 is connected to the output end of the first cylinder 6, the pressing assembly comprises a second cylinder 12, a pressing block 13 is connected to the output end of the second cylinder 12, and the guide assembly comprises a guide cover 8, which is located directly below the second cylinder 12.

[0023] The vaccine bottles are transported by the first conveyor belt 2, and the vaccine bottle corks are transported by the second conveyor belt 3. The first cylinder 6 drives the push block 7 to push the vaccine bottle corks into the guide cover 8, and then the second cylinder 12 drives the pressure block 13 to press the vaccine bottle corks down, thereby buckling the vaccine bottle corks onto the vaccine bottles; the first cylinder 6 is provided with a regulating valve, and the air intake can be controlled by the regulating valve to change the strength of the first cylinder 6, so as to avoid the vaccine bottle corks flying out due to excessive force. It only needs to be pushed slowly into the guide cover 8.

[0024] Furthermore, the guide hood 8 is a funnel-shaped structure, and the top radius of the guide hood 8 is larger than the bottom radius. A guide hood fixing seat 9 is provided around the guide hood 8. The left end of the guide hood fixing seat 9 is connected to a support rod 10, and the bottom end of the support rod 10 is connected to the base 1. The bottom of the first cylinder 6 is connected to a cylinder support seat 5, and the bottom end of the cylinder support seat 5 is connected to the base 1. The second cylinder 12 is connected to a cylinder fixing seat 11, and the left end of the cylinder fixing seat 11 is connected to the support rod 10. The structure of the guide hood 8 being larger at the top and smaller at the bottom facilitates the collection of vaccine bottle corks.

[0025] Furthermore, a first limit plate 21 is provided on both sides of the left and right sides of the first conveyor belt 2, a second limit plate 31 is provided on both sides of the left and right sides of the second conveyor belt 3, a second limit plate notch 32 is provided on the side of the second limit plate 31 close to the pushing assembly, and a conveyor belt support seat 4 is provided below the second conveyor belt 3. One side of the first limit plate 21 is connected to the first motor 22, and one side of the second limit plate 31 is connected to the second motor 33.

[0026] Conveyor belt rotating shafts are provided at both ends of the interior of the first conveyor belt 2, which are rotatably connected to the first limit plate 21, and the output end of the first motor 22 is connected to the conveyor belt rotating shaft on one side, for driving the first conveyor belt 2 to rotate; the working principle of the second conveyor belt 3 is the same, so it will not be repeated; the first motor 22 and the second motor 33 both use servo motors, which are used to control the transmission of the first conveyor belt 2 and the second conveyor belt 3 to ensure the accuracy of plugging.

[0027] The utility model discloses a working principle: the utility model puts in the first conveyor belt 2 and transports when using, the staff puts the vaccine bottle plug in the second conveyor belt 3 and transports, and the vaccine bottle and vaccine bottle plug parallel same -speed transportation, when vaccine bottle moves to the right below of guide cover 8, closes first motor 22 and second motor 33, through first air cylinder 6 drive push block 7 will vaccine bottle plug push to guide cover 8, after through second air cylinder 12 drive pressure block 13 will vaccine bottle plug press down, and then realize the vaccine bottle plug buckle to vaccine bottle, after starting first motor 22 and second motor 33, until next vaccine bottle plug moves to the right below of guide cover 8, and repeatedly operate can.

[0028] The above is only the preferred embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art in the technical range disclosed by the utility model, according to the technical scheme and utility model concept of the utility model, carries out equivalent replacement or change, should be covered in the protection scope of the utility model.

Claims

1. An automatic stoppering machine for vaccine production, comprising a base (1), characterized in that: A first conveyor belt (2) is provided on the base (1), a second conveyor belt (3) is provided above the right side of the first conveyor belt (2), a pushing assembly is provided on the right side of the second conveyor belt (3), a pressing assembly is provided above the first conveyor belt (2), and a guide assembly is provided between the pressing assembly and the first conveyor belt (2); The pushing assembly includes a first cylinder (6), the output end of which is connected to a pushing block (7); the pressing assembly includes a second cylinder (12), the output end of which is connected to a pressing block (13); and the guide assembly includes a guide cover (8), which is located directly below the second cylinder (12).

2. The automatic stoppering machine for vaccine production according to claim 1, characterized in that: The guide cover (8) is a funnel-shaped structure, and the top radius of the guide cover (8) is larger than the bottom radius.

3. The automatic stoppering machine for vaccine production according to claim 2, characterized in that: The guide cover (8) is provided with a guide cover fixing seat (9) around its periphery. The left end of the guide cover fixing seat (9) is connected to a support rod (10). The bottom end of the support rod (10) is connected to the base (1).

4. The automatic stoppering machine for vaccine production according to claim 3, characterized in that: The bottom of the first cylinder (6) is connected to a cylinder support seat (5), the bottom end of the cylinder support seat (5) is connected to the base (1), and the second cylinder (12) is connected to a cylinder fixing seat (11), the left end of the cylinder fixing seat (11) is connected to the support rod (10).

5. The automatic stoppering machine for vaccine production according to claim 1, characterized in that: A first limiting plate (21) is provided on both the left and right sides of the first conveyor belt (2), a second limiting plate (31) is provided on both the left and right sides of the second conveyor belt (3), a second limiting plate notch (32) is provided on the side of the second limiting plate (31) close to the pushing assembly, a conveyor belt support seat (4) is provided below the second conveyor belt (3), a first motor (22) is connected to one side of the first limiting plate (21), and a second motor (33) is connected to one side of the second limiting plate (31).

Citation Information

Patent Citations

  • Sterile filling and plugging machine for preparing animal vaccines

    CN114933268A