Pile-supported prefabricated retaining wall foam concrete broadened light embankment

Through the pile-supported prefabricated and assembled retaining wall structure, multiple anchoring methods and steel mesh fixation are used to solve the settlement and anchoring problems of the foam concrete widened lightweight embankment, thereby improving the construction quality and safety.

CN223433691UActive Publication Date: 2025-10-14HANGZHOU JIANGRUN TECH LIMITED +1
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Patent Information

Application Number
CN202520009957.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-10-14
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

The existing foam concrete widening lightweight embankment has the problems of easy settlement and difficulty in anchoring to the existing structure during construction, which affects the construction quality and safety.

Method used

A pile-supported prefabricated and assembled retaining wall structure is adopted. By setting multiple anchoring methods on the prefabricated panels and prefabricated buttresses, such as embedded steel bars, anchor rods, L-shaped steel bars and embedded angle steels, combined with the fixation of steel mesh, the integrity and stability are improved.

Benefits of technology

The integrity of the prefabricated panels and foam concrete is enhanced, settlement differences are reduced, and construction quality and safety are improved.

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Abstract

The utility model relates to a pile-supported prefabricated retaining wall foam concrete broadened light embankment which is characterized in that a pile-supported prefabricated retaining wall is arranged on one side of an original embankment, and foam concrete is filled in a gap between the original embankment and the pile-supported prefabricated retaining wall to form the broadened light embankment. The utility model has the beneficial effects that multiple anchoring modes such as the embedded steel bars, the anchor bars and the anchor rods are arranged on the prefabricated panel, so that the integrality of the prefabricated panel and the foam concrete is improved, and the integrality of the expanded embankment after construction is further improved; the L-shaped steel bars and the pre-embedded angle steel are arranged on the excavation steps of the original embankment, so that the integrity of the original embankment and the constructed foam concrete broadened embankment is further improved, and the later settlement difference is further reduced.
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Description

Technical Field

[0001] The utility model relates to the field of foam concrete widening lightweight embankment construction, in particular to a pile-supported prefabricated assembled retaining wall foam concrete widening lightweight embankment. Background Art

[0002] With the acceleration of urbanization and growing transportation demands, highway widening projects have become a crucial component of urban transportation development. However, highway widening presents numerous challenges, particularly in soft soil and complex terrain. Traditional embankment filling materials and technologies often fail to meet deadlines, quality, and environmental requirements. Therefore, exploring new embankment filling materials and technologies is crucial for improving the efficiency and quality of highway widening projects.

[0003] Furthermore, foamed concrete, a new lightweight filling material, has been widely used in highway widening projects due to its lightweight, high-strength, thermal and sound insulation, and environmentally friendly properties. Foamed concrete contains a large number of independently closed colloidal bubbles, which allows its construction density to be kept low, effectively reducing the bearing pressure on the foundation. Furthermore, foamed concrete exhibits high fluidity, self-supporting properties, and low elasticity and shock absorption, which contribute to the stability and safety of embankments. However, in practical applications, foamed concrete still suffers from issues such as easy settlement and difficulty in anchoring to existing structures.

[0004] In view of this, in order to address a series of problems existing in the current construction of foam concrete widening lightweight embankments, it is urgent to invent a simple and effective foam concrete widening lightweight embankment to effectively improve the installation construction quality and construction efficiency of foam concrete prefabricated panels, thereby improving the engineering quality of roadbed widening construction and improving construction safety. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a pile-supported prefabricated assembled retaining wall foam concrete for widening a lightweight embankment.

[0006] The pile-supported prefabricated retaining wall foam concrete widens the lightweight embankment. A pile-supported prefabricated retaining wall is set on one side of the original embankment, and the gap between the original embankment and the pile-supported prefabricated retaining wall is filled with foam concrete to form a widened lightweight embankment.

[0007] The pile-supported prefabricated assembled retaining wall includes a strip foundation, prefabricated panels and prefabricated buttresses. The prefabricated panels and prefabricated buttresses are arranged on the strip foundation. The prefabricated panels are provided with buttress reserved grooves on the surface facing the widened lightweight embankment. The prefabricated buttresses are in a right-angled trapezoidal shape, and the right-angled sides of the prefabricated buttresses are inserted into the buttress reserved grooves. Several layers of steel mesh are horizontally arranged between the prefabricated panels and the original embankment.

[0008] As preferred, the strip base bottom is provided with a pipe pile, the strip base top is provided with a foundation reserved slot, a prefabricated buttress is inserted above the foundation reserved slot, a prefabricated panel is arranged on the strip base, splice rabbets are arranged on both sides of the prefabricated panel, the splice rabbets are divided into grooves and protrusions, embedded channel steels are arranged at the grooves, buttress reserved slots are arranged on the surface of the prefabricated panel for connecting the prefabricated buttress, embedded angle steels are arranged on both sides of the prefabricated buttress, the embedded angle steels are attached to the surface of the prefabricated panel during installation, anti-slurry leakage side plates are arranged at the joint of the strip base and the prefabricated buttress, and are fixed by opposite pulling screws, and self-compacting concrete is arranged in the gap between the strip base, the prefabricated panel and the prefabricated buttress.

[0009] As preferred, the prefabricated buttress top is provided with a pull ring reserved slot, a hoisting pull ring is arranged in the pull ring reserved slot, the hoisting pull ring is used for hoisting and installing the prefabricated buttress, a pull hook reserved slot is arranged on the inclined edge of the prefabricated buttress, and a pull hook is arranged in the pull hook reserved slot, the pull hook is used for connecting a steel mesh.

[0010] As preferred, anchor bars are arranged on the prefabricated panel, anchor rod reserved holes are arranged at the middle position, anchor rods are connected in the anchor rod reserved holes, and the other end of the anchor rod is abutted against the side edge of the original embankment, embedded steels are arranged at the bottom of the prefabricated panel and are arranged in the strip base reserved slot for anchoring, and a pull hook is arranged on the prefabricated panel for fixing the steel mesh.

[0011] As preferred, a step is arranged on the side of the original embankment facing the widened light embankment, an embedded angle steel is arranged on the step, the bottom edge of the embedded angle steel is embedded in the original embankment, the other side is attached to the vertical edge of the step, a pull hook and an L-shaped steel are arranged on the embedded angle steel, the pull hook is used for fixing the steel mesh, and the L-shaped steel is used for anchoring the foam concrete.

[0012] The beneficial effects of the utility model are:

[0013] 1) The utility model sets multiple anchoring modes such as embedded steels, anchor bars and anchor rods on the prefabricated panel, improves the integrity of the prefabricated panel and the foam concrete, and further improves the integrity of the widened embankment after construction.

[0014] 2) The utility model sets L-shaped steels and embedded angle steels on the step of the original embankment, further improves the integrity of the original embankment and the foam concrete widened embankment after construction, and further reduces the settlement difference in the later period.

[0015] 3) The utility model sets a pull hook at the corresponding position of the prefabricated panel, the prefabricated buttress and the original embankment for fixing the steel mesh, ensures the accuracy of the installation of the steel mesh, prevents the steel mesh from being displaced when the foam concrete is poured, and further improves the construction quality of the widened embankment. DRAWINGS

[0016] Figure 1 It is a three-dimensional structure diagram of the pile bearing type prefabricated assembly type retaining wall foam concrete widened light embankment of the utility model.

[0017] Figure 2 This is a schematic diagram of a pile-supported prefabricated retaining wall;

[0018] Figure 3 It is the structural diagram of prefabricated panels;

[0019] Figure 4 It is the three-dimensional structural diagram of the original embankment;

[0020] Figure 5 It is a schematic diagram of prefabricated buttresses;

[0021] Figure 6 It is a three-dimensional schematic diagram of the strip foundation.

[0022] Explanation of the accompanying reference numerals: 1. Original embankment 2. Pipe piles 3. Strip foundation 4. Tension screws 5. Anti-leakage slurry side panels 6. Precast panels 7. Anchor bars 8. Spliced ​​tongue and groove 9. Reserved groove for pull ring 10. Reserved groove for buttress 11. Embedded channel steel 12. Hook 13. Reserved groove for pull hook 14. Precast buttress 15. Anchor rod 16. Reserved groove for foundation 17. Reserved hole for anchor rod 18. Embedded steel bars 19. L-shaped steel bars 20 Embedded angle steel 21. Foam concrete 22. Widened road surface 23. Embedded angle steel 24. Anchor steel 25. Lifting pull ring 26. Self-compacting concrete DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the following embodiments. The following embodiments are provided solely to facilitate understanding of the present invention. It should be noted that, within the scope of the present invention, modifications may be made by a person skilled in the art without departing from the principles of the present invention. Such improvements and modifications are also within the scope of the claims of the present invention.

[0024] As an example, Figures 1 to 6 As shown, this pile-supported prefabricated retaining wall foam concrete widens the lightweight embankment. A pile-supported prefabricated retaining wall is set on one side of the original embankment 1, and the gap between the original embankment 1 and the pile-supported prefabricated retaining wall is filled with foam concrete 21 to form a widened lightweight embankment.

[0025] like Figure 1 and Figure 2 As shown, the pile-supported prefabricated assembled retaining wall includes a strip foundation 3, a prefabricated panel 6 and a prefabricated buttress 14. The prefabricated panel 6 and the prefabricated buttress 14 are arranged on the strip foundation 3. The prefabricated panel 6 is provided with a buttress reserved groove 10 on the surface facing the widened lightweight embankment. The prefabricated buttress 14 is a right-angled trapezoid, and the right-angled side of the prefabricated buttress 14 is inserted into the buttress reserved groove 10; several layers of steel mesh are horizontally arranged between the prefabricated panel 6 and the original embankment 1.

[0026] like Figure 2 andFigure 6 As shown, pipe piles 2 are arranged at the bottom of the strip foundation 3, a foundation reserved groove 16 is arranged at the top of the strip foundation 3, a prefabricated buttress 14 is arranged in the foundation reserved groove, a prefabricated panel 6 is arranged on the strip foundation 3, and splicing tongues and grooves 8 are arranged on both sides of the prefabricated panel 6. The splicing tongues and grooves 8 are divided into grooves and protrusions, and embedded channel steels 11 are arranged at the grooves. Prefabricated buttresses 14 are arranged in the buttress reserved grooves 10 of the prefabricated panel 6, and embedded angle steels 23 are arranged on both sides of the prefabricated buttress 14. When installed, the embedded angle steels 23 are close to the prefabricated panel 6, and anti-leakage slurry side plates 5 are arranged at the joints of the strip foundation 3 and the prefabricated buttress 14, and tension screws 4 are arranged for fixing. Self-compacting concrete 26 is arranged in the installation gaps of all components.

[0027] Example 2

[0028] As another embodiment, this embodiment 2 proposes, based on the embodiment 1, a more specific pile-supported prefabricated assembled retaining wall foam concrete widening lightweight embankment:

[0029] like Figure 2 and Figure 5 As shown, a pull ring reserved groove 9 is provided on the top of the prefabricated buttress 14, and a lifting pull ring 25 is provided in the pull ring reserved groove. The lifting pull ring 25 is used for lifting and installing the prefabricated buttress 9. A hook reserved groove 13 is provided on one side of the prefabricated buttress 9, and a hook 12 is provided in the hook reserved groove 13. The hook 12 is used for the steel mesh.

[0030] like Figure 3 As shown, the precast panel 6 is provided with anchor bars 7, and a pre-anchor hole 17 is provided in the middle. After the foamed concrete 21 is constructed, anchor bars 15 are installed in the pre-anchor holes 17. Pre-embedded steel bars 18 are provided at the bottom of the precast panel 6 and placed in the pre-anchored grooves of the strip base 3 for anchoring. Hooks 12 are provided on the precast panel 6 for securing the steel mesh.

[0031] like Figure 4 As shown, the original embankment 1 is provided with a step on one side facing the widened lightweight embankment, and an embedded angle steel 20 is provided on the step. The bottom edge of the embedded angle steel 20 is embedded in the original embankment 1, and the other side is in contact with the vertical edge of the step. A hook 12 and an L-shaped steel bar 19 are provided on the embedded angle steel 20. The hook 12 is used to fix the steel mesh, and the L-shaped steel bar 19 is used to anchor the foam concrete 21.

[0032] It should be noted that the parts in this embodiment that are the same or similar to those in the first embodiment can be referenced to each other and will not be described in detail in this application.

[0033] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

Claims

1. A pile-supported prefabricated and assembled retaining wall foam concrete widening lightweight embankment, characterized in that: A pile-supported prefabricated retaining wall is set up on one side of the original embankment, and the gap between the original embankment and the pile-supported prefabricated retaining wall is filled with foam concrete to form a widened lightweight embankment; The pile-supported prefabricated assembled retaining wall includes a strip foundation, prefabricated panels and prefabricated buttresses. The prefabricated panels and prefabricated buttresses are arranged on the strip foundation. The prefabricated panels are provided with buttress reserved grooves on the surface facing the widened lightweight embankment. The prefabricated buttresses are in a right-angled trapezoidal shape, and the right-angled sides of the prefabricated buttresses are inserted into the buttress reserved grooves. Several layers of steel mesh are horizontally arranged between the prefabricated panels and the original embankment.

2. The pile-supported prefabricated and assembled retaining wall foam concrete widening lightweight embankment according to claim 1 is characterized in that Pipe piles are arranged at the bottom of the strip foundation, a foundation reserved groove is arranged at the top of the strip foundation, a prefabricated buttress is inserted above the foundation reserved groove, a prefabricated panel is arranged on the strip foundation, splicing tongue and groove are arranged on both sides of the prefabricated panel, the splicing tongue and groove are divided into grooves and protrusions, embedded channel steel is arranged at the groove, buttress reserved grooves are opened on the surface of the prefabricated panel for connecting the prefabricated buttresses, embedded angle steels are arranged on both sides of the prefabricated buttresses, and the embedded angle steels are fitted to the surface of the prefabricated panel during installation, anti-leakage slurry side plates are arranged at the joints of the strip foundation and the prefabricated buttresses, and tension screws are arranged for fixing, and self-compacting concrete is arranged in the gaps between the strip foundation, the prefabricated panels and the prefabricated buttresses.

3. The pile-supported prefabricated and assembled retaining wall foam concrete widening lightweight embankment according to claim 1 is characterized in that: A pull ring reserved groove is provided on the top of the prefabricated buttress, and a lifting pull ring is provided in the pull ring reserved groove. The lifting pull ring is used for lifting and installing the prefabricated buttress. A hook reserved groove is provided on the oblique side of the prefabricated buttress, and a hook is provided in the hook reserved groove. The hook is used to connect the steel mesh.

4. The pile-supported prefabricated and assembled retaining wall foam concrete widening lightweight embankment according to claim 1, characterized in that: Anchor bars are arranged on the prefabricated panel, and a reserved hole for anchor rods is arranged in the middle position. An anchor rod is connected to the reserved hole for anchor rods, and the other end of the anchor rod is supported on the side of the original embankment. Pre-embedded steel bars are arranged at the bottom of the prefabricated panel, and the pre-embedded steel bars are placed in the reserved groove for strip foundation for anchoring; a hook is arranged on the prefabricated panel for fixing the steel mesh.

5. The pile-supported prefabricated and assembled retaining wall foam concrete widening lightweight embankment according to claim 1 is characterized in that: The original embankment is provided with a step on one side facing the widened lightweight embankment, and an embedded angle steel is provided on the step. The bottom edge of the embedded angle steel is embedded in the original embankment, and the other side is in contact with the vertical edge of the step. A hook and an L-shaped steel bar are provided on the embedded angle steel. The hook is used to fix the steel mesh, and the L-shaped steel bar is used to anchor the foam concrete.