Turnover PLC pile crown beam reinforcing device

Through the modular design of the combined structure of steel pipe piles and steel sheet piles, the problem of the reinforcement device of the PLC pile crown beam is solved, the load resistance and overall stability of the crown beam are realized, the technical problems that have not been able to be turned around in the existing technology are solved, the load resistance and technical application of the crown beam are improved, the load resistance and overall stability of the crown beam are improved, the problems that have not been able to be turned around in the existing technology are solved, and the construction cost is reduced.

CN223433842UActive Publication Date: 2025-10-14CHINA GEZHOUBA GRP CONSTR ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423012424.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-14
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The traditional PLC pile crown beam reinforcement method cannot be recycled and reused, resulting in high construction costs.

Method used

A turnover-type steel pipe pile and steel sheet pile combination structure is adopted, and the crown beam is reinforced by components such as locks, clips and reinforcements. It is connected by threaded and plug-in methods, supporting modular dismantling and reuse.

Benefits of technology

The load-bearing capacity and overall stability of the crown beam are improved, the risk of local overload is reduced, the life of the structure is extended, and the construction cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223433842U_ABST
    Figure CN223433842U_ABST
Patent Text Reader

Abstract

A turnover PLC pile crown beam reinforcing device comprises a plurality of sets of steel pipe piles arranged at intervals, a lock catch is arranged on the outer wall of each steel pipe pile, and steel sheet piles are located between the adjacent steel pipe piles and connected with the steel pipe piles in an inserted mode through the lock catches; a buckle is arranged on the outer side of the steel pipe pile in the direction perpendicular to the installation direction of the lock catch and comprises a body, two positioning protrusions are arranged at the upper end of the body, a connecting rod is installed at the positioning protrusions, a reinforcing piece is horizontally arranged at the top end of the connecting rod, and the baffle is in sliding fit with the reinforcing piece and conducts top beam reinforcing on the PLC pile. The turnover PLC pile crown beam reinforcing device provided by the utility model can be conveniently turned over and reused.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to pile crown beam reinforcing device, especially a kind of turnover PLC pile crown beam reinforcing device. BACKGROUND

[0002] PLC pile crown beam is a kind of deep foundation pit support structure form combined with PLC method pile and crown beam.This structure is mainly used in deep foundation pit engineering, especially in the case of needing to cross long distance or complex terrain;

[0003] Crown beam is the transverse structure connecting supporting pile, usually located at the top of pile, for dispersing load and maintaining the horizontal and stability of foundation pit support structure.Crown beam in PLC pile crown beam is usually reinforced concrete structure to enhance its bearing capacity and crack resistance, and reinforcement between pile and crown beam is carried out by reinforcing steel bar or other connecting mode, to ensure the stability of overall structure.The traditional reinforcing mode is to combine with pile by reinforcing steel bar before pouring, to realize containing area, and then to realize reinforcement by filling concrete, and the reinforcing measure at this time needs to break reinforced concrete crown beam in later period, cannot be recycled and reused, leading to relatively high construction cost. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide a kind of turnover PLC pile crown beam reinforcing device, which can be recycled and reused.

[0005] To solve the above technical problems, the technical scheme adopted by the utility model is as follows:

[0006] A kind of turnover PLC pile crown beam reinforcing device, comprising multiple groups of spaced steel pipe piles, each steel pipe pile outer wall is equipped with lock catch, steel sheet pile is located between adjacent steel pipe piles, and steel sheet pile is inserted with steel pipe pile by lock catch;The buckle is provided on the outer side of the steel pipe pile perpendicular to the installation direction of the lock catch, and the buckle includes a body, two positioning protrusions are provided on the upper end of the body, a connecting rod is installed at the positioning protrusion, a reinforcing member is horizontally provided at the top end of the connecting rod, and a baffle is slidably connected with the reinforcing member and performs crown beam reinforcement on the PLC pile.

[0007] Two positioning protrusions are spaced left and right and internally provided with threaded grooves, and the lower part of the connecting rod is provided with a threaded part, which is threadedly connected with the threaded grooves.

[0008] The reinforcing member is inserted with the top of the connecting rod through the positioning hole.

[0009] The reinforcing member is provided with a clamping groove on the outer side, and the baffle is arranged in the clamping groove and slides left and right relative to the reinforcing member.

[0010] The reinforcing member is provided with an insertion hole along the length direction, and the insertion hole is completely penetrated, and the corresponding baffle is connected with an insertion rod, and the insertion rod is slidably connected with the insertion hole.

[0011] The front surface of the baffle is provided with an inwardly recessed inner groove, and the inner groove is filled with a spacing component.

[0012] The outer side of the buckle is provided with two groups of first I-shaped steel, and is provided in mirror image symmetry, a filling space is arranged between the two first I-shaped steels, and a second I-shaped steel is arranged at a preset angle.

[0013] The adjacent first I-shaped steels are connected through a connecting assembly.

[0014] The utility model provides a kind of turnover PLC pile crown beam reinforcing device, with following technical effect: the cooperation of reinforcing member and baffle can effectively disperse load, enhance the load capacity of PLC pile crown beam, the design of baffle inner groove and filling spacing component effectively maintain the pressure balance when supporting, reduce the risk of local overload, prolong the service life of structure, reinforcing member can effectively strengthen the overall structural stability of crown beam, baffle can prevent PLC pile recycling slot in later period being soil, stone slot, connecting rod can adopt sectional connection, it is connected by screw thread connection or plug-in mode inside, connecting rod can be removed according to different situations in later period, realize the turnover reuse of reinforcing member. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be further described below in connection with the drawings and examples:

[0016] Figure 1 It is the top view of the utility model.

[0017] Figure 2 It is the structure schematic view of steel pipe pile and reinforcing member in the utility model.

[0018] Figure 3 It is the structure schematic view of the upper half of Figure 2 .

[0019] Figure 4 It is the enlarged schematic view of A in Figure 2 .

[0020] Figure 5 It is the combined top view structure schematic view of steel pipe pile and buckle and reinforcing member in the utility model.

[0021] Figure 6 It is the combined bottom view structure schematic view of steel pipe pile and buckle and reinforcing member in the utility model.

[0022] Figure 7 It is the structure schematic view of reinforcing member and baffle in the utility model.

[0023] In the figure: first I-beam 1, buckle 2, lock 3, steel sheet pile 4, second I-beam 5, steel pipe pile 6, connecting assembly 7, body 21, positioning protrusion 22, threaded portion 23, connecting rod 24, reinforcement 25, baffle 26, plug rod 27, plug hole 28, inner groove 29. DETAILED DESCRIPTION

[0024] like Figures 1-4 As shown, a reusable PLC pile crown beam reinforcement device includes supporting steel pipe piles 6 and steel sheet piles 4 positioned between adjacent steel pipe piles 6. The steel pipe piles 6 and the steel sheet piles 4 form a PLC composite pile support. One or more locking buckles 3 are welded to the outer wall of the steel pipe piles 6 in a circular array. The locking buckles 3 engage with both sides of the steel sheet piles 4. A buckle 2 is also fixed to the outer wall of the steel pipe piles 6. The buckle 2 includes a body 21 welded to the outer wall of the steel pipe piles 6. Two positioning protrusions 22 are provided on the inner side of the body 21. Connecting rods 24 are mounted on the two positioning protrusions 22. A reinforcement member 25 is provided above the connecting rod 24. Baffles 26 are slidably mounted on both ends of the reinforcement member 25. The combination of the reinforcement member 25 and the baffle 26 effectively distributes the load and enhances the load resistance of the PLC pile crown beam.

[0025] Construction process:

[0026] 1) Installation of steel pipe piles 6 and steel sheet piles 4: First, drill holes in the predetermined locations and install the steel pipe piles 6, ensuring their verticality and flatness. Insert the steel sheet piles 4 into the reserved space between the steel pipe piles 6, so that the locks 3 fit on both sides of the steel sheet piles 4.

[0027] 2) Installing Reinforcement 25: Install clip 2 on the outside of steel pipe pile 6, ensuring that positioning protrusion 22 fits tightly against the steel pipe pile 6. Pass connecting rod 24 through clip 2 and secure it. Install reinforcement 25 above connecting rod 24. Slide baffles 26 onto both ends of reinforcement 25 using the guide slots, adjust the position, and secure.

[0028] 3) Internal support construction: A second I-beam 5 is used as an internal support rod in the combined pile support formed by the steel pipe pile 6 and the steel sheet pile 4 to form a crown beam.

[0029] After the inner support is constructed, the reinforcement 25 can effectively enhance the overall structural stability of the crown beam, and the baffle 26 can prevent the PLC pile recovery slot from being stuck by soil or stones in the later stage.

[0030] Through the setting of profile steel bars and reinforcing devices, the bearing capacity of the PLC pile crown beam is significantly improved, which can bear larger load. The design of the lock catch 3 and the buckle 2 enhances the connection between the steel pipe pile 6 and the steel sheet pile 4, improves the overall stability of the structure, and simplifies the construction process and reduces the complexity of the on-site operation. The reinforcing member 25 can effectively strengthen the overall structural stability of the crown beam, and the baffle 26 can prevent the PLC pile from being stuck in the slot during the later recycling of the structure, thereby prolonging the service life of the structure.

[0031] As shown in Figure 3 , preferably, the two positioning protrusions 22 form an open circular arc structure, and a threaded groove is arranged inside. The rod body of the connecting rod 24 is provided with a threaded part 23 near the lower part, and the threaded part 23 is threadedly connected with the threaded groove.

[0032] As shown in Figure 3 , each positioning protrusion 22 presents an open circular arc structure and is made of welded alloy steel material to ensure its strength and durability. The inside of each positioning protrusion 22 is provided with a threaded groove, which is designed according to the M16 standard and has a depth of 5 mm, which can effectively cooperate with the threaded part 23 of the connecting rod 24.

[0033] As shown in Figure 3 , the rod body of the connecting rod 24 is provided with a threaded part 23 near the lower part, and the length is adapted to the positioning protrusion 22 to ensure the close connection between the threaded part 23 and the threaded groove.

[0034] During the assembly process, the threaded part 23 is connected with the threaded groove inside the positioning protrusion 22 by rotating the connecting rod 24, forming a firm connection to prevent loosening during construction and use.

[0035] Pre-assembly steps:

[0036] 1), Fix the positioning protrusion 22 to the outside of the steel pipe pile 6 to ensure its positioning accuracy and stability. Prepare several connecting rods 24 and process threaded parts 23 at the lower part to facilitate connection with the threaded groove of the positioning protrusion 22.

[0037] 2), At the construction site, the worker aligns the threaded part 23 of the connecting rod 24 with the threaded groove of the positioning protrusion 22 and rotates to complete the connection. By using a torque wrench, it is ensured that the threaded connection reaches the specified torque value to ensure the firmness of the connection.

[0038] 3), After completing the installation of the steel pipe pile 6 and the steel sheet pile 4, check the connection part to ensure that all connecting rods 24 are tightly combined with the threaded groove of the positioning protrusion 22, avoiding any loosening phenomenon.

[0039] The open arc structure and the thread groove can better combine the connecting rod 24 and the positioning protrusion 22, improve the overall connection stability, reduce the loosening phenomenon under the action of dynamic load such as earthquake through thread connection, and improve the anti-seismic performance.

[0040] The bottom of the reinforcing part 25 is provided with a positioning hole, and the positioning hole is inserted and matched with the top of the connecting rod 24.

[0041] In the above structure, the bottom of the reinforcing part 25 is provided with a positioning hole, and the connecting rod 24 is inserted and matched with the top of the connecting rod 24, so that the stability of the connection is realized, and after reinforcement, the reinforcing part 25 can be taken out through the insertion mode, and the connecting rod 24 is located on the top of the corbel and combined with the steel pipe pile 6 to form a sufficient covering and reinforcing area on the top of the corbel.

[0042] In this process, in order to further improve the utilization of cost, the connecting rod 24 can be connected in sections, and the adjacent branches of the connecting rod 24 are connected through thread connection or insertion mode, and the connecting rod 24 can be removed according to different situations in the later period to realize the turnover and reutilization of the PLC pile and the reinforcing assembly.

[0043] As shown in Figure 4 The reinforcing part 25 is provided with a clamping groove on the side close to the outside, the position of the clamping groove of the reinforcing part 25 is specifically provided on the side close to the outside of the reinforcing part 25, a baffle 26 is slidably connected at the clamping groove, the baffle 26 is a rectangular steel plate, and the baffle 26 is slidably connected at both ends of the reinforcing part 25 through the clamping groove to form a transverse support.

[0044] As shown in Figure 4 Preferably, the clamping groove is an insertion hole 28, the insertion hole 28 is provided along the length direction of the reinforcing part 25 and penetrates the reinforcing part 25 completely, so that the installation of the insertion rod 27 is facilitated. Correspondingly, the side of the baffle 26 is connected with the insertion rod 27, the insertion rod 27 is a cylinder, the insertion rod 27 is inserted into the insertion hole 28, so that the baffle 26 can slide left and right, and the stability of the connection is ensured. Through the connection of the insertion rod 27, the baffle 26 can freely slide at the clamping groove, the position of the baffle 26 is adjusted, a transverse support is formed, and the baffle 26 enhances the lateral force resistance of the supporting structure.

[0045] Through the insertion of the positioning hole and the top of the connecting rod 24 and the sliding connection of the clamping groove and the baffle 26, the overall stability of the PLC pile corbel is significantly improved.

[0046] The combination of the insertion hole 28 and the insertion rod 27 simplifies the installation and adjustment process of the baffle 26, and reduces the construction time and difficulty.

[0047] The sliding combination of the baffle 26 in the clamping groove makes the position of the baffle 26 adjustable according to specific construction requirements, improving the adaptability and adjustability of the structure.

[0048] As shown in Figure 4 The front surface of the baffle 26 is provided with an inwardly recessed inner groove 29, and a spacing component is filled in the inner groove 29 for maintaining pressure balance when the baffle 26 is supported. The surface of the inner groove 29 is treated to prevent slipping to increase the contact area with the spacing component.

[0049] The spacing component is a support pad made of rubber or polyurethane material, which has a certain elasticity and buffering effect, can effectively absorb and disperse the pressure from the baffle 26, maintain balance, and prevent local overload.

[0050] The cooperation between the inner groove 29 and the spacing component makes the baffle 26 better fit the construction object during support, evenly distributes the applied pressure, and avoids local stress concentration.

[0051] As shown in Figure 1 The outer side of the buckle 2 is provided with two groups of first I-shaped steel 1 (large I-shaped steel), which are mirror-symmetrically arranged, and a filling space is arranged between the two first I-shaped steel 1, and a second I-shaped steel 5 (small I-shaped steel) is arranged at a preset angle.

[0052] One end of the first I-shaped steel 1 is provided with a connecting assembly 7 for butt joint with the horizontally arranged first I-shaped steel 1.

[0053] The first I-shaped steel 1 is made of high-strength steel material to ensure its carrying capacity.

[0054] The two groups of first I-shaped steel 1 are mirror-symmetrically arranged to connect buckles 2 of the same height and provide stable and balanced support.

[0055] The second I-shaped steel 5 arranged between the first I-shaped steel 1 is fixed at a preset angle to form an interlaced force structure, further enhancing the overall rigidity.

[0056] The connecting assembly 7 adopts an adjustable bolt and embedded sleeve design, which can be flexibly connected with the horizontally arranged I-shaped steel, and prolongs the length of the first I-shaped steel 1.

[0057] In the device, the PLC pile can be removed and recycled, and the upper crown beam reinforcing assembly can be recycled.

Claims

1. A reusable PLC pile crown beam reinforcement device, characterized by: The invention comprises a plurality of groups of steel pipe piles (6) arranged at intervals, wherein the outer wall of each steel pipe pile (6) is provided with a lock buckle (3), and the steel sheet pile (4) is located between adjacent steel pipe piles (6). The steel sheet pile (4) is plugged into the steel pipe pile (6) through the lock buckle (3); a buckle (2) is provided on the outer side of the steel pipe pile (6) perpendicular to the installation direction of the lock buckle (3), and the buckle (2) comprises a body (21), and two positioning protrusions (22) are provided on the upper end of the body (21). A connecting rod (24) is installed at the positioning protrusion (22), and a reinforcing member (25) is horizontally provided at the top end of the connecting rod (24). The baffle (26) is slidably matched with the reinforcing member (25) to reinforce the crown beam of the PLC pile.

2. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: The two positioning protrusions (22) are spaced apart from each other and have a built-in thread groove. The lower portion of the connecting rod (24) is provided with a threaded portion (23), and the threaded portion (23) is threadedly connected to the thread groove.

3. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: The reinforcement member (25) is plugged into the top of the connecting rod (24) through the positioning hole.

4. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: A slot is provided on the outside of the reinforcement member (25), and the baffle (26) is arranged in the slot and slides left and right relative to the reinforcement member (25).

5. The reusable PLC pile crown beam reinforcement device according to claim 4, characterized in that: The reinforcement member (25) is provided with a plug hole (28) along the length direction, the plug hole (28) is completely penetrated, and the corresponding baffle (26) is connected with a plug rod (27), and the plug rod (27) is slidably matched with the plug hole (28).

6. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: An inwardly recessed inner groove (29) is provided on the front surface of the baffle (26), and a spacer component is filled in the inner groove (29).

7. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: Two groups of first I-beams (1) are arranged on the outside of the buckle (2) and are arranged in a mirror-symmetrical manner. A filling space is provided between the two first I-beams (1), and a second I-beam (5) is arranged at a preset angle.

8. The reusable PLC pile crown beam reinforcement device according to claim 1, characterized in that: The adjacent first I-beams (1) are connected via a connecting assembly (7).