Controllable air pressure valve device

By designing a controllable air pressure valve device and using an adjusting diaphragm and elastic component to automatically adjust the crankcase pressure, the problem that the engine cylinder head cover cannot adjust the crankcase pressure is solved, and stable control of the crankcase pressure and dust protection are achieved.

CN223434404UActive Publication Date: 2025-10-14ANHUI QUANCHAI ENGINE
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Patent Information

Application Number
CN202423135933.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing engine cylinder head cover does not have the function of regulating the crankcase pressure, which causes oil to be discharged when the crankcase pressure is too high, affecting the normal operation of the engine.

Method used

A controllable air pressure valve device is designed, including a cylinder head cover, an air inlet, an air outlet pipe, an adjusting diaphragm and an elastic component. By adjusting the movement of the diaphragm and the action of the elastic component, the crankcase pressure can be automatically adjusted and relieved, combined with the dust protection of the magnetic plate.

Benefits of technology

Effectively controls crankcase pressure within the normal range, prevents oil discharge, ensures normal engine operation, and provides dust protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a controllable air pressure valve device which comprises a body unit, the body unit comprises a cylinder head cover, a circular groove is formed in the upper side surface of the cylinder head cover, a square groove is formed in the bottom of the inner wall of the circular groove, an air inlet hole is formed in the bottom of the inner wall of the square groove, and the air inlet hole penetrates to the lower side area of the cylinder head cover; and the bottom of the inner wall of the circular groove is fixedly connected with an air outlet pipe. The air inlet pipe can be jacked upwards through air pressure, the square block drives the output hole to move upwards in the square groove, meanwhile, the adjusting diaphragm fixedly connected with the square block moves upwards on the surface of the air outlet pipe, the output hole is communicated with the air outlet pipe, pressure in a crankcase enters the output hole through the air inlet pipe, and the crankcase is prevented from being damaged. The pressure in the crankcase is controlled within a normal range, the pressure of the crankcase can be effectively reduced, and the pressure relief effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of engines, in particular to a controllable air pressure valve device. Background Art

[0002] The engine is the heart of the car, consisting of components such as the crankcase, pistons, connecting rods, cylinders and cylinder head covers. The combustion of fuel in the cylinder generates explosive force that pushes the piston up and down, and the connecting rod converts this linear motion into rotational motion of the crankshaft, thereby driving the car.

[0003] The existing engine cylinder head cover does not have the function of regulating crankcase pressure. When the crankcase pressure is too high, oil discharge occurs. Through the improved solution, the crankcase pressure is released through the pressure regulating valve to ensure that the crankcase pressure is within the normal range and the engine runs normally. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the above problems existing in the existing controllable air pressure valve device, the present utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a controllable air pressure valve device, which is designed to solve the problem that "the existing engine cylinder head cover does not have the function of regulating the crankcase pressure, and oil discharge occurs when the crankcase pressure is too high. Through an improved scheme, the crankcase pressure is released through a pressure regulating valve to ensure that the crankcase pressure is within the normal range and the engine operates normally."

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A controllable air pressure valve device, comprising:

[0009] The main body unit includes a cylinder head cover, wherein the upper surface of the cylinder head cover is provided with a circular groove, and the bottom of the inner wall of the circular groove is provided with a square groove, the bottom of the inner wall of the square groove is provided with an air inlet hole, and the air inlet hole extends to the lower area of ​​the cylinder head cover, and the bottom of the inner wall of the circular groove is fixedly connected to an air outlet pipe, and the air outlet pipe is fixedly connected to the cylinder head cover;

[0010] The pressure control unit includes an intake pipe movably connected to the intake hole, and a block is fixedly connected to the surface of the intake pipe, an output hole matching the outlet pipe is opened on one side of the block, and the output hole is connected to the intake pipe, an adjusting diaphragm is fixedly connected to the upper surface of the block, and a slide groove is opened on one side surface of the adjusting diaphragm, the inner wall surface of the slide groove is slidably connected to the outlet pipe, a valve cover is provided on the upper surface of the adjusting diaphragm, and the lower surface of the valve cover is detachably connected to the upper surface of the cylinder head cover, and an elastic component is provided on the lower surface of the valve cover.

[0011] As a preferred solution of a controllable air pressure valve device described in the utility model, wherein: the elastic component includes a spring fixedly connected to the lower surface of the valve cover, and the lower end of the spring is fixedly connected to the regulating diaphragm, the internal sliding connection of the regulating diaphragm is provided with four groups of limit rods, and the lower ends of the limit rods are all fixedly connected to the bottom of the inner wall of the circular groove, and the upper end surfaces of the four groups of limit rods are all movably connected to the lower surface of the valve cover.

[0012] As a preferred solution of the controllable air pressure valve device described in the present invention, the internal threaded connection of the valve cover is connected with multiple groups of bolts, and the bolts are all connected to the cylinder head cover through threads.

[0013] As a preferred solution of the controllable air pressure valve device described in the utility model, a sealing groove is provided on the lower surface of the regulating diaphragm, and a sealing ring is provided inside the sealing groove, and the lower surface of the sealing ring is fixedly connected to the inner wall of the circular groove.

[0014] As a preferred solution of the controllable air pressure valve device described in the utility model, the other end surface of the air outlet pipe is fixedly connected to a fixed block, and the surface of the fixed block is rotatably connected to the cover plate, and one side surface of the cover plate is movably connected to the air outlet pipe.

[0015] As a preferred solution of the controllable air pressure valve device described in the present invention, a fixing groove is provided on one side surface of the cover plate, and a magnetic piece is fixedly connected to the inside of the fixing groove, and the magnetic piece is made of magnetic material.

[0016] Beneficial effects of the utility model:

[0017] When the internal pressure of the crankcase is too large, the air pressure can lift the air inlet pipe upward, drive the square block and the output hole in the square groove to move upward, and drive the adjusting diaphragm fixedly connected with the square block to move upward on the surface of the air outlet pipe, so that the output hole is communicated with the air outlet pipe, the pressure in the crankcase enters the output hole through the air inlet pipe, and then enters the air outlet pipe to lift the cover plate to discharge to the outside, after the pressure is discharged, the adjusting diaphragm is driven downward by the elastic force of the spring and the limiting action of the limiting rod, so that the square block drives the output hole to slide into the square groove and cut off the communication with the air outlet pipe, so that the crankcase is isolated, the internal pressure of the crankcase is controlled in the normal range, the pressure in the crankcase can be effectively reduced, and the pressure relief effect is achieved, and the cover plate is turned downward under the magnetic adsorption of the magnetic sheet, the air outlet pipe is closed, and dust protection is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to these drawings without the creative labor, wherein:

[0019] Figure 1 It is a three-dimensional structure schematic view of a controllable air pressure valve device provided by the utility model;

[0020] Figure 2 It is a three-dimensional structure schematic view of a main unit;

[0021] Figure 3 It is a three-dimensional structure schematic view of a control pressure unit; Figure 1

[0022] Figure 4

[0023] Figure 5 It is an enlarged schematic view of structure A in the utility model. Figure 3

[0024] In the drawing: 100, main unit;101, cylinder head cover;102, round groove;103, square groove;104, air inlet hole;105, air outlet pipe;106, fixed block;107, cover plate;108, magnetic sheet;200, control pressure unit;201, air inlet pipe;202, square block;203, output hole;204, adjusting diaphragm;205, sliding groove;206, valve cover;207, elastic assembly;207a, spring;207b, limiting rod;208, bolt;209, sealing groove;210, sealing ring. DETAILED DESCRIPTION

[0025] ​​​In order to make the above objects, features and advantages of the present application more obvious, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced without the specific details, other than those described herein, and it is understood that the present application is not limited to the embodiments described herein and can be practiced with or without other apparatuses, systems, structures, methodologies, procedures, components, materials, and so on.

[0027] Secondly, the "one embodiment" or "embodiment" referred to herein can include specific features, structures or characteristics contained in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0028] Thirdly, the present application is described in detail in conjunction with the schematic diagram. In the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0029] Referring to Figures 1-5 The present application provides a controllable air pressure valve device, comprising:

[0030] The main unit 100 comprises a cylinder cover 101, the lower side surface of the cylinder cover 101 is fixedly installed with the upper side surface of the crankcase, the upper side surface of the cylinder cover 101 is provided with a circular groove 102, the inner wall bottom of the circular groove 102 is provided with a square groove 103, the inner wall bottom of the square groove 103 is provided with an air inlet hole 104, the air inlet hole 104 penetrates to the lower side area of the cylinder cover 101, the inner wall bottom of the circular groove 102 is fixedly connected with an air outlet pipe 105, and the air outlet pipe 105 is fixedly connected with the cylinder cover 101;

[0031] The pressure control unit 200 comprises an air inlet pipe 201 movably connected with the air inlet hole 104, and the surface of the air inlet pipe 201 is fixedly connected with a square block 202, one side of the square block 202 is provided with an output hole 203 matched with the air outlet pipe 105, and the output hole 203 is in communication with the air inlet pipe 201, the upper surface of the square block 202 is fixedly connected with an adjusting diaphragm 204, one side surface of the adjusting diaphragm 204 is provided with a sliding groove 205, the inner wall surface of the sliding groove 205 is movably connected with the air outlet pipe 105, the upper surface of the adjusting diaphragm 204 is provided with a valve cover 206, the lower surface of the valve cover 206 is detachably connected with the upper surface of the cylinder head cover 101, the lower surface of the valve cover 206 is provided with an elastic assembly 207, one side surface of the square block 202 is movably connected with one end of the air outlet pipe 105, when the internal pressure of the crankcase is too large, the air inlet pipe 201 will be lifted up, so that the square block 202 drives the output hole 203 to move upward and is in butt joint with the air outlet pipe 105, and the exhaust gas is discharged outward to reduce the pressure.

[0032] The elastic assembly 207 comprises a spring 207a fixedly connected with the lower surface of the valve cover 206, and the lower end of the spring 207a is fixedly connected with the adjusting diaphragm 204, the adjusting diaphragm 204 is movably connected with four groups of limiting rods 207b in the inside, the lower ends of the limiting rods 207b are fixedly connected with the inner wall bottom of the circular groove 102, and the upper end surfaces of the four groups of limiting rods 207b are movably connected with the lower surface of the valve cover 206. Through the elastic force of the spring 207a, the adjusting diaphragm 204 is tightly attached to the inner wall bottom of the circular groove 102, so that the output hole 203 is hidden in the inside of the square groove 103, and the internal pressure of the crankcase is isolated from the outside

[0033] Further, a plurality of bolts 208 are threadedly connected in the inside of the valve cover 206, and the bolts 208 are connected with the cylinder head cover 101 through threads, and the threaded rotation of the bolts 208 can flexibly disassemble the valve cover 206 from the surface of the cylinder head cover 101, so that the maintenance is facilitated.

[0034] Further, a sealing groove 209 is formed in the lower surface of the adjusting diaphragm 204, and a sealing ring 210 is arranged in the inside of the sealing groove 209, the lower surface of the sealing ring 210 is fixedly connected with the inner wall of the circular groove 102, so that the sealing property is increased, and the impurities cannot enter the inside of the circular groove 102 with the gas pressure.

[0035] Further, a fixed block 106 is fixedly connected with the other end surface of the air outlet pipe 105, the surface of the fixed block 106 is rotatably connected with a cover plate 107, one side surface of the cover plate 107 is movably connected with the air outlet pipe 105, and the cover plate 107 can be flexibly turned over, so that the air outlet pipe 105 can be opened and closed according to the needs.

[0036] Furthermore, a fixing groove is provided on one side surface of the cover 107, and a magnetic piece 108 is fixedly connected to the inside of the fixing groove. The magnetic piece 108 is made of magnetic material, so that the cover 107 will not be opened at will under shaking, and can only be pushed open by air pressure when exhausting and reducing pressure.

[0037] During use, when the pressure inside the crankcase is too high, the air pressure can push the intake pipe 201 upward, so that the block 202 drives the output hole 203 to move upward inside the square groove 103. At the same time, the regulating diaphragm 204 fixedly connected to the block 202 moves upward on the surface of the outlet pipe 105, thereby connecting the output hole 203 with the outlet pipe 105, so that the pressure inside the crankcase enters the output hole 203 through the intake pipe 201, and then enters the outlet pipe 105 to push the cover plate 107 open and discharge it to the outside, thus relieving the pressure. After completion, the regulating diaphragm 204 moves downward under the elastic force of the spring 207a and the limiting effect of the limiting rod 207b, so that the block 202 drives the output hole 203 to slide into the square groove 103 and cut off the connection with the outlet pipe 105, thereby isolating the inside and outside of the crankcase, and controlling the internal pressure of the crankcase within the normal range, which can effectively reduce the crankcase pressure and play a pressure relief role. At the same time, the cover plate 107 flips downward under the magnetic adsorption of the magnetic sheet 108, closing the outlet pipe 105 for dust protection.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A controllable air pressure valve device, characterized in that: include: The main body unit (100) includes a cylinder head cover (101), wherein a circular groove (102) is provided on the upper surface of the cylinder head cover (101), and a square groove (103) is provided at the bottom of the inner wall of the circular groove (102), an air inlet (104) is provided at the bottom of the inner wall of the square groove (103), and the air inlet (104) penetrates to the lower area of ​​the cylinder head cover (101), and an air outlet pipe (105) is fixedly connected to the bottom of the inner wall of the circular groove (102), and the air outlet pipe (105) is fixedly connected to the cylinder head cover (101); The pressure control unit (200) comprises an air inlet pipe (201) movably connected to an air inlet hole (104), and a block (202) is fixedly connected to the surface of the air inlet pipe (201), an output hole (203) matching with the air outlet pipe (105) is opened on one side of the block (202), and the output hole (203) is connected to the air inlet pipe (201), and an adjusting diaphragm (203) is fixedly connected to the upper surface of the block (202). 4), and a sliding groove (205) is provided on one side surface of the regulating diaphragm (204), the inner wall surface of the sliding groove (205) is slidably connected to the outlet pipe (105), the upper side surface of the regulating diaphragm (204) is provided with a valve cover (206), and the lower side surface of the valve cover (206) is detachably connected to the upper side surface of the cylinder head cover (101), and the lower side surface of the valve cover (206) is provided with an elastic component (207).

2. A controllable air pressure valve device according to claim 1, characterized in that: The elastic component (207) includes a spring (207a) fixedly connected to the lower surface of the valve cover (206), and the lower end of the spring (207a) is fixedly connected to the regulating diaphragm (204), and the regulating diaphragm (204) is internally slidably connected with four groups of limit rods (207b), and the lower ends of the limit rods (207b) are all fixedly connected to the bottom of the inner wall of the circular groove (102), and the upper end surfaces of the four groups of limit rods (207b) are all movably connected to the lower surface of the valve cover (206).

3. The controllable air pressure valve device according to claim 2, characterized in that: The valve cover (206) is internally threaded with a plurality of bolts (208), and the bolts (208) are all connected to the cylinder head cover (101) through threads.

4. A controllable air pressure valve device according to claim 3, characterized in that: A sealing groove (209) is provided on the lower surface of the regulating diaphragm (204), and a sealing ring (210) is provided inside the sealing groove (209). The lower surface of the sealing ring (210) is fixedly connected to the inner wall of the circular groove (102).

5. The controllable air pressure valve device according to claim 1, characterized in that: The other end surface of the air outlet pipe (105) is fixedly connected to a fixing block (106), and the surface of the fixing block (106) is rotatably connected to a cover plate (107), and one side surface of the cover plate (107) is movably connected to the air outlet pipe (105).

6. The controllable air pressure valve device according to claim 5, characterized in that: A fixing groove is provided on one side surface of the cover plate (107), and a magnetic piece (108) is fixedly connected inside the fixing groove. The magnetic piece (108) is made of a magnetic material.