Boiler spherical head inner surface shape deviation detection device

Abstract

The utility model discloses a boiler spherical head inner surface shape deviation detection device, which comprises a support frame, a detection assembly is arranged on the top of the support frame, the detection assembly comprises a support plate fixedly connected with one end of the outer wall of the top of the support frame, and a first hydraulic cylinder is fixedly arranged on the outer wall of the top of the support plate. The whole first hydraulic cylinder is vertically arranged, the output end of the first hydraulic cylinder is fixedly connected with a connecting frame, the inner wall of one end of the connecting frame is rotationally connected with a micrometer, the inner wall of the other end of the connecting frame is rotationally connected with a worm wheel, the worm wheel and one end of a rotating shaft of the micrometer are coaxially fixed, and the inner wall of the top of the connecting frame is rotationally connected with a worm. According to the utility model, the detection assembly and the moving assembly are arranged and matched with a computer, so that the inner surface of the end socket body can be rapidly detected in all directions, multiple times of adjustment are not needed, the operation is convenient enough, and the detection efficiency and accuracy can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of head detection, in particular to a spherical head inner surface shape deviation inspection device for boiler. BACKGROUND

[0002] Boiler is a commonly used equipment in industrial production, and spherical head is one of the important parts of the boiler. The inner surface shape deviation of the spherical head has an important influence on the sealing, safety and service life of the boiler. Therefore, accurate inspection of the inner surface shape deviation of the spherical head is a key link to ensure the quality of the boiler.

[0003] After searching, the utility model with the patent announcement number CN216385444U discloses a container head shape deviation inspection device, which has a long main ruler. The main ruler is a horizontal scale ruler. A moving claw is sleeved on one end of the main ruler. The top edge of the moving claw is provided with a moving claw upper jackscrew. The outer side of the moving claw is provided with a moving claw side jackscrew. A fixed claw is sleeved on the main ruler close to the moving claw. The fixed claw is fixed on the main ruler through the fixed claw upper jackscrew provided on the top edge thereof. A vernier is also sleeved on the main ruler. The vernier has a vertical slot. A sliding ruler is inserted into the vertical slot. The sliding ruler is a vertical scale ruler.

[0004] The above device realizes measurement data through the fixed clamp and the moving clamp, and then judges the deviation value. Therefore, to complete the measurement of the whole head, frequent operation is required, which is relatively cumbersome. Moreover, the measurement is performed multiple times, which inevitably causes errors and affects the detection results. Therefore, there is room for improvement. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a spherical head inner surface shape deviation inspection device for boiler to solve the problems in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a spherical head inner surface shape deviation inspection device for boiler, comprising a support frame, a detection assembly is installed on the top of the support frame, the detection assembly comprises a support plate fixedly connected to one end of the outer wall of the top of the support frame, a hydraulic cylinder one is fixedly installed on the top outer wall of the support plate, the hydraulic cylinder one is vertically arranged as a whole, a connecting frame is fixedly connected to the output end of the hydraulic cylinder one, and a micrometer is rotatably connected to the inner wall of one end of the connecting frame.

[0007] As a further optimization of the technical scheme, the other end of the connecting frame is rotatably connected with a worm gear, the worm gear is coaxially fixed with one end of the micrometer shaft, and the connecting frame is rotatably connected with a worm on the top inner wall.

[0008] As a further preferred of the technical solution, the support frame is internally mounted with a moving assembly, the moving assembly comprises a mounting disc rotationally connected in the middle of the support frame, the bottom outer wall of the support frame is fixedly connected with a mounting plate, the bottom outer wall of the mounting plate is fixedly mounted with a motor, and the output end of the motor is coaxially fixed with the mounting disc.

[0009] The computer can be matched to quickly detect the inner surface of the head body in all directions, without the need for multiple adjustments, and the operation is convenient enough to improve the detection efficiency and accuracy. The hydraulic cylinder one at the top of the support plate is started, which can drive the micrometer to move downward through the connecting frame. During this period, the detection end of the micrometer can be manually pressed to avoid the influence of the head body on the normal downward movement. Then the motor at the bottom of the mounting plate is started, and the output end of the motor drives the mounting disc to rotate, which can drive the head body to rotate through the positioning assembly. At this time, other positions of the same level of the head body can also be detected. Since the central axis of the micrometer coincides with the spherical center of the head body, the vertical positions can be detected by rotating the knob to drive the worm to rotate, which can drive the worm wheel to rotate through the meshing, and then the micrometer is synchronously turned over, so that the inner surface of the head body can be clearly detected.

[0010] As a further preferred of the technical solution, the mounting disc is placed on the top of the head body, and the center line of the micrometer shaft can be arranged opposite to the spherical center of the head body.

[0011] As a further preferred of the technical solution, the mounting disc is placed on the top of the head body, and the center line of the micrometer shaft can be arranged opposite to the spherical center of the head body.

[0012] As a further preferred of the technical solution, the mounting disc is placed on the top of the head body, and the center line of the micrometer shaft can be arranged opposite to the spherical center of the head body.

[0013] The hydraulic cylinder two at the top of the mounting disc is started, and the movable end of the hydraulic cylinder two drives one rack to move closer to each other. The rack can drive the other rack to move in the opposite direction through the gear meshing with the rack. Then the two clamps can bind the head body, and the limiting plates at the top of the two clamps can limit the head body to keep horizontal, so as to achieve the positioning purpose and ensure that the detection result is not affected by the inclination during detection.

[0014] As a further preferred technical scheme of the present application, the two limiting plates are both provided with arc-shaped ends.

[0015] The boiler spherical head inner surface shape deviation inspection device has the following advantages:

[0016] (1) The detection assembly and the moving assembly are arranged, and the head body inner surface can be detected in all directions by the computer, without the need for multiple adjustments, so that the operation is convenient enough, and the detection efficiency and accuracy are improved.

[0017] (2) The positioning assembly is arranged, the hydraulic cylinder two at the top of the mounting disc is started, the movable end of the hydraulic cylinder two drives a rack to move close to each other, the rack drives another rack to move in the opposite direction through the gear engaged with the rack, and then the two clamping plates can bind the head body, and the limiting plates at the top of the two clamping plates can limit the head body to remain in a horizontal state, so that the positioning purpose is achieved, and the detection result is not affected by the inclination during detection. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a first perspective view of the overall structure of the utility model;

[0019] Figure 2 It is a second perspective view of the overall structure of the utility model;

[0020] Figure 3 It is a Figure 1 enlarged structure diagram of A in the utility model;

[0021] Figure 4 It is a Figure 1 enlarged structure diagram of B in the utility model;

[0022] In the figure: 1, support frame; 2, head body; 3, detection assembly; 4, moving assembly; 5, positioning assembly; 301, support plate; 302, hydraulic cylinder one; 303, connecting frame; 304, micrometer; 305, worm gear; 306, worm; 401, mounting disc; 402, mounting plate; 403, motor; 501, limiting groove; 502, rack; 503, gear; 504, hydraulic cylinder two; 505, clamping plate; 506, limiting plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0024] The utility model provides technical schemes: Figure 2 And Figure 3 As shown in the figure, in the embodiment, a spherical head inner surface shape deviation inspection device for boiler, including support frame 1, support frame 1 top installation has detection assembly 3, detection assembly 3 includes the support plate 301 of support frame 1 top outer wall one end fixed connection, support plate 301 top outer wall is fixedly installed with hydraulic cylinder one 302, and hydraulic cylinder one 302 is vertically arranged as a whole, and the output end of hydraulic cylinder one 302 is fixedly connected with connecting frame 303, and one end inner wall of connecting frame 303 is rotatably connected with micrometer 304.

[0025] The other end inner wall of connecting frame 303 is rotatably connected with worm gear 305, and the one end shaft of worm gear 305 and micrometer 304 is coaxially fixed, the top inner wall of connecting frame 303 is rotatably connected with worm 306, and worm 306 is engaged with worm gear 305.

[0026] Hydraulic cylinder one 302 on the top of support plate 301 is started, which can drive micrometer 304 to move downward through connecting frame 303, and the detection end of micrometer 304 can be manually pressed during this period, so that the normal downward movement of the head body 2 is not affected, because the central axis of micrometer 304 coincides with the spherical center of the head body 2, so other positions in the vertical direction are detected by rotating knob to drive worm 306 to rotate, which can drive worm gear 305 to rotate through engagement, and then micrometer 304 is driven to rotate synchronously, so that the inner surface of the head body 2 can be clearly detected.

[0027] As shown in the figure, Figure 1 And Figure 2 Support frame 1 is internally provided with moving assembly 4, moving assembly 4 includes mounting disc 401 rotatably connected in the middle of support frame 1, mounting plate 402 is fixedly connected to the outer wall of the bottom of support frame 1, motor 403 is fixedly installed on the outer wall of the bottom of mounting plate 402, and the output end of motor 403 is coaxially fixed with mounting disc 401.

[0028] The top outer wall of the mounting disc 401 is provided with the head body 2, and the center line of the rotating shaft of the micrometer 304 can be arranged to be opposite to the spherical center of the head body 2.

[0029] The motor 403 at the bottom of the mounting plate 402 is started, and the output end of the motor 403 drives the mounting disc 401 to rotate, and the head body 2 is driven to rotate through the positioning assembly 5, and at this time, other positions of the head body 2 at the same horizontal position can also be detected.

[0030] As shown in Figure 1 and Figure 4 , the positioning assembly 5 is mounted on the top of the mounting disc 401, the positioning assembly 5 comprises two horizontally arranged limiting grooves 501 formed on one side of the top outer wall of the mounting disc 401, and each of the two limiting grooves 501 is slidably connected with a rack 502, and the two racks 502 are respectively fixedly connected with a clamping plate 505 at the ends away from each other, and the two clamping plates 505 can fix the head body 2 to the central position of the mounting disc 401.

[0031] The hydraulic cylinder two 504 is fixedly installed on the top outer wall of the mounting disc 401, the hydraulic cylinder two 504 is fixedly connected with one of the racks 502, and the two are arranged in parallel, the gear 503 is rotatably connected to the top outer wall of the mounting disc 401, and the two racks 502 are engaged with the gear 503, and the top outer wall of each of the two clamping plates 505 is fixedly connected with a horizontally arranged limiting plate 506.

[0032] The hydraulic cylinder two 504 at the top of the mounting disc 401 is started, and the movable end of the hydraulic cylinder two 504 drives one of the racks 502 to move close to each other, and the other rack 502 is driven to move in the opposite direction through the gear 503 engaged with the rack 502, and then the two clamping plates 505 can bind the head body 2, and the limiting plates 506 at the top of the two clamping plates 505 can limit the head body 2 to be kept in a horizontal state, so as to achieve the positioning purpose, and ensure that the detection result is not affected by the inclination during the detection.

[0033] As shown in Figure 1 and Figure 2 , the ends of the two limiting plates 506 away from each other are arranged in an arc shape, so that the head body 2 inclined upward can be gradually changed to the horizontal direction, and manual adjustment is not required.

[0034] The utility model provides a kind of spherical head inner surface shape deviation inspection device for boiler, specific working principle is as follows:

[0035] When the device works, the head body 2 is placed between the two clamping plates 505, then

[0036] The hydraulic cylinder two 504 at the top of the mounting disc 401 is started, the movable end of the hydraulic cylinder two 504 drives a rack 502 to move close to each other, the rack 502 drives another rack 502 to move reversely through the gear 503 engaged with the rack 502, then the two clamping plates 505 can bind the head body 2, and the limiting plates 506 at the top of the two can limit the head body 2 to keep in a horizontal state, thereby achieving the positioning purpose, and ensuring that the detection result is not affected by the inclination during the detection of the head body 2,

[0037] The micrometer 304 is connected with the computer through the wires, the data detected by the micrometer 304 is transmitted to the computer, and the result is convenient to watch, then the hydraulic cylinder one 302 at the top of the support plate 301 is started, the hydraulic cylinder one 302 drives the micrometer 304 to move downward through the connecting frame 303, the detection end of the micrometer 304 is manually pressed during the movement, so that the head body 2 does not affect the normal downward movement of the micrometer 304, then the motor 403 at the bottom of the mounting plate 402 is started, the output end of the motor 403 drives the mounting disc 401 to rotate, the head body 2 is driven to rotate through the positioning assembly 5, at this time, other positions of the head body 2 at the same horizontal position can also be detected, since the central axis of the micrometer 304 coincides with the spherical center of the head body 2, in order to detect other vertical positions, the knob is used to drive the worm 306 to rotate, the worm 306 drives the worm wheel 305 to rotate through the engagement, and then the micrometer 304 is driven to rotate synchronously, thereby the head body 2 can be clearly detected, and each position of the inner surface of the head body 2 can be detected.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for inspecting the inner surface shape deviation of a spherical head for a boiler, comprising a support frame (1), characterized in that: A detection assembly (3) is installed on the top of the support frame (1), and the detection assembly (3) comprises a support plate (301) fixedly connected to one end of the outer wall of the top of the support frame (1); a hydraulic cylinder (302) is fixedly installed on the outer wall of the top of the support plate (301); the hydraulic cylinder (302) is vertically arranged as a whole; an output end of the hydraulic cylinder (302) is fixedly connected to a connecting frame (303); and a micrometer (304) is rotatably connected to the inner wall of one end of the connecting frame (303).

2. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 1, characterized in that: The inner wall of the other end of the connecting frame (303) is rotatably connected to a worm gear (305), and the worm gear (305) is coaxially fixed with one end of the rotating shaft of the micrometer (304). The inner wall of the top of the connecting frame (303) is rotatably connected to a worm (306), and the worm (306) is engaged with the worm gear (305).

3. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 1, characterized in that: A moving assembly (4) is installed inside the support frame (1), and the moving assembly (4) includes a mounting plate (401) rotatably connected to the middle of the support frame (1); a mounting plate (402) is fixedly connected to the bottom outer wall of the support frame (1); a motor (403) is fixedly installed on the bottom outer wall of the mounting plate (402); and an output end of the motor (403) is coaxially fixed with the mounting plate (401).

4. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 3, characterized in that: The head body (2) is placed on the outer wall of the top of the installation plate (401), and the center line of the rotating shaft of the micrometer (304) can be arranged directly opposite the center of the head body (2).

5. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 3, characterized in that: A positioning assembly (5) is installed on the top of the mounting plate (401), and the positioning assembly (5) includes two horizontally arranged limiting grooves (501) opened on one side of the outer wall of the top of the mounting plate (401), and a rack (502) is slidably connected inside the two limiting grooves (501), and a clamping plate (505) is fixedly connected to the ends of the two racks (502) that are away from each other, respectively, and the two clamping plates (505) can fix the head body (2) to the center position of the mounting plate (401).

6. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 5, characterized in that: A second hydraulic cylinder (504) is fixedly mounted on the top outer wall of the mounting plate (401), the second hydraulic cylinder (504) is fixedly connected to one of the racks (502), and the two are kept parallel. A gear (503) is rotatably connected to the top outer wall of the mounting plate (401), and both of the two racks (502) are meshed with the gear (503). A horizontally arranged limit plate (506) is fixedly connected to the top outer walls of the two clamping plates (505).

7. The device for inspecting the inner surface shape deviation of a spherical head for a boiler according to claim 6, characterized in that: The ends of the two limiting plates (506) that are close to each other are both arranged in an arc shape.

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