Device for measuring gap between driving bevel gear and driven bevel gear

By designing a gap measuring device for the main and rotated bevel gears and using an angle encoder and a quick fixing fixture, the problems of manual reading errors and inaccurate recording are solved, and high-precision and automated gap measurement is achieved.

CN223435604UActive Publication Date: 2025-10-14KANGMAIER MECHANICAL & ELECTRICAL (JIAXING) CO LTD
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Patent Information

Application Number
CN202423121890.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-14
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing method of measuring the clearance between the main and rotated bevel gears relies on manual operation, which has the disadvantages of misreading values ​​and manual recording, affecting the measurement accuracy and traceability.

Method used

A device for measuring the clearance between the main and rotated bevel gears was designed. An angle encoder was used to replace the dial indicator reading. A rubber sleeve and a quick fixing fixture were used to achieve a stable connection between the shaft and the encoder. A rotating handle and a tapered expansion sleeve were combined to achieve rapid installation and accurate measurement.

Benefits of technology

It realizes automatic reading of gap data, improves measurement accuracy and data traceability, reduces manual errors and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gap measuring device for a driving bevel gear and a driven bevel gear, which belongs to the technical field of measuring devices and comprises a tool body sleeve. A quick fixing tool is arranged in the tool body sleeve; one end of the rapid fixing tool is connected with a to-be-tested main shaft, and the other end is provided with the fixing and clamping tool. The fixed clamping tool is used for being connected with an angle encoder; a taper expansion sleeve is arranged at the end part of the sleeve of the tool body so as to expand the fixed connection of the tool. According to the utility model, the angle encoder is applied to convert a gap into an angle, manual reading of a dial indicator is replaced, and control and tracing can be carried out through a database.
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Description

TECHNICAL FIELD

[0001] The utility model relates to measuring device technical field, concretely relates to a main and being rotating bevel gear gap measuring device. BACKGROUND

[0002] The gap measurement mode of the prior art main and being spiral bevel gear is to use a fixed tool and a dial gauge for measurement, which requires higher quality of the operator, and correct values need to be read during the measurement process, and correct calculation is also required, and once an error occurs, the measurement result will be directly affected, resulting in quality problems of the product. At the same time, manual recording of the values is also required, and the traceability is traditional manual recording, which has great disadvantages. Therefore, the utility model provides a main and being rotating bevel gear gap measuring device. SUMMARY

[0003] The utility model discloses a kind of main and being rotating bevel gear gap measuring devices.

[0004] To solve the above technical problems, the utility model aims at realizing as follows:

[0005] A kind of main and being rotating bevel gear gap measuring device, comprising: tool body sleeve;The tool body sleeve inside is provided with quick fixing tool;The quick fixing tool includes fixed sleeve and rubber sleeve;The rubber sleeve is sleeved in the fixed sleeve interior, and first end extends to the tool body sleeve outside;

[0006] The fixed sleeve end is provided with fixed clamping tool;The fixed clamping tool includes the tool body connected with the fixed sleeve end;The tool body periphery is connected with a plurality of push rods, and the side away from the fixed sleeve is provided with clamping portion;The clamping portion center is provided with insertion groove;

[0007] The first taper expansion sleeve of tool body sleeve is provided with first taper expansion sleeve, and the second end is provided with angle encoder;The first taper expansion sleeve is the taper structure of central aperture, and the taper structure top surface diameter is same with the diameter of tool body sleeve;Second taper expansion sleeve and rotating handle are sleeved outside the tool body sleeve;The second taper expansion sleeve includes bottom plate and expansion part;The expansion part is arranged on one side of the bottom plate, and a plurality of slots are formed along the circumferential direction;The rotating handle is connected with the tool body sleeve by screw thread, and one end is abutted on the side surface of the bottom plate;

[0008] The connecting rod of angle encoder is inserted into the insertion groove and is fixedly connected with the fixed clamping tool;

[0009] The tool body sleeve is provided with a plurality of operation holes corresponding to the push rod.

[0010] On the basis of the above solution and as a preferred solution of the above solution, the angle encoder is detachably fixedly connected to the tool body sleeve via a first bolt.

[0011] On the basis of the above solution and as a preferred solution of the above solution, the tool body is detachably fixedly connected to the fixing sleeve via a second bolt.

[0012] On the basis of the above solution and as a preferred solution of the above solution, a screw hole is opened on the side wall of the clamping portion; a third bolt is fitted in the screw hole; and the third bolt is used to fix the connecting rod.

[0013] On the basis of the above solution and as a preferred solution of the above solution, a gasket is provided between the base plate and the rotating handle.

[0014] The beneficial effects of the utility model are:

[0015] 1. The application of angle encoder converts the gap into angle, replacing manual reading of dial indicator, and can also be controlled and traced through the database;

[0016] 2. The rubber sleeve is quickly connected. By utilizing the friction and retractable characteristics of the rubber sleeve, the shaft and the angle encoder can be tightly connected as a whole. The connection is fast and stable, ensuring the accuracy of the measurement.

[0017] 3. Quickly fix the tool body, use the rotating handle to push the second tapered expansion sleeve to move, so that it cooperates with the first tapered expansion sleeve to expand, so that the expansion part abuts and fixes with the product shell to achieve quick installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic cross-sectional view of the structure of the utility model.

[0019] Figure 2 for Figure 1 A partially enlarged schematic diagram.

[0020] Figure 3 This is a cross-sectional view of the second tapered expansion sleeve of the utility model.

[0021] Figure 4 This is a top view of the second tapered expansion sleeve of the utility model.

[0022] In the figure: 1. Tool body sleeve; 2. Fixed sleeve; 3. Rubber sleeve; 4. Tool body; 5. Clamping part; 6. First taper expansion sleeve; 7. Angle encoder; 71. Connecting rod; 8. Second taper expansion sleeve; 81. Bottom plate; 82. Expansion part; 9. Rotating handle; 10. Toggle lever; 11. Operating hole; 12. First bolt; 13. Second bolt; 14. Third bolt; 15. Gasket. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] like Figure 1 As shown, a device for measuring the clearance between a main and a rotated bevel gear comprises: a tool body sleeve 1 having a cylindrical structure. A quick-fix tool is provided within the tool body sleeve 1. The quick-fix tool comprises a fixed sleeve 2 and a rubber sleeve 3. The rubber sleeve 3 is sleeved within the fixed sleeve 2 and has a cylindrical structure with an open first end. The first end of the rubber sleeve 3 extends to the outside of the tool body sleeve 1 to mate with the main shaft in the drive axle to be measured. Due to its elasticity, the rubber sleeve 3 can achieve a tight interference fit with the main shaft. The friction and retractable properties of the rubber sleeve 3 can prevent slipping, maintain the stability of the connection, and achieve a tight connection between the main shaft and the angle encoder as a whole, thereby ensuring that clearance data can be quickly and effectively acquired.

[0025] like Figure 2 As shown, a fixed clamping fixture is provided at the end of the fixed sleeve 2. The fixed clamping fixture includes a fixture body 4 connected to the end of the fixed sleeve 2. Several toggle levers 10 are connected to the outer circumference of the fixture body 4. A clamping portion 5 is provided on the side away from the fixed sleeve 2. The center of the clamping portion 5 has an insertion groove extending downward to penetrate the fixture body 4. Preferably, the fixture body 4 has a circular disc structure and is removably fixed to the fixed sleeve 2 via second bolts 13. There are multiple second bolts 13, evenly distributed along the circumference of the disc-shaped fixture body 4, and the second bolts 13 are located outside the clamping portion 5.

[0026] The first end of the tooling sleeve 1 is equipped with a first tapered expansion sleeve 6, and the second end is equipped with an angle encoder 7. The first tapered expansion sleeve 6 is a frustum with a central opening. The top diameter of the frustum is the same as the outer diameter of the tooling sleeve 1, which ensures a smooth transition between the first tapered expansion sleeve 6 and the end of the tooling sleeve 1.

[0027] The tool body sleeve 1 is provided with a second tapered expansion sleeve 8 and a rotating handle 9. The second tapered expansion sleeve 8 can slide relative to the tool body sleeve 1, and includes an integral bottom plate 81 and an expansion portion 82. Figure 3 and Figure 4 As shown, the base plate 81 is a circular ring that slides over the exterior of the tooling sleeve 1. The expansion portion 82 is integrally connected to one side of the base plate 81 and is circumferentially slotted, dividing the expansion portion 82 into segments. The second tapered expansion sleeve 8 is made of nylon and expands in response to the slots. As the base plate 81 moves toward the first tapered expansion sleeve 6, the first tapered expansion sleeve 6 forces the expansion portion 82 to expand outward.

[0028] The rotary handle 9 is threadedly connected to the tool body sleeve 1, and one end abuts against the side of the bottom plate 81, which can push the second tapered expansion sleeve 8 to move toward the first tapered expansion sleeve 6. A gasket 15 is provided between the bottom plate 81 and the rotary handle 9.

[0029] The angle encoder 7 includes a connecting rod 71, which is inserted into a groove and fixedly connected to the fixed clamping fixture. This securely connects the angle encoder 7 to the spindle, allowing the two to rotate synchronously to measure the spindle's deflection clearance. The angle encoder 7 is removably fixed to the fixture sleeve 1 via a first bolt 12. Furthermore, a threaded hole is defined in the sidewall of the clamping portion 5, which receives a third bolt 14. This third bolt 14 engages the connecting rod 71 downwardly, securing the connecting rod 71 to the fixed clamping fixture.

[0030] A plurality of operating holes 11 are provided on the tool body sleeve 1 at locations corresponding to the toggle rod 10 , so that a worker can reach into the tool body sleeve 1 to toggle the toggle rod 10 .

[0031] Working process: Insert the fixture into the hole of the drive axle center housing, aligning the rubber sleeve 3 with the spindle head and fitting it onto the spindle. Then, rotate the rotary handle 9, causing the second taper expansion sleeve 8 to move toward the first taper expansion sleeve 6 and expand, securing it to the center housing and completing the fixture installation. Next, manually move the toggle lever 10 that secures the fixture left and right, rotating the spindle and angle encoder 7. The corresponding angle value will be displayed on the display connected to the angle encoder 7. The value can be directly obtained and analyzed through PLC analysis and calculation.

[0032] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.

Claims

1. A device for measuring the clearance of a main and rotated bevel gear, characterized in that: include: A tool body sleeve (1); a quick fixing tool is provided inside the tool body sleeve (1); the quick fixing tool comprises a fixing sleeve (2) and a rubber sleeve (3); the rubber sleeve (3) is sleeved inside the fixing sleeve (2), and a first end thereof extends to the outside of the tool body sleeve (1); The end of the fixed sleeve (2) is provided with a fixed clamping tool; the fixed clamping tool comprises a tool body (4) connected to the end of the fixed sleeve (2); a plurality of toggle rods (10) are connected to the outer periphery of the tool body (4), and a clamping portion (5) is provided on the side away from the fixed sleeve (2); an insertion groove is provided in the center of the clamping portion (5); The first end of the tool body sleeve (1) is provided with a first tapered expansion sleeve (6), and the second end is provided with an angle encoder (7); the first tapered expansion sleeve (6) is a cone structure with a central opening, and the diameter of the top surface of the cone structure is the same as the diameter of the tool body sleeve (1); the outside of the tool body sleeve (1) is provided with a second tapered expansion sleeve (8) and a rotating handle (9); the second tapered expansion sleeve (8) includes a base plate (81) and an expansion portion (82); the expansion portion (82) is provided on one side of the base plate (81) and is provided with a plurality of slots along its circumference; the rotating handle (9) is threadedly connected to the tool body sleeve (1), and one end abuts against the side surface of the base plate (81); The connecting rod (71) of the angle encoder (7) is inserted into the insertion groove and fixedly connected to the fixing clamping fixture; The tool body sleeve (1) is provided with a plurality of operating holes (11) corresponding to the toggle rod (10).

2. A main rotated bevel gear clearance measuring device according to claim 1, characterized in that: The angle encoder (7) is detachably fixedly connected to the tool body sleeve (1) via a first bolt (12).

3. The main rotated bevel gear clearance measuring device according to claim 1, characterized in that: The tool body (4) is detachably fixedly connected to the fixing sleeve (2) via a second bolt (13).

4. The main rotated bevel gear clearance measuring device according to claim 1, characterized in that: A screw hole is provided on the side wall of the clamping portion (5); a third bolt (14) is fitted into the screw hole; the third bolt (14) is used to fix the connecting rod (71).

5. The main rotated bevel gear clearance measuring device according to claim 1, characterized in that: A gasket (15) is provided between the bottom plate (81) and the rotating handle (9).