Auxiliary monitoring assembly for top frame machine
By integrating CCD monitoring lens and dust cleaning components on the top frame machine, the problems of mesh straightness and defect monitoring are solved, and the accuracy and quality of the screen are improved.
Patent Information
- Application Number
- CN202422684454.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing top frame equipment is unable to confirm the straightness of the mesh and monitor minor defects, resulting in defective products flowing into the next process.
An auxiliary monitoring component for the top frame machine is designed, which includes a CCD monitoring lens and a dust cleaning component. The CCD monitoring lens is used to confirm the straightness of the mesh and remove dust to ensure monitoring accuracy.
It improves the straightness and quality of the screen, effectively monitors and removes minor defects, and improves the overall quality of the screen.
Smart Images
Figure CN223437103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-precision screen production of electronic components, in particular to an auxiliary monitoring component for a top frame machine. Background Art
[0002] In the production process of high-precision screen printing screens for solar cells, electronic components, etc., a frame-lifting machine is needed. In the process of precision screen printing, the frame-lifting machine is a key equipment used to tighten the screen on the screen frame to ensure that the screen remains stable and accurately aligned during the printing process.
[0003] The current top frame equipment cannot confirm the straightness of the mesh during the top frame process, and cannot monitor minor defects in the mesh area, which makes it easy for defective products to flow into the next process. Therefore, the utility model proposes an auxiliary monitoring component for the top frame machine. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides an auxiliary monitoring component for a top frame machine, which solves the problems raised by the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an auxiliary monitoring component for a top frame machine, comprising a top frame device, a screen is provided at the upper end of the top frame device, a gantry is provided at the upper end of the top frame device, a Y-axis movable slide is provided at the connection between the gantry and the top frame device, an X-axis movable mechanism is provided in the middle of the gantry, a slider is connected to the middle of the X-axis movable mechanism, a CCD monitoring lens and a dust cleaning component are provided on one side of the slider, and a display screen is installed at the upper end of the top frame device;
[0006] The dust cleaning component includes a lifting slot, an electric telescopic rod is arranged inside the lifting slot, the output end of the electric telescopic rod is connected to a lifting mounting frame, an air pump is installed on one side of the lifting mounting frame, an air inlet is provided at the upper end of the air pump, and an air outlet pipe is connected to the bottom of the air pump.
[0007] As a further technical solution of the present invention, a control circuit board and a battery are installed in the middle of the top frame device, and the control circuit board is electrically connected to the display screen. The top frame device and the display screen are connected through a support frame.
[0008] As a further technical solution of the present invention, the gantry and the top frame equipment are connected through a Y-axis movable slide rail, and the number of the Y-axis movable slide rails is two groups and is symmetrically distributed. The gantry and the slider are connected through an X-axis moving mechanism, and the X-axis moving mechanism includes a drive motor and a threaded rod connected to the output end of the drive motor.
[0009] As a further technical solution of the present invention, an auxiliary groove is provided in the middle of the gantry, a threaded hole adapted to the threaded rod is provided in the middle of the slider, an auxiliary block adapted to the auxiliary groove is fixedly connected to one side of the slider, the slider is connected to the CCD monitoring lens by bolts, and the CCD monitoring lens is electrically connected to the control circuit board.
[0010] As a further technical solution of the present invention, the lifting slot and the lifting mounting frame are adapted to each other, the electric telescopic rod and the lifting slot are fixedly connected, the electric telescopic rod and the control circuit board are electrically connected, the output end of the electric telescopic rod and the lifting mounting frame are fixedly connected, and the lifting mounting frame is an "L"-shaped structure.
[0011] As a further technical solution of the present invention, the air pump is electrically connected to the control circuit board, the air pump is connected to the lifting mounting frame by bolts, the air inlet is connected to the air pump, the air outlet pipe is connected to the air pump, and the air outlet pipe is a plastic structure.
[0012] The utility model provides an auxiliary monitoring component for a top frame machine. Compared with the prior art, it has the following features:
[0013] Beneficial effects:
[0014] 1. This design is an auxiliary monitoring component for the top frame machine. Through the setting of the CCD monitoring lens, the CCD monitoring lens can confirm the straightness of the steel wire before the screen is glued on the top frame. Adjustments can be made when necessary to improve the straightness level of the screen and improve the quality of the screen. At the same time, the CCD monitoring lens can clearly monitor the tiny defects of the mesh, effectively control the defects that affect the use, and improve the overall quality of the screen.
[0015] 2. This design is an auxiliary monitoring component for a top frame machine. By setting a dust cleaning component at the bottom of the CCD monitoring lens, when the CCD monitoring lens needs to be cleaned, the output end of the electric telescopic rod is controlled to drive the lifting mounting frame to descend along the inside of the lifting slot, and the outlet pipe is lowered to the bottom of the CCD monitoring lens. At the same time, the air pump is started to allow air to enter the air inlet and blow air through the air outlet pipe, and the CCD monitoring lens is subjected to high-pressure blowing treatment to blow away the attached dust, thereby ensuring the clarity of the image quality of the CCD monitoring lens and improving the monitoring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an auxiliary monitoring component for a top frame machine;
[0017] Figure 2 This is a partial exploded view of an auxiliary monitoring component for a top frame machine;
[0018] Figure 3 A kind of auxiliary monitoring component for top frame Figure 2 Enlarged view of A in the middle;
[0019] Figure 4 Partial structural schematic view of a kind of auxiliary monitoring component for top frame.
[0020] Figure: 1, top frame equipment;2, screen;3, gantry;4, Y-axis mobile slide rail;5, X-axis moving mechanism;51, drive motor;52, threaded rod;53, auxiliary groove;54, threaded hole;55, auxiliary block;6, sliding block;7, CCD monitoring lens;8, dust cleaning component;81, lifting groove;82, electric telescopic rod;83, lifting mounting bracket;84, air pump;85, air inlet;86, air outlet pipe;9, display screen. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0022] Please refer to Figure 1-4 The present application provides an auxiliary monitoring component for top frame technical scheme: an auxiliary monitoring component for top frame, comprising top frame equipment 1, the upper end of top frame equipment 1 is provided with screen 2, the upper end of top frame equipment 1 is provided with gantry 3, the connecting place of gantry 3 and top frame equipment 1 is provided with Y-axis mobile slide rail 4, the middle part of gantry 3 is provided with X-axis moving mechanism 5, the middle part of X-axis moving mechanism 5 is connected with sliding block 6, one side of sliding block 6 is provided with CCD monitoring lens 7 and dust cleaning component 8, the upper end of top frame equipment 1 is provided with display screen 9;
[0023] Among them, dust cleaning component 8 includes lifting groove 81, the inside of lifting groove 81 is provided with electric telescopic rod 82, the output end of electric telescopic rod 82 is connected with lifting mounting bracket 83, one side of lifting mounting bracket 83 is provided with air pump 84, the upper end of air pump 84 is provided with air inlet 85, the bottom of air pump 84 is connected with air outlet pipe 86.
[0024] As Figure 1-3As shown, a control circuit board and a battery are installed in the middle of the top frame device 1, and the control circuit board and the display screen 9 are electrically connected. The top frame device 1 and the display screen 9 are connected through a support frame, and the gantry 3 and the top frame device 1 are connected through a Y-axis movable slide 4. The number of Y-axis movable slides 4 is two groups and is symmetrically distributed. The gantry 3 and the slider 6 are connected through an X-axis moving mechanism 5. The X-axis moving mechanism 5 includes a driving motor 51 and a threaded rod 52 connected to the output end of the driving motor 51, which is conducive to the driving connection between the driving motor 51 and the threaded rod 52.
[0025] like Figure 1-3 As shown, an auxiliary groove 53 is provided in the middle of the gantry 3, a threaded hole 54 adapted to the threaded rod 52 is provided in the middle of the slider 6, an auxiliary block 55 adapted to the auxiliary groove 53 is fixedly connected to one side of the slider 6, the slider 6 is connected to the CCD monitoring lens 7 by bolts, and the CCD monitoring lens 7 is electrically connected to the control circuit board, which is conducive to controlling the movement of the slider 6 in the X-axis.
[0026] like Figure 1-4 As shown, the lifting slot 81 is adapted to the lifting mounting frame 83, the electric telescopic rod 82 is fixedly connected to the lifting slot 81, the electric telescopic rod 82 is electrically connected to the control circuit board, the output end of the electric telescopic rod 82 is fixedly connected to the lifting mounting frame 83, the lifting mounting frame 83 is an "L"-shaped structure, the air pump 84 is electrically connected to the control circuit board, the air pump 84 is connected to the lifting mounting frame 83 by bolts, the air inlet 85 is connected to the air pump 84, the air outlet pipe 86 is connected to the air pump 84, and the air outlet pipe 86 is a plastic structure, which is conducive to high-pressure soot blowing treatment at the bottom lens of the CCD monitoring lens 7 to ensure the clarity of the image quality captured by the CCD monitoring lens 7.
[0027] The working principle of the present invention is as follows: when the top frame device 1 is in use, the screen 2 is placed on the upper end of the top frame device 1, and the gantry 3, the slider 6 and the CCD monitoring lens 7 are controlled by the Y-axis moving slide rail 4 to move the Y-axis. Then, the slider 6 and the CCD monitoring lens 7 are controlled by the X-axis moving mechanism 5 to move the X-axis. The CCD monitoring lens 7 is used to confirm the straightness of the steel wire of the screen 2 before gluing it behind the top frame, and adjustments are made when necessary to improve the straightness level of the screen 2 and the quality of the screen 2. At the same time, the CCD monitoring lens 7 can clearly monitor the tiny defects of the mesh, effectively control those that affect use, and improve the overall quality of the screen 2.
[0028] It should be noted that through the setting of the cleaning component 8, dust is easily attached to the lens during the long-term use of the CCD monitoring lens 7. During the cleaning process, the output end of the electric telescopic rod 82 is controlled by the control circuit board to drive the lifting mounting frame 83 to descend along the inside of the lifting slot 81, and the outlet pipe 86 is lowered to the bottom of the CCD monitoring lens 7 obliquely below. At the same time, the air pump 84 is started to allow air to enter the air inlet 85 and the air outlet pipe 86 to blow air, and the CCD monitoring lens 7 is subjected to high-pressure blowing treatment to blow away the attached dust, thereby ensuring the clarity of the image quality of the CCD monitoring lens 7 and improving the monitoring efficiency.
[0029] The above is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.
Claims
1. An auxiliary monitoring assembly for a top frame machine, comprising a top frame device (1), characterized in that: The upper end of the top frame device (1) is provided with a screen (2), the upper end of the top frame device (1) is provided with a gantry (3), the connection between the gantry (3) and the top frame device (1) is provided with a Y-axis moving slide rail (4), the middle of the gantry (3) is provided with an X-axis moving mechanism (5), the middle of the X-axis moving mechanism (5) is connected to a slider (6), a CCD monitoring lens (7) and a dust cleaning component (8) are provided on one side of the slider (6), and a display screen (9) is installed on the upper end of the top frame device (1); The dust cleaning component (8) includes a lifting groove (81), an electric telescopic rod (82) is provided inside the lifting groove (81), an output end of the electric telescopic rod (82) is connected to a lifting mounting frame (83), an air pump (84) is installed on one side of the lifting mounting frame (83), an air inlet (85) is provided at the upper end of the air pump (84), and an air outlet pipe (86) is connected to the bottom of the air pump (84); The number of the Y-axis moving rails (4) is two and they are symmetrically distributed. The gantry (3) and the slider (6) are connected via an X-axis moving mechanism (5). The X-axis moving mechanism (5) includes a drive motor (51) and a threaded rod (52) connected to the output end of the drive motor (51). An auxiliary groove (53) is provided in the middle of the gantry (3), a threaded hole (54) adapted to the threaded rod (52) is provided in the middle of the slider (6), an auxiliary block (55) adapted to the auxiliary groove (53) is fixedly connected to one side of the slider (6), the slider (6) is connected to the CCD monitoring lens (7) by bolts, and the CCD monitoring lens (7) is electrically connected to the control circuit board.
2. The auxiliary monitoring assembly for a top frame machine according to claim 1, characterized in that: A control circuit board and a battery are installed in the middle of the top frame device (1), and the control circuit board and the display screen (9) are electrically connected. The top frame device (1) and the display screen (9) are connected via a support frame.
3. The auxiliary monitoring assembly for a top frame machine according to claim 2, characterized in that: The gantry (3) and the top frame device (1) are connected via a Y-axis movable slide rail (4); the lifting slot (81) and the lifting mounting frame (83) are adapted to each other; the electric telescopic rod (82) and the lifting slot (81) are fixedly connected; the electric telescopic rod (82) and the control circuit board are electrically connected; the output end of the electric telescopic rod (82) and the lifting mounting frame (83) are fixedly connected; and the lifting mounting frame (83) is an "L"-shaped structure.
4. The auxiliary monitoring assembly for a top frame machine according to claim 1, characterized in that: The air pump (84) is electrically connected to the control circuit board, the air pump (84) is connected to the lifting mounting frame (83) by bolts, the air inlet (85) is connected to the air pump (84), the air outlet pipe (86) is connected to the air pump (84), and the air outlet pipe (86) is a plastic structure.