Drying device for tunnel engineering construction
By designing a drying device for the sealing liner, air intake and exhaust mechanism, the problem of low wet gas treatment efficiency during tunnel construction was solved, and rapid drying of the lining layer and efficient construction were achieved.
Patent Information
- Application Number
- CN202422916449.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing tunnel construction, equipment requires laying long connecting pipes for gas extraction and replacement, and the dry gas introduced is quickly mixed in the tunnel, making it difficult to efficiently handle wet gas, which affects the drying of the concrete structure.
A drying device including a sealing liner, an air intake mechanism, an exhaust mechanism and a heating mechanism is designed. The sealing liner forms a relatively sealed environment with the tunnel wall. The air intake mechanism sucks in dry gas, heats it and then sends it into the tunnel. The wet air is discharged by the exhaust mechanism, forming an efficient drying process.
It achieves rapid drying of the lining layer during tunnel construction, ensures efficient construction, avoids the laying of long connecting pipes and saves energy.
Smart Images

Figure CN223439527U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tunnel construction technical field, in particular to a dry device for tunnel engineering construction. BACKGROUND
[0002] Tunnel engineering is the building constructed underground or underwater or in mountain, laying railway or building highway for motor vehicle to pass. Tunnel construction usually includes five steps: hole section and hole gate construction, tunnel excavation construction, tunnel initial support, tunnel waterproof layer construction, secondary lining construction. Secondary lining is the moulded concrete or reinforced concrete lining constructed in the inside of initial support in tunnel engineering construction, which forms composite lining with initial support.
[0003] In secondary lining construction, cement concrete structure layer has large humidity, which makes the humidity of air in tunnel large, not only affecting the hardening of concrete structure, but also affecting subsequent construction operation.
[0004] In a dry device for tunnel engineering construction with the document number CN209261616U, a support plate is provided with a filter box in the middle of the upper surface, an air inlet grille is arranged on the left side of the filter box, a telescopic rod is rotatably connected to the support plate through a bearing arranged in the middle of the left end of the upper surface of the support plate, a gas blowing cover is arranged on the upper end surface of the telescopic rod, a supporting column is arranged on the upper surface of the support plate, a supporting plate is fixedly connected to the support plate through the supporting column, a heating box is arranged in the middle of the upper surface of the supporting plate, and a control switch group is arranged in the front end of the middle of the upper surface of the supporting plate. The dry device for tunnel engineering construction is compact in structure, simple in operation and convenient to move, and can effectively remove the humid gas in the tunnel.
[0005] The above-mentioned device has the following problems:
[0006] 1. The equipment is connected to an external air extraction device through a pipeline to extract the gas in the tunnel, dry it, and then send it into the tunnel through the pipeline to replace the gas with high humidity. When the tunnel is long, a long connecting pipe needs to be laid. The ventilation mode of the tunnel usually uses an air extractor to suck the tunnel gas through the top air duct, and the hole directly sucks in fresh air. The amount of air entering the hole is larger than the amount of gas entering the pump, the efficiency is high, and the air outside the tunnel is drier than the air inside the tunnel, so there is no need to consume energy for secondary drying.
[0007] 2. The dry gas sent into the tunnel will soon mix with the surrounding humid gas and spread to various places in the tunnel, making it difficult to efficiently dry the concrete structure during construction. To solve the above problems, a dry device for tunnel engineering construction is designed. UTILITY MODEL CONTENTS
[0008] The utility model discloses a tunnel engineering construction drying device, solved the problem mentioned in above background art.
[0009] The utility model discloses a tunnel engineering construction drying device, solved the problem mentioned in above background art.
[0010] A tunnel engineering construction drying device, including the base, the top both sides of base integrative connection has the sealing lining, the sealing lining is encapsulated with heating mechanism, the top both sides of base are connected with the door board through the door shaft rotation, install the air intake mechanism on the door board, the bottom of base is provided with exhaust mechanism,
[0011] Heating mechanism includes the heating chamber that is formed in the sealing lining, the heating plate is clamped in the heating chamber, and both ends of the heating plate are electrically installed for controlling the heating heating circuit module;
[0012] The air intake mechanism includes two groups of suction fans embedded in the door plate,
[0013] The exhaust mechanism includes a bottom air suction groove arranged on one side of the base bottom, and the bottom air suction groove is communicated with an air inlet pump group.
[0014] Further, the sealing lining is a acrylic plate, the gap between the sealing lining and the tunnel wall is 5cm, and the gap between the bottom air suction groove and the tunnel bottom is 5cm.
[0015] Further, the back of the sealing lining is inserted with a nozzle communicating with the heating chamber, the heating circuit module is connected with an operation panel wire mounted on the outer wall of the sealing lining, and the heating plate is an electric heating wire.
[0016] Further, the output end of the air inlet pump group is connected with an output pipe, the output pipes are connected with an external discharge pipeline, the external discharge pipeline is detachably communicated with a ventilation pipe laid on the top of the tunnel, and the external discharge pipeline is limitingly installed on the outer wall of the base through a fixing ring.
[0017] Further, the door plate is provided with an air inlet hole aligned with the air storage end of the suction fan, the door plate is a hollow structure, the base is a gas storage chamber, and the hollow structure, the gas storage chamber and the heating chamber are communicated with each other.
[0018] Further, the base bottom is rotatably installed with a driving wheel.
[0019] The utility model discloses a tunnel engineering construction drying device, solved the problem mentioned in above background art.
[0020] The utility model discloses a dry device that one side door plate is removed in a preferred embodiment of a dry device for tunnel engineering construction, and the structure schematic diagram after the inside opening of sealing lining plate is shown in the figure.
[0021] The device can follow the construction progress and form a relatively sealed environment for the new lining layer and the environment of the excavation area, which is beneficial to the rapid drying of the lining layer and guarantees the efficient construction of the excavation area. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a front structure schematic diagram according to a preferred embodiment of a dry device for tunnel engineering construction of the utility model.
[0023] Figure 2 It is a rear structure schematic diagram according to a preferred embodiment of a dry device for tunnel engineering construction of the utility model.
[0024] Figure 3 It is a structure schematic diagram after removing a side door plate in a preferred embodiment of a dry device for tunnel engineering construction of the utility model.
[0025] Figure 4 It is a structure schematic diagram after the inside opening of sealing lining plate in a preferred embodiment of a dry device for tunnel engineering construction of the utility model.
[0026] The following is the explanation of the reference signs:
[0027] 1, machine base, 101, gas storage chamber, 102, door shaft, 103, driving wheel, 2, sealing lining plate, 3, door plate, 4, air intake mechanism, 401, air intake fan, 402, air intake hole, 5, exhaust mechanism, 501, exhaust pipe, 502, fixed ring, 503, bottom air suction groove, 504, air intake pump group, 505, output pipe, 6, operation panel, 7, heating mechanism, 701, heating chamber, 702, heating plate, 703, heating circuit module, 704, nozzle. DETAILED DESCRIPTION
[0028] In order to make the person skilled in the art more clear and definite the technical scheme of the utility model, the utility model is described in further detail below in combination with the embodiment and the drawings, but the implementation mode of the utility model is not limited to this.
[0029] For example, Figures 1-4As shown, the tunnel engineering construction drying device provided by the embodiment comprises a base 1, sealing lining plates 2 are integrally connected to the top of the base 1, heating mechanisms 7 are encapsulated in the sealing lining plates 2, door plates 3 are rotationally connected to the top of the base 1 through door shafts 102, air inlet mechanisms 4 are installed on the door plates 3, and air outlet mechanisms 5 are arranged at the bottom of the base 1.
[0030] In the above structure, the base 1 and the sealing lining plates 2 are horizontally arranged in the tunnel, and when the construction equipment passes through, the device can be placed laterally flexibly through the driving wheels 103, without affecting the normal construction; when the personnel pass through, the door plates 3 can be opened through the door shafts 102, and the device has strong flexibility; the air suction fans 401 suck the air from the non-construction side area of the tunnel, and the air in this area is the air in the completed area, which has the same humidity as the air outside the tunnel, so the air can be directly sucked and used, and the new air is directly supplemented from outside the tunnel hole.
[0031] The sealing lining plates 2 are made of acrylic plates, the gap between the sealing lining plates 2 and the tunnel wall is 5 cm, and the gap between the bottom air suction grooves 503 and the tunnel bottom is 5 cm, so that the sealing lining plates 2 avoid direct contact with the concrete layer of the lining, and the sealing lining plates 2 form a relatively sealed environment under the isolation of the sealing lining plates 2, so as to accelerate the drying of the wet air and the lining layer and improve the drying efficiency of the dry air in the sealed environment.
[0032] Nozzles 704 communicating with the heating chambers 701 are inserted into the back of the sealing lining plates 2, the heating circuit modules 703 are connected with the operation panels 6 installed on the outer walls of the sealing lining plates 2 through wires, the heating plates 702 are heated by electric heating wires, the dry air in the heating chambers 701 is sprayed after being pressurized by the nozzles 704, and the dry air can move along the wall of the lining layer, so as to improve the drying of the lining layer and uniformly disperse in the tunnel, which is helpful to the rapid drying of the wet air in the tunnel.
[0033] Output pipes 505 are connected to the output ends of the air inlet pump groups 504 through valves, an outer discharge pipeline 501 is connected between the output pipes 505, the outer discharge pipeline 501 is detachably communicated with the air exchange pipes laid on the top of the tunnel, the outer discharge pipeline 501 is limitingly installed on the outer wall of the base 1 through a fixing ring 502, the air inlet pump groups 504 suck the wet air at the bottom through the bottom air suction grooves 503, and the air inlet pump groups 504 always monitor and control the humidity through the built-in air sensors, so that the device can be closed when the humidity reaches the standard, so as to achieve the purpose of energy saving.
[0034] The door plate 3 is provided with an air inlet hole 402 aligned with the air storage end of the air suction fan 401, the door plate 3 is internally a cavity structure, the inside of the base 1 is an air storage chamber 101, the cavity structure, the air storage chamber 101 and the heating chamber 701 are in communication with each other, and the door plate 3 needs to be stopped by operating the panel 6 when being opened.
[0035] The base 1 is rotatably provided with a driving wheel 103 at the bottom, and the driving wheel 103 is internally provided with a hub point motor, which can assist the user to move the device.
[0036] The working principle of the device is as follows: when the device is used, an external power supply is connected, the base 1 is pushed to a suitable position on the construction environment side through the driving wheel 103, the sealing lining plate 2 is aligned with the lining layer at the top, and a relatively sealed environment is formed with the bottom air suction groove 503 and the unslotted tunnel mountain body.
[0037] The outer exhaust pipeline 501 is connected with the air inlet of the air exchange pipeline laid on the top of the tunnel, the air suction fans 401 on both sides of the door plate 3 directly suck the gas in the tunnel hole from the tunnel, the gas in the tunnel hole is supplemented by being sucked from outside the hole, enters the air storage chamber 101 through the air inlet hole 402, and then enters the heating chamber 701 in the sealing lining plate 2 from the side hole of the air storage chamber 101. The heating circuit module 703 starts the heating plate 702 to heat, heats the entering dry gas, and then sprays the dry gas after being pressurized by the nozzle 704, the hot gas sprayed along the inner wall of the lining layer mixes with the wet air in the sealed environment, which can accelerate the drying of the wet air, and the dry high temperature rising helps the drying and setting of the lining layer, the wet air is lowered, the air inlet pump set 504 sucks the wet air out through the bottom air suction groove 503, and then the wet air is concentrated into the outer exhaust pipeline 501 from the output pipe 505, and then is sent into the exhaust pipeline laid on the top of the tunnel, and cooperates with the large air suction equipment outside the tunnel, so that the wet air can be quickly exhausted.
[0038] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the scope disclosed by the present application, which belongs to the protection scope of the present application.
Claims
1. A drying device for tunnel engineering construction, comprising a machine base (1), characterized in that: Sealing linings (2) are integrally connected to both sides of the top of the machine base (1), a heating mechanism (7) is encapsulated in the sealing linings (2), door panels (3) are rotatably connected to both sides of the top of the machine base (1) via door shafts (102), an air intake mechanism (4) is mounted on the door panels (3), and an exhaust mechanism (5) is provided at the bottom of the machine base (1); The heating mechanism (7) comprises a heating chamber (701) formed in the sealing liner (2), a heating plate (702) is embedded in the heating chamber (701), and heating circuit modules (703) for controlling heating are electrically mounted at both ends of the heating plate (702); The air intake mechanism (4) includes two sets of exhaust fans (401) embedded in the door panel (3); The exhaust mechanism (5) comprises a bottom air suction groove (503) arranged on one side of the bottom of the machine base (1), and the back of the bottom air suction groove (503) is connected to an air intake pump group (504).
2. A drying device for tunnel engineering construction according to claim 1, characterized in that: The sealing liner (2) is an acrylic plate, the gap between the sealing liner (2) and the tunnel wall is 5 cm, and the gap between the bottom air suction groove (503) and the bottom of the tunnel is 5 cm.
3. A drying device for tunnel engineering construction according to claim 2, characterized in that: The back of the sealing liner (2) is plugged with a nozzle (704) connected to the heating chamber (701); the heating circuit module (703) is connected to the operating panel (6) installed on the outer wall of the sealing liner (2) by wires; and the heating plate (702) is heated by an electric heating wire.
4. A drying device for tunnel engineering construction according to claim 3, characterized in that: The output end upper valve of the air intake pump group (504) is connected to an output pipe (505), and an external discharge pipe (501) is connected between the output pipes (505). The external discharge pipe (501) is detachably connected to the ventilation pipe laid on the top of the tunnel. The external discharge pipe (501) is limitedly installed on the outer wall of the machine base (1) through a fixing ring (502).
5. The drying device for tunnel engineering construction according to claim 4, characterized in that: The door panel (3) is provided with an air inlet hole (402) aligned with the air storage end of the exhaust fan (401); the interior of the door panel (3) is a cavity structure; the interior of the machine base (1) is an air storage chamber (101); the cavity structure, the air storage chamber (101) and the heating chamber (701) are interconnected.
6. A drying device for tunnel engineering construction according to claim 5, characterized in that: A driving wheel (103) is rotatably mounted on the bottom of the machine base (1).
Citation Information
Patent Citations
Drying device for tunnel engineering construction
CN209261616U