Impurity removal mechanism of rice huller
By designing a rice hulling machine with a decontamination mechanism, the rice grains and husks are separated using a hulling roller and a fan, and impurities are screened out using a vibrating frame. This solves the problem of impurity removal in existing technologies, thereby improving rice quality and protecting the equipment.
Patent Information
- Application Number
- CN202422100728.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Existing rice hulling machines are unable to effectively remove impurities such as stones, soil, immature seeds, and straw from rice grains during the hulling process, resulting in decreased rice quality and equipment wear.
A rice hulling machine impurity removal mechanism was designed, including a hulling separation mechanism and an impurity removal mechanism. The hulling roller separates rice grains and husks, a fan blows away the light husks, and a vibrating frame screens out heavy impurities. The separation of impurities is achieved by the combination of vibration and buffer springs.
It improved the quality of rice grains, reduced equipment wear, and enhanced dehulling efficiency and impurity removal.
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Figure CN223439912U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a shelling equipment technical field, specifically a rice sheller impurity removal mechanism. BACKGROUND
[0002] Rice is a genus of cereal crops, and the ancestors of the Yangtze River Basin have planted rice. Rice is divided into indica rice and japonica rice, early rice and mid-late rice, waxy rice and non-waxy rice according to the type of rice. According to the seed saving method, it is divided into conventional rice and hybrid rice. The fruit of rice is rice, and nearly half of the world's population relies on rice as their main food. After the hull of the rice is removed, it is called brown rice. Brown rice can be milled to obtain rice by removing the bran layer. A rice sheller is usually used during the shelling process.
[0003] The main function of the rice sheller is to separate brown rice and chaff. However, the rice entering the sheller may contain stones, soil, immature seeds, and straw. In order to improve the quality of the rice and reduce the wear and tear of the internal parts of the sheller, it is necessary to remove these impurities. Therefore, an impurity removal mechanism needs to be added to the sheller. SUMMARY
[0004] The utility model aims at providing a rice sheller impurity removal mechanism to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A rice sheller impurity removal mechanism, comprising:
[0007] A shelling and separating mechanism, which includes a round shell, a support box fixedly connected to the bottom of the round shell, and a feed hopper fixedly connected to the top of the round shell.
[0008] An impurity removal mechanism, which is fixedly arranged inside the support box. The impurity removal mechanism includes a protective cover fixedly connected to the round shell, a fan rotatably connected to the inside of the protective cover, a double-shaft motor fixedly connected to the center position of the protective cover, an output shaft of the double-shaft motor fixedly connected to one end of the fan, a synchronous pulley one fixedly sleeved to the other end of the output shaft of the double-shaft motor, one end of a synchronous belt fixedly sleeved to the synchronous pulley one, the other end of the synchronous belt fixedly sleeved to a synchronous pulley two, a rotating shaft two fixedly sleeved to the synchronous pulley two, a cam fixedly sleeved to the rotating shaft two, a lifting plate abutting the bottom of the cam, and a vibrating frame fixedly connected to the end of the lifting plate.
[0009] Further, the shelling and separating mechanism includes:
[0010] Two husking rollers, which are rotatably connected to the round shell.
[0011] Rotary shafts are arranged with two, which are fixedly sleeved with the center positions of the shelling rollers;
[0012] Spur gears are arranged with two, which are fixedly sleeved with the end portions of the rotary shafts and are meshingly connected between the two spur gears;
[0013] A driving motor is fixedly connected with the rotary shafts at the output end.
[0014] Further, the shelling and separating mechanism comprises:
[0015] Sub-rollers are arranged with two, which are located on one side of the shelling roller and are rotatably connected with the round shell.
[0016] Further, the shelling and separating mechanism comprises:
[0017] A square tube is fixedly connected with the side wall of the round shell;
[0018] A shell collecting box is oppositely connected with the square tube;
[0019] A filter screen is fixedly connected with the side wall of the shell collecting box;
[0020] Sleeving rings are arranged with two, which are fixedly connected with the outer wall of the shell collecting box;
[0021] Limiting rods are arranged with two, which are slidingly inserted with the sleeving rings and are fixedly connected with the side wall of the square tube.
[0022] Further, a plurality of shell separating plates are fixedly connected with the inner wall of the round shell at equal distances, and a plurality of inclined plates are fixedly connected with the opposite outer walls of the shell separating plates at equal distances.
[0023] Further, the impurity removing mechanism comprises:
[0024] Inclined plates are fixedly connected with the bottom of the vibrating frame;
[0025] Strip-shaped sieve holes are equidistantly arranged on the inclined plates;
[0026] A baffle is fixedly connected with the end portion of the vibrating frame;
[0027] A pouring plate is fixedly connected with the side wall of the vibrating frame.
[0028] Further, the impurity removing mechanism comprises:
[0029] Sleeving blocks are arranged with two, which are fixedly connected with the side wall of the vibrating frame;
[0030] Limiting columns are arranged with two, which are slidingly sleeved with the sleeving blocks;
[0031] Two buffer springs are provided and are sleeved on the outside of the limiting column.
[0032] Compared with the prior art, the beneficial effects of the present invention are:
[0033] 1. Pour the rice from the feed hopper into the hulling and separation mechanism, and then drive the rotating shaft to rotate through the driving motor, so as to drive the two spur gears to engage and rotate, and then drive the two hulling rollers to rotate in opposite directions through the rotating shaft. When the rice passes through the hulling rollers, it will be rubbed by the two hulling rollers, so that the rice grains and husks are separated, and then it will fall onto the hull separating plate and collide with it, which helps to further separate the husks, and then the fan is driven to rotate by the output end of the dual-axis motor, so that air flow can pass through the round husks, making it easier to blow the lighter husks into the square cylinder, and then they will be collected in the hull collecting box. The two ends of the hull collecting box are connected by a limit rod and a sleeve ring, so that the hull collecting box can be lifted and removed for cleaning. The hulling and separation mechanism can speed up the efficiency of rice husking.
[0034] 2. The hulled brown rice and impurities will fall into the vibrating frame, and the output end of the dual-axis motor will drive the synchronous pulley 1 to rotate, and then the synchronous belt will drive the synchronous pulley 2 to rotate synchronously. The synchronous pulley 2 drives the rotating shaft 2 and the cam to rotate, and the protruding end of the cam will push the lifting plate and the vibrating frame to move downward. When the cam rotates to the point where the protruding end and the top surface of the lifting plate are completely separated, the buffer spring will squeeze the vibrating frame and quickly bounce back to its original position, so that the vibrating frame will continue to vibrate as the cam rotates. The vibration can shake the brown rice off the strip sieve holes, while impurities such as straw, stones and soil will be sieved out. As the vibration occurs, the impurities will gradually move along the inclined surface and roll to the pouring plate. The provision of a baffle can prevent the brown rice from rolling to the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0036] Figure 2 This is a schematic structural diagram of the shelling and separation mechanism in the utility model;
[0037] Figure 3 This is a schematic diagram of the internal structure of the circular shell in the utility model;
[0038] Figure 4 This is a schematic diagram of the structure of the impurity removal mechanism in the utility model;
[0039] Figure 5 It is a schematic diagram of the cross-sectional structure of the vibration frame in the utility model.
[0040] In the figure: 100, shelling separation mechanism; 101, round shell; 102, feed hopper; 103, support box; 104, shelling roller; 105, auxiliary roller; 106, rotating shaft; 107, straight gear; 108, driving motor; 109, square tube; 110, shell collecting box; 111, filter screen; 112, sleeve joint ring; 113, limiting rod; 114, shell separation plate; 200, impurity removal mechanism; 201, protective cover; 202, fan; 203, double-shaft motor; 204, synchronous pulley one; 205, synchronous belt; 206, synchronous pulley two; 207, cam; 208, vibrating frame; 209, inclined plane plate; 210, strip-shaped sieve hole; 211, blocking strip; 212, pouring plate; 213, sleeve joint block; 214, limiting column; 215, buffer spring; 216, lifting plate. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0042] Please refer to Figures 1-5 In the embodiments of the present application, the impurity removal mechanism of the rice sheller comprises a shelling separation mechanism 100, which comprises a round shell 101, and the bottom of the round shell 101 is fixedly connected with a support box 103, and the top of the round shell 101 is fixedly connected with a feed hopper 102.
[0043] The impurity removing mechanism 200 is fixedly arranged in the support box 103, and the impurity removing mechanism 200 comprises a protective cover 201 fixedly connected with the round shell 101, a fan 202 rotatably connected in the protective cover 201, a double-shaft motor 203 fixedly connected at a center position of the protective cover 201, an output shaft of the double-shaft motor 203 fixedly connected with the fan 202, a synchronous pulley one 204 fixedly sleeved at one end of an output end of the double-shaft motor 203, one end of a synchronous belt 205 sleeved on the synchronous pulley one 204, the other end of the synchronous belt 205 sleeved with a synchronous pulley two 206, a rotating shaft two fixedly sleeved in the synchronous pulley two 206, a cam 207 fixedly sleeved on the rotating shaft two, a lifting plate 216 abutting against a bottom of the cam 207, and a vibrating frame 208 fixedly connected at an end of the lifting plate 216. The husking roller 104 is provided with two, and the husking roller 104 is rotatably connected with the round shell 101. The rotating shaft 106 is provided with two, and the rotating shaft 106 is fixedly sleeved at a center position of the husking roller 104. The straight gear 107 is provided with two, and the two straight gears 107 are meshingly connected. The straight gear 107 is fixedly sleeved at an end of the rotating shaft 106. The driving motor 108 is fixedly connected with the rotating shaft 106. The auxiliary roller 105 is provided with two, and the auxiliary roller 105 is rotatably connected with the round shell 101. The square tube 109 is fixedly connected to the sidewall of the round shell 101. The husking box 110 is connected to the square tube 109. The filter screen 111 is fixedly connected to the sidewall of the husking box 110. The sleeving ring 112 is provided with two, and is fixedly connected to the outer wall of the husking box 110. The limiting rod 113 is provided with two, and is slidingly inserted into the sleeving ring 112. The limiting rod 113 is fixedly connected to the sidewall of the square tube 109. The inner wall of the round shell 101 is fixedly connected with a plurality of shell separating plates 114 at equal distances. The opposite outer wall of the shell separating plate 114 is fixedly connected with a plurality of inclined plates at equal distances.
[0044] Specifically, the rice is poured from the feeding hopper 102 into the husking and separating mechanism 100, and then the driving motor 108 drives the rotating shaft 106 to rotate, so as to drive the two straight gears 107 to meshingly rotate. Then the rotating shaft 106 drives the two husking rollers 104 to rotate in opposite directions. The rice is rubbed by the two husking rollers 104 when passing through the husking rollers 104, so that the rice grains and the husks are separated. Then the rice grains fall onto the shell separating plates 114 and collide with the shell separating plates 114, which helps to further separate the husks. Then the double-shaft motor 203 drives the fan 202 to rotate, so that the airflow passes through the round shell 101, thereby blowing the husks with lighter quality into the square tube 109, and then the husks are collected into the husking box 110. The two ends of the husking box 110 are inserted into the limiting rod 113 and the sleeving ring 112, so that the husking box 110 can be lifted and taken down for cleaning. The husking and separating mechanism 100 can accelerate the husking efficiency of the rice.
[0045] Embodiment one
[0046] As Figures 4-5 shown in the embodiment, the impurity removing mechanism 200 comprises: an inclined plate 209 fixedly connected to the bottom of the vibrating frame 208; strip-shaped sieve holes 210 equidistantly arranged on the inclined plate 209; a blocking strip 211 fixedly connected to the end of the vibrating frame 208;
[0047] a pouring plate 212 fixedly connected to the side wall of the vibrating frame 208; two sleeve blocks 213 fixedly connected to the side wall of the vibrating frame 208; two limiting columns 214 slidingly sleeved with the sleeve blocks 213; and two buffer springs 215 sleeved with the outside of the limiting columns 214.
[0048] In the embodiment, the husked brown rice and impurities fall into the vibrating frame 208, the synchronous pulley one 204 is driven to rotate by the output end of the double-shaft motor 203, then the synchronous pulley two 206 is synchronously driven to rotate by the synchronous belt 205, the synchronous pulley two 206 drives the rotating shaft two and the cam 207 to rotate, the protruding end of the cam 207 pushes the lifting plate 216 and the vibrating frame 208 to move downward, when the cam 207 rotates to completely separate from the top surface of the lifting plate 216, the buffer spring 215 extrudes the vibrating frame 208 to quickly return to the original position, so that the vibrating frame 208 continuously vibrates with the rotation of the cam 207, the brown rice is vibrated to fall from the strip-shaped sieve holes 210, and the impurities such as straw, stone and soil are screened out, the impurities are gradually moved and rolled along the inclined surface to the pouring plate 212, and the brown rice is prevented from rolling to the outside by the blocking strip 211.
[0049] It is apparent for those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0050] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A rice hulling machine impurity removal mechanism, characterized in that: include: A shelling and separation mechanism (100), the shelling and separation mechanism (100) comprises a round shell (101), a support box (103) is fixedly connected to the bottom of the round shell (101), and a feed hopper (102) is fixedly connected to the top of the round shell (101); The impurity removal mechanism (200) is fixedly arranged inside the support box (103), and the impurity removal mechanism (200) includes a protective cover (201) fixedly connected to the round shell (101), a fan (202) is rotatably connected inside the protective cover (201), a double-axis motor (203) is fixedly connected at the center position of the protective cover (201), one end of the output shaft of the double-axis motor (203) is fixedly connected to the fan (202), and the output shaft of the double-axis motor (203) is fixedly connected to the fan (202). The other end of the output end is fixedly sleeved with a synchronous pulley 1 (204), one end of a synchronous belt (205) is sleeved on the synchronous pulley 1 (204), the other end of the synchronous belt (205) is sleeved with a synchronous pulley 2 (206), a rotating shaft 2 is fixedly sleeved in the synchronous pulley 2 (206), a cam (207) is fixedly sleeved on the rotating shaft 2, the bottom of the cam (207) is in contact with a lifting plate (216), and the end of the lifting plate (216) is fixedly connected to a vibration frame (208).
2. The impurity removal mechanism of a rice hulling machine according to claim 1, characterized in that: The shelling and separation mechanism (100) comprises: There are two shelling rollers (104), and the shelling rollers (104) are rotatably connected to the round shell (101); Two rotating shafts (106) are provided, and the rotating shafts (106) are fixedly sleeved with the center of the shelling roller (104); There are two spur gears (107), the two spur gears (107) are meshed and connected, and the spur gears (107) are fixedly sleeved to the end of the rotating shaft (106); A driving motor (108) is provided, wherein an output end of the driving motor (108) is fixedly connected to the rotating shaft (106).
3. The impurity removal mechanism of a rice hulling machine according to claim 2, characterized in that: The shelling and separation mechanism (100) comprises: Two auxiliary rollers (105) are provided. Both auxiliary rollers (105) are located on one side of the shelling roller (104). The auxiliary rollers (105) are rotatably connected to the round shell (101).
4. The impurity removal mechanism of a rice hulling machine according to claim 3, characterized in that: The shelling and separation mechanism (100) comprises: A square cylinder (109), wherein the square cylinder (109) is fixedly connected to the side wall of the circular shell (101); a shell receiving box (110), wherein the shell receiving box (110) is connected to the square tube (109); A filter screen (111), wherein the filter screen (111) is fixedly connected to the side wall of the shell collecting box (110); Two sleeve rings (112) are provided and are both fixedly connected to the outer wall of the shell receiving box (110); Two limiting rods (113) are provided, both of which are slidably plugged into the sleeve ring (112), and the limiting rods (113) are fixedly connected to the side wall of the square tube (109).
5. The impurity removal mechanism of a rice hulling machine according to claim 4, characterized in that: A plurality of split shell plates (114) are fixedly connected at equal distances to the inner wall of the circular shell (101), and a plurality of inclined plates are fixedly connected at equal distances to the outer walls opposite to the split shell plates (114).
6. The impurity removal mechanism of a rice hulling machine according to claim 5, characterized in that: The impurity removal mechanism (200) comprises: An inclined panel (209), wherein the inclined panel (209) is fixedly connected to the bottom of the vibration frame (208); Strip-shaped sieve holes (210) are provided on the inclined plate (209) at equal intervals; a baffle (211), wherein the baffle (211) is fixedly connected to an end of the vibration frame (208); A pouring plate (212) is fixedly connected to a side wall of the vibration frame (208).
7. The impurity removal mechanism of a rice hulling machine according to claim 6, characterized in that: The impurity removal mechanism (200) comprises: Two sleeve blocks (213) are provided, and the sleeve blocks (213) are fixedly connected to the side wall of the vibration frame (208); Two limiting posts (214) are provided, and the limiting posts (214) are slidably sleeved with the sleeve block (213); Two buffer springs (215) are provided, and the buffer springs (215) are sleeved on the outside of the limiting column (214).