Equipment for automatically distinguishing good products from defective products
By designing a device that automatically distinguishes between good and defective products, and using the electrical connection between the barcode scanner and the tester to achieve automatic detection, the problem of misjudgment and missed detection of defective products in toilet production has been solved, thus improving detection accuracy and efficiency.
Patent Information
- Application Number
- CN202423311521.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, the determination of defective products in the toilet production process relies on manual labor, which poses risks of misjudgment, missed detection, and low efficiency.
Design a device for automatically distinguishing between good and defective products, including a switch, a transmission module, a grounding test module, a performance test module, a safety test module, and an aging test module. The device is electrically connected to the tester via a barcode scanner to achieve automatic detection and data upload. The switch analyzes the data and distinguishes between good and defective products.
It enables automatic differentiation between good and defective products, improving detection accuracy and work efficiency, and reducing the risk of human error and missed detection.
Smart Images

Figure CN223440481U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a toilet detection technical field especially relates to a device for distinguishing good products and defective products automatically. BACKGROUND
[0002] With the development of intelligent toilet industry, market demand is increasing, and the production efficiency of assembly line becomes the focus of attention to quickly meet market demand. Defective products will inevitably appear in the production process. At this time, manual judgment of good products and defective products is required. The defective products produced in part of the process cannot be directly observed to find product defects. All defective phenomena need to be recorded manually and transmitted to the computer for archiving. After the judgment is completed, the products need to be manually offline for rework, and then online again after passing. This process has the risk of manual misjudgment and missed detection, and the work efficiency is low. UTILITY MODEL CONTENT
[0003] The utility model aims at least to solve one of the technical problems existing in the related art. To this end, the utility model provides a device for distinguishing good products and defective products automatically, which improves the precision and work efficiency of the device.
[0004] The utility model provides a device for distinguishing good products and defective products automatically, which comprises: an exchange, a conveying module, a grounding test module, a performance test module, a safety test module, an aging test module and a repair module.
[0005] The exchange is electrically connected with the grounding test module, the performance test module, the safety test module and the aging test module respectively.
[0006] The conveying module comprises a first conveying mechanism and a second conveying mechanism, the first conveying mechanism is butt jointed with the second conveying mechanism in parallel, the repair module is arranged at the end of the second conveying mechanism, and the grounding test module, the performance test module, the safety test module and the aging test module are sequentially arranged at the upper end of the first conveying mechanism.
[0007] According to the device for distinguishing good products and defective products automatically provided by the utility model, the grounding test module comprises a first code scanning gun and a grounding tester, and the first code scanning gun is electrically connected with the grounding tester.
[0008] According to the device for distinguishing good products and defective products automatically provided by the utility model, the performance test module comprises a second code scanning gun and a performance tester, and the second code scanning gun is electrically connected with the performance tester.
[0009] According to the device for distinguishing good products and defective products automatically provided by the utility model, the performance tester comprises a temperature sensor and / or a power tester.
[0010] According to the equipment for automatically distinguishing good products and bad products, the safety regulation test module comprises a third code scanning gun and a safety regulation tester, and the third code scanning gun is electrically connected with the safety regulation tester.
[0011] According to the equipment for automatically distinguishing good products and bad products, the safety regulation tester comprises one or more of an insulation tester, a voltage resistance tester and a gas leakage tester.
[0012] According to the equipment for automatically distinguishing good products and bad products, the aging test module comprises a fourth code scanning gun and an aging tester, and the fourth code scanning gun is electrically connected with the aging tester.
[0013] According to the equipment for automatically distinguishing good products and bad products, the first conveying mechanism comprises a first variable frequency motor and a first conveying belt, and the first variable frequency motor drives the first conveying belt to move.
[0014] According to the equipment for automatically distinguishing good products and bad products, the second conveying mechanism comprises a second variable frequency motor and a second conveying belt, and the second variable frequency motor drives the second conveying belt to move.
[0015] According to the equipment for automatically distinguishing good products and bad products, the conveying module comprises a lifting mechanism, a third conveying belt and a transmission roller, the lifting mechanism is fixedly arranged at the lower end of the first conveying mechanism, the third conveying belt is arranged at the top end of the lifting mechanism, and the transmission roller is connected with the first conveying mechanism and the second conveying mechanism.
[0016] The above one or more technical solutions in the embodiment of the utility model have at least one of the following technical effects:
[0017] According to the equipment for automatically distinguishing good products and bad products, the conveying module and the switch are electrically connected with the grounding test module, the performance test module, the safety regulation test module and the aging test module respectively, the problem that the bad phenomenon needs to be recorded manually is solved, the conveying module sequentially sends the to-be-detected piece to the grounding test module, the performance test module, the safety regulation test module and the aging test module for detection, the test data obtained is received by the switch and uploaded to the server for analysis, so that the good products and the bad products are automatically distinguished, and the precision and the working efficiency of the equipment are improved.
[0018] Additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0020] Figure 1 is one of the structural schematic diagram of the equipment for automatically distinguishing good products and defective products provided by the present application.
[0021] Figure 2 is the second structural schematic diagram of the equipment for automatically distinguishing good products and defective products provided by the present application.
[0022] Figure 3 is the third structural schematic diagram of the equipment for automatically distinguishing good products and defective products provided by the present application.
[0023] Reference signs:
[0024] 1, switch; 2, transmission module; 21, first transmission mechanism; 22, second transmission mechanism; 23, third transmission belt; 24, transmission roller; 3, ground test module; 4, performance test module; 5, safety test module; 6, aging test module; 7, repair module; 8, server. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme in the present application will be described clearly and completely below. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application. The following embodiments are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0026] In the description of the embodiments of the utility model, it needs to be explained that, the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the embodiments of the utility model and simplifying the description, and does not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the embodiments of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0028] In the embodiments of the utility model, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0029] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.
[0030] Figure 1 It is one of the structural schematic diagrams of the equipment for automatically distinguishing good and bad products provided by the utility model.Figure 2 It is the second structure schematic view of the equipment for automatically distinguishing good products from bad products provided by the utility model. Figure 3 It is the third structure schematic view of the equipment for automatically distinguishing good products from bad products provided by the utility model.
[0031] The utility model provides a kind of equipment for automatically distinguishing good products from bad products, as shown in Figures 1 to 3 The equipment for automatically distinguishing good products and bad products includes: switch 1, conveying module 2, ground test module 3, performance test module 4, safety test module 5, aging test module 6 and repair module 7;
[0032] The switch 1 is electrically connected with the ground test module 3, the performance test module 4, the safety test module 5 and the aging test module 6 respectively;
[0033] The conveying module 2 includes first conveying mechanism 21 and second conveying mechanism 22, the first conveying mechanism 21 is butt jointed with the second conveying mechanism 22 in parallel, the repair module 7 is arranged at the end of the second conveying mechanism 22, and the ground test module 3, the performance test module 4, the safety test module 5 and the aging test module 6 are sequentially arranged at the upper end of the first conveying mechanism 21.
[0034] In the embodiment, by setting conveying module 2 and the switch 1 electrically connected with the ground test module 3, the performance test module 4, the safety test module 5 and the aging test module 6 respectively, the problem that bad phenomenon needs manual recording is solved, the conveying module 2 sequentially sends the to-be-detected piece to the ground test module 3, the performance test module 4, the safety test module 5 and the aging test module 6 for detection, the test data obtained is received by the switch 1 and uploaded to the server 8 for analysis, so that good products and bad products are automatically distinguished, and the precision and working efficiency of the equipment are improved.
[0035] According to the equipment for automatically distinguishing good products from bad products provided by the utility model, the ground test module 3 includes first code scanning gun and ground tester, and the first code scanning gun is electrically connected with the ground tester.
[0036] In the embodiment, by setting first code scanning gun electrically connected with the ground tester, the test result of the ground tester is bound with the bar code number on the to-be-detected piece, and the test result of the ground tester is uploaded to the server 8 for analysis by the switch 1.
[0037] According to the equipment for automatically distinguishing good products from bad products provided by the utility model, the performance test module 4 includes second code scanning gun and performance tester, and the second code scanning gun is electrically connected with the performance tester.
[0038] In the embodiment, the second code scanning gun is electrically connected with the performance tester, so as to bind the test result of the performance tester with the bar code number on the to-be-detected piece, and the test result of the performance tester is uploaded to the server 8 through the switch 1 for analysis.
[0039] According to some preferred embodiments of the utility model, the upper end of the first conveying mechanism 21 is provided with three groups of second code scanning guns and performance testers, which can realize simultaneous detection of three to-be-detected pieces at the same time and improve work efficiency.
[0040] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, the performance tester comprises a temperature sensor and / or a power tester.
[0041] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, the safety regulation test module 5 comprises a third code scanning gun and a safety regulation tester, and the third code scanning gun is electrically connected with the safety regulation tester.
[0042] In the embodiment, the third code scanning gun is electrically connected with the safety regulation tester, so as to bind the test result of the safety regulation tester with the bar code number on the to-be-detected piece, and the test result of the safety regulation tester is uploaded to the server 8 through the switch 1 for analysis.
[0043] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, the safety regulation tester comprises one or more of an insulation tester, a voltage withstand tester and a gas leakage tester.
[0044] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, the aging test module 6 comprises a fourth code scanning gun and an aging tester, and the fourth code scanning gun is electrically connected with the aging tester.
[0045] In the embodiment, the fourth code scanning gun is electrically connected with the aging tester, so as to bind the test result of the aging tester with the bar code number on the to-be-detected piece, and the test result of the aging tester is uploaded to the server 8 through the switch 1 for analysis.
[0046] According to some preferred embodiments of the utility model, the upper end of the first conveying mechanism 21 is provided with four groups of fourth code scanning guns and aging testers, which can realize simultaneous detection of four to-be-detected pieces at the same time and improve work efficiency.
[0047] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, Figure 2 and Figure 3As shown, the first conveying mechanism 21 comprises a first variable frequency motor and a first conveying belt, and the first variable frequency motor drives the first conveying belt to move.
[0048] In the embodiment, by setting the first variable frequency motor and the first conveying belt, the first variable frequency motor controls the speed and start-stop of the first conveying belt according to the positions of the ground test module 3, the performance test module 4, the safety test module 5 and the aging test module 6, so as to realize automatic detection of the to-be-detected piece.
[0049] According to some preferred embodiments of the utility model, the first conveying mechanism comprises three first conveying belts, and the three first conveying belts are arranged in an "n" type, so as to save space and improve work efficiency.
[0050] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, the second conveying mechanism 22 comprises a second variable frequency motor and a second conveying belt, and the second variable frequency motor drives the second conveying belt to move.
[0051] In the embodiment, by setting the second variable frequency motor and the second conveying belt, the defective product obtained through detection is transported to the repair module 7.
[0052] According to the equipment for automatically distinguishing good products from defective products provided by the utility model, as shown in Figure 3 As shown, the conveying module 2 comprises a lifting mechanism, a third conveying belt 23 and a transmission roller 24, the lifting mechanism is fixedly arranged at the lower end of the first conveying mechanism 21, the third conveying belt 23 is arranged at the top end of the lifting mechanism, and the transmission roller is connected with the first conveying mechanism 21 and the second conveying mechanism 22.
[0053] In the embodiment, by setting the lifting mechanism, the third conveying belt 23 and the transmission roller 24, the defective product at the upper end of the first conveying mechanism 21 is transferred to the upper end of the second conveying mechanism 22, and then is sent to the repair module 7.
[0054] According to some preferred embodiments of the utility model, the lifting mechanism comprises one of a plunger cylinder and a lifting lead screw.
[0055] According to some embodiments of the utility model, after the bar code number is pasted on the to-be-detected piece, the to-be-detected piece is placed on the first conveying belt, after the to-be-detected piece is moved to the lower end of the first code scanning gun by the first variable frequency motor and the number of the to-be-detected piece is obtained, the test result obtained by the grounding tester is transmitted to the server 8 corresponding to the number of the to-be-detected piece, after the to-be-detected piece is moved to the lower end of the second code scanning gun by the first variable frequency motor again and the number of the to-be-detected piece is obtained, the test data obtained by the temperature sensor and the power tester in turn are transmitted to the server 8 corresponding to the number of the to-be-detected piece, after the to-be-detected piece is moved to the lower end of the third code scanning gun by the first variable frequency motor again and the number of the to-be-detected piece is obtained, the test data obtained by the insulation tester, the voltage withstand tester and the gas leakage tester in turn are transmitted to the server 8 corresponding to the number of the to-be-detected piece, after the to-be-detected piece is moved to the lower end of the third code scanning gun by the first variable frequency motor again and the number of the to-be-detected piece is obtained, the test data obtained by the aging tester is transmitted to the server 8 corresponding to the number of the to-be-detected piece, so that the detection of one to-be-detected piece is completed, whether the to-be-detected piece is a defective product is obtained by the server 8 through analysis, and the test data is transmitted to the database for archiving, if the to-be-detected piece is a good product, the first conveying mechanism 21 continues to work, and the good product is conveyed to the next process, if the to-be-detected piece is a defective product, after the third conveying belt 23 is parallelly connected to the transmission roller 24 by the lifting mechanism, the third conveying belt 23 works to convey the defective product to the upper end of the second conveying belt through the transmission roller 24, the second conveying belt conveys the defective product to the repair module 7 for repair, and the worker at the repair module 7 only needs to scan the bar code number to identify the defective product test data, and then the defect position is obtained, so that the work efficiency is improved.
[0056] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A device for automatically distinguishing good products from defective products, characterized in that: include: Switches, transmission modules, grounding test modules, performance test modules, safety test modules, aging test modules and repair modules; The switch is electrically connected to the grounding test module, the performance test module, the safety test module and the aging test module respectively; The conveying module includes a first conveying mechanism and a second conveying mechanism, the first conveying mechanism is parallel to the second conveying mechanism, the rework module is arranged at the end of the second conveying mechanism, and the grounding test module, the performance test module, the safety test module and the aging test module are arranged in sequence at the upper end of the first conveying mechanism.
2. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The grounding test module includes a first barcode scanner and a grounding tester, and the first barcode scanner is electrically connected to the grounding tester.
3. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The performance testing module includes a second barcode scanning gun and a performance tester, and the second barcode scanning gun is electrically connected to the performance tester.
4. The device for automatically distinguishing good products from defective products according to claim 3, characterized in that: The performance tester includes a temperature sensor and / or a power tester.
5. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The safety test module includes a third barcode scanner and a safety tester, and the third barcode scanner is electrically connected to the safety tester.
6. The device for automatically distinguishing good products from defective products according to claim 5, characterized in that: The safety tester includes one or more of an insulation tester, a withstand voltage tester and a gas leakage tester.
7. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The aging test module includes a fourth barcode scanning gun and an aging tester, and the fourth barcode scanning gun is electrically connected to the aging tester.
8. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The first conveying mechanism includes a first variable frequency motor and a first conveyor belt, and the first variable frequency motor drives the first conveyor belt to move.
9. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The second conveying mechanism includes a second variable frequency motor and a second conveyor belt, and the second variable frequency motor drives the second conveyor belt to move.
10. The device for automatically distinguishing good products from defective products according to claim 1, characterized in that: The conveying module includes a lifting mechanism, a third conveyor belt and a transmission roller. The lifting mechanism is fixedly arranged at the lower end of the first conveying mechanism, the third conveyor belt is arranged at the top end of the lifting mechanism, and the transmission roller connects the first conveying mechanism and the second conveying mechanism.