Die steel deformation correction device with good stability
By introducing bidirectional reciprocating lead screws and limiting plates into the mold steel straightening device, and combining them with the linkage of forward and reverse motors and ratchet pawls, precise positioning and distance adjustment of the mold steel can be achieved, solving the instability problem in the mold steel straightening process and improving the stability and reliability of the straightening process.
Patent Information
- Application Number
- CN202422542683.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing mold steel correction device lacks a limiting and adjustment mechanism, resulting in an unstable correction process, which may cause the mold steel to move or deform, affecting the correction effect.
By employing a first bidirectional reciprocating lead screw, a second bidirectional reciprocating lead screw, and a limiting plate, combined with a forward and reverse motor and a ratchet and pawl linkage mechanism, precise positioning and distance adjustment of the mold steel are achieved, ensuring the stability of the calibration process.
By precisely adjusting the limits and distances, the stability and reliability of mold steel correction are improved, ensuring the accuracy of the correction results and the convenience of operation.
Smart Images

Figure CN223440745U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to die steel deformation correction technical field, and specifically is a die steel deformation correction device with good stability. BACKGROUND
[0002] Die steel deformation correction refers to the deformation of die steel caused by material processing or heat treatment during die manufacturing, which needs to be restored to the design size and shape of die steel through a series of correction processes and methods to ensure the precision and performance of the die. Common correction methods include post-heat treatment cutting, electric spark machining, cold bending correction, etc. The specific selection depends on the type and degree of deformation and the specific requirements of the die.
[0003] For example, the die steel deformation correction device disclosed in the announcement No. CN212042088U includes a workbench, a fixed clamping plate fixed on the workbench, and an electric push rod fixed on the workbench. The front end of the electric push rod is slidably provided with a movable clamping plate. A screw rod seat is fixed on the electric push rod. The utility model is provided with a turntable, which facilitates the rotation of the driving gear. When the driving gear rotates, it can drive the driven gear to rotate. The rotation of the driven gear drives the screw rod to slide, thereby extruding the deformed die steel and correcting it. The rear end of the screw rod is fixed with a driven gear. The electric push rod is rotatably installed with a driving gear. The driving gear and the driven gear are meshed and connected. The diameter of the driving gear is smaller than that of the driven gear, making it more convenient to control the sliding distance of the movable clamping plate relative to the front end of the screw rod, and the accuracy is higher. When the width of the die steel changes, the position of the movable clamping plate on the screw rod can be adjusted more accurately and conveniently.
[0004] However, this patent only limits the movement trajectory of the movable clamping plate when extruding and correcting the die steel, and does not have a limiting and adjusting mechanism for the die steel. Without proper limiting and adjusting mechanisms during the correction process, the die steel may move or deform during the correction process, resulting in unsatisfactory correction results or even new deformation, greatly reducing the stability and reliability of the operation. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a die steel deformation correction device with good stability to solve the problem of being unable to adjust and limit the die steel in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] The utility model provides a mould steel deformation correction device with good stability, which comprises a base, two support plates are symmetrically arranged on the top of the base, the bottom of each of the two support plates is fixedly connected with the base through an electric push rod, a connecting frame is fixedly installed at the middle of the base, two pressure rollers for correcting the mould steel are arranged below the connecting frame, connecting bearings are fixedly connected to the two ends of the pressure rollers, the connecting bearings are arranged in the interiors of mounting plates, the side of each mounting plate away from the pressure roller is slidably connected with the inner walls of the two sides of the connecting frame through an adjusting assembly, and the adjusting assembly comprises a first bidirectional reciprocating screw rod rotatably arranged in the interiors of the two sides of the connecting frame.
[0008] On the basis of the above technical scheme, the utility model further provides the following optional technical schemes.
[0009] In an optional scheme, the adjusting assembly further comprises sliding blocks threadedly connected to the outer surfaces of the first bidirectional reciprocating screw rods, and the sliding blocks are fixedly connected to the sides of the mounting plates away from the pressure rollers.
[0010] In an optional scheme, the linkage mechanism is provided in two groups and arranged on the horizontally arranged rotating rods and the vertically arranged rotating rods respectively, and the linkage mechanism comprises a ratchet wheel fixedly connected to the top of the first bidirectional reciprocating screw rod.
[0011] In an optional scheme, the outer surface of the rotating rod is provided with pawls, the pawls are provided in a plurality of numbers, and the shapes of the pawls are adapted to the ratchet wheel.
[0012] In an optional scheme, a longitudinal bevel gear is fixedly installed at the top of the vertically arranged rotating rod, a horizontal bevel gear is meshingly arranged on the outer surface of the longitudinal bevel gear, a rotating rod is also installed in the interior of the horizontal bevel gear, a reversible motor is fixedly connected to one end of the rotating rod through the connecting frame, and a limiting mechanism is arranged on the side of the horizontally arranged rotating rod away from the reversible motor.
[0013] In an optional scheme, the limiting mechanism comprises a second bidirectional reciprocating screw rod fixedly connected with the horizontally arranged rotating rod, two symmetrically arranged moving blocks are threadedly connected to the outer surface of the second bidirectional reciprocating screw rod, and a limiting plate is fixedly installed at the bottom of each moving block.
[0014] In an optional scheme, annular heating fins are arranged in the interiors of the pressure rollers for heating the mould steel and enhancing the plasticity of the mould steel.
[0015] In an optional scheme, the contact surface of the limiting plate with the mould steel is made of stainless steel.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The utility model discloses a first bidirectional reciprocating screw rod, second bidirectional reciprocating screw rod and limit board etc. device are installed, utilize the counterclockwise rotation of reversing motor to drive the rotation of the rotating lever, to drive the rotation of the first bidirectional reciprocating screw rod, make the sliding block drive the pressure roller relative or opposite direction removal, thereby according to the thickness adjustment pressure roller spacing of die steel, make the correction result more stable and accurate.
[0018] 2. The utility model discloses through the clockwise rotation of reversing motor, can drive the rotation of the second bidirectional reciprocating screw rod, can realize the distance adjustment between the clamping plate, realizes the both sides limit of the die steel of being corrected, through the electric push rod drive support plate and move to the appropriate position can be positioned to the upper and lower of die steel, thereby prevent die steel from deviating, further improve the stability and reliability of correction.
[0019] 3. Through the meshing transmission between the two groups of ratchet pawls, due to the self-locking between the ratchet pawl, make the clockwise rotation of reversing motor drive the clamping plate and limit die steel, the counterclockwise rotation of reversing motor drive the rotation of the second bidirectional reciprocating screw rod make the distance between the pressure roller get the suitable adjustment, convenient operation and save the driving resource. DRAWINGS
[0020] Figure 1 It is the whole structure schematic diagram of the utility model.
[0021] Figure 2 It is the whole sectional structure schematic diagram of the utility model.
[0022] Figure 3 It is the connecting bearing structure schematic diagram of the utility model.
[0023] Figure 4 It is the rotating lever structure schematic diagram of the utility model.
[0024] Figure 5 It is the ratchet structure schematic diagram of the utility model.
[0025] Figure 6 It is the pawl structure schematic diagram of the utility model.
[0026] Drawing mark annotation: 1, base plate, 2, support plate, 3, electric push rod, 4, connecting frame, 5, pressure roller, 6, connecting bearing, 7, mounting plate, 8, adjusting assembly, 801, sliding block, 802, first bidirectional reciprocating screw rod, 803, rotating lever, 9, linkage mechanism, 901, ratchet, 902, pawl, 903, longitudinal bevel gear, 904, transverse bevel gear, 10, limit mechanism, 1001, second bidirectional reciprocating screw rod, 1002, moving block, 1003, limit board, 11, reversing motor. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the utility model will be further described in detail below in combination with the drawings and examples.
[0028] In one embodiment, as shown in Figures 1-6 The utility model discloses a mould steel deformation correction device with good stability, including base 1, the top of base 1 is provided with two support plates 2 symmetrically, support plate 2 is used for supporting the mould steel to be corrected, prevents it from when being corrected and the shift of up and down swing, leads to the unstable correction result, and the bottom of two support plates 2 is fixedly connected with base 1 through electric push rod 3, and the height of the mould steel of different thicknesses can be adjusted through electric push rod 3, avoids the influence of the correction effect due to the uneven thickness of mould steel, enhances the adaptability of device, and the middle of base 1 is fixedly installed with connecting frame 4, and two pressure rollers 5 for correcting mould steel are arranged below connecting frame 4, and the both ends of pressure roller 5 are fixedly connected with connecting bearing 6, and connecting bearing 6 is arranged in the inside of mounting plate 7, and the side, away from pressure roller 5, of mounting plate 7 is slidably connected with the both sides inner wall of connecting frame 4 through adjusting assembly 8, so that the distance between two pressure rollers 5 can be adjusted, so that the thickness of the part to be corrected can be adjusted, to prevent the distance between pressure roller 5 from being too large or too small, so that the correction result is inaccurate or can not be corrected.
[0029] Adjusting assembly 8 includes the sliding block 801 fixedly connected on the side, away from pressure roller 5, of mounting plate 7, and the inside screw thread connection of sliding block 801 has first bidirectional reciprocating screw rod 802, and the inside rotation of first bidirectional reciprocating screw rod 802 is provided with the rotating rod 803, and the rotating rod 803 is connected with first bidirectional reciprocating screw rod 802 through linkage mechanism 9, and linkage mechanism 9 is provided with two groups, is arranged on the rotating rod 803 of horizontal setting and the rotating rod 803 of vertical setting respectively, and linkage mechanism 9 includes the ratchet wheel 901 fixedly connected in the top of first bidirectional reciprocating screw rod 802, and the outer surface of rotating rod 803 is provided with pawl 902, and pawl 902 is provided with a plurality of, and the shape is compatible with ratchet wheel 901, and the top of rotating rod 803 of vertical setting is fixedly installed with longitudinal bevel gear 903, and the outer surface of longitudinal bevel gear 903 is engaged with horizontal bevel gear 904, and the inside of horizontal bevel gear 904 is also installed with rotating rod 803, and one end of rotating rod 803 is fixedly connected with reversible motor 11 and penetrates connecting frame 4, and the positive rotation of starting reversible motor 11 can drive horizontal bevel gear 904 and longitudinal bevel gear 903 to mesh and rotate through the rotating rod 803 of horizontal setting, so as to drive the pawl 902 on the outer surface of rotating rod 803 of vertical setting and ratchet wheel 901 to mesh and drive first bidirectional reciprocating screw rod 802 to rotate, can realize the adjustment of the distance between pressure roller 5, so that the correction is more stable and reliable.
[0030] The limit mechanism 10 is arranged away from one side of the forward and reverse motor 11, the limit mechanism 10 comprises a second bidirectional reciprocating screw rod 1001 fixedly connected with the transversely arranged rotating rod 803, the outer surface of the second bidirectional reciprocating screw rod 1001 is threadedly connected with two symmetrically arranged moving blocks 1002, and the bottom of the moving block 1002 is fixedly installed with a limit plate 1003, the contact surface of the limit plate 1003 with the die steel is made of stainless steel material, so that the pollution and damage of rust or other pollutants to the surface of the die steel can be avoided, the forward and reverse motor 11 can drive the second bidirectional reciprocating screw rod 1001 to rotate when the forward and reverse motor 11 is reversed, so that the distance between the limit plates 1003 is adjusted, so that the die steel to be corrected is clamped and limited, and deviation of the die steel in the correction process is prevented, and the stability of the device is effectively improved.
[0031] The utility model discloses a working principle: when needing to handle the die steel to be corrected, first, start the electric push rod 3 and adjust the die steel to the suitable height, then start the forward and reverse motor 11 and make it rotate towards one direction, because the ratchet wheel 901 and the pawl 902 have self-locking, can only rotate towards one direction, so when the forward and reverse motor 11 rotates clockwise, drives the transversely arranged rotating rod 803 and the pawl 902 installed on the outer surface thereof to rotate, makes the pawl 902 engage with the second bidirectional reciprocating screw rod 1001, thereby drives the limit plate 1003 to clamp and limit the die steel, thereby improving the stability of the device, then makes the forward and reverse motor 11 rotate counterclockwise, at this time, because of the self-locking of the ratchet wheel 901 and the pawl 902, the second bidirectional reciprocating screw rod 1001 stops rotating, the longitudinally arranged rotating rod 803 drives the first bidirectional reciprocating screw rod 802 to rotate through the engagement of the ratchet wheel 901 and the pawl 902, thereby adjusting the distance between the compression rollers 5 to the suitable position, and the die steel can be corrected, convenient operation, and the adaptability of the device is enhanced, and the stability of the device is also improved.
[0032] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A mold steel deformation correction device with good stability, comprising a base (1), two support plates (2) symmetrically arranged on the top of the base (1), the bottoms of the two support plates (2) are fixedly connected to the base (1) through electric push rods (3), a connecting frame (4) is fixedly installed in the middle of the base (1), and two pressure rollers (5) for correcting the mold steel are arranged below the connecting frame (4), characterized in that: The two ends of the pressure roller (5) are fixedly connected with connecting bearings (6), and the connecting bearings (6) are arranged inside the mounting plate (7). The side of the mounting plate (7) away from the pressure roller (5) is slidably connected to the inner walls of both sides of the connecting frame (4) through an adjustment component (8). The adjustment component (8) includes a first bidirectional reciprocating screw (802) rotatably arranged inside both sides of the connecting frame (4), and a rotating rod (803) is rotatably arranged inside the top of the first bidirectional reciprocating screw (802), and the rotating rod (803) is connected to the first bidirectional reciprocating screw (802) through a linkage mechanism (9).
2. The mold steel deformation correction device with good stability according to claim 1 is characterized in that: The adjustment assembly (8) further comprises a sliding block (801) threadedly connected to the outer surface of the first bidirectional reciprocating screw (802), and the sliding block (801) is fixedly connected to a side of the mounting plate (7) away from the pressure roller (5).
3. The mold steel deformation correction device with good stability according to claim 1 is characterized in that: The linkage mechanism (9) is provided in two groups, which are respectively provided on a transversely arranged rotating rod (803) and a longitudinally arranged rotating rod (803). The linkage mechanism (9) comprises a ratchet (901) fixedly connected to the top of the first bidirectional reciprocating screw rod (802).
4. The mold steel deformation correction device with good stability according to claim 1, characterized in that: The outer surface of the rotating rod (803) is provided with a ratchet (902), and there are multiple ratchet pawls (902), and the shape of the ratchet pawls (902) is adapted to the ratchet wheel (901).
5. The mold steel deformation correction device with good stability according to claim 3 is characterized in that: A longitudinal bevel gear (903) is fixedly mounted on the top of the longitudinally arranged rotating rod (803), and a transverse bevel gear (904) is meshedly mounted on the outer surface of the longitudinal bevel gear (903). A rotating rod (803) is also mounted inside the transverse bevel gear (904), and one end of the rotating rod (803) passes through the connecting frame (4) and is fixedly connected to a forward and reverse motor (11). A limiting mechanism (10) is provided on a side of the transversely arranged rotating rod (803) away from the forward and reverse motor (11).
6. The mold steel deformation correction device with good stability according to claim 5, characterized in that: The limiting mechanism (10) comprises a second bidirectional reciprocating screw (1001) fixedly connected to a transversely arranged rotating rod (803), and the outer surface of the second bidirectional reciprocating screw (1001) is threadedly connected to two symmetrically arranged moving blocks (1002), and a limiting plate (1003) is fixedly installed on the bottom of the moving block (1002).
7. The mold steel deformation correction device with good stability according to claim 1, characterized in that: An annular heating plate is provided inside the pressing roller (5) for heating the mold steel to enhance its plasticity.
Citation Information
Patent Citations
Die steel deformation correcting device
CN212042088U