Angle plate stamping feeding mechanism

Through the design of the inverted V-shaped processing channel and the support frame, guide wheels and drive rollers, stable movement and precise positioning of the angle plate are achieved, solving the problems of offset, jamming and low waste handling efficiency in the traditional angle plate stamping and loading process, and improving the processing quality and efficiency.

CN223440850UActive Publication Date: 2025-10-17XUZHOU YIZHONG FORGING EQUIP
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Patent Information

Application Number
CN202422951413.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-17
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

During the traditional corner plate stamping and loading process, there are problems such as the shape of the corner plate not matching, resulting in offset or jamming, high energy consumption and difficulty in precise positioning of single-sided punching, severe friction damage, and low waste processing efficiency.

Method used

An inverted V-shaped processing channel and support frame are designed, and guide wheels and drive rollers are set to achieve synchronous punching on both sides. It is also equipped with limit plates and clamping plates, waste channels, rotary brushes and conveyor belts to ensure stable movement and precise positioning of the angle plates and automatic cleaning of waste.

Benefits of technology

It improves the stability and quality of angle plate processing, reduces energy consumption, ensures precise positioning and waste handling efficiency, and avoids friction damage and waste accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle plate stamping feeding mechanism, which belongs to the technical field of stamping and comprises a feeding frame, a support frame, a driving roller, a guide wheel, a stamping head, a waste channel, a waste conveyor belt and the like, a processing channel matched with an angle plate in shape is arranged in the feeding frame, and the angle plate can stably move in the processing process. In addition, the upper end of the supporting frame extends into the machining channel and is provided with a plurality of guide wheels, so that friction between the angle plate and the supporting frame is reduced, smooth movement of the angle plate is guaranteed, and deviation is prevented. In order to drive the angle plate to move in the machining channel, the mechanism adopts a plurality of driving rollers, and the driving rollers are sequentially arranged in the length direction of the machining channel and are synchronously driven by a motor. The driving rollers are made of soft materials, and annular grooves matched with the angle plates are formed in the middles of the driving rollers so that damage to the angle plates can be reduced, and contact tightness can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stamping technical field, concretely relates to a gusset plate stamping feeding mechanism. BACKGROUND

[0002] In the metal processing industry, V-shaped gusset plate as a common component is widely used in various equipment and structures. However, the traditional gusset plate stamping feeding process has many deficiencies, which limits the production efficiency and quality.

[0003] The traditional feeding mechanism often lacks adaptability to the shape of the gusset plate, which causes the gusset plate to easily deviate or jam during processing, affecting the stability of processing. This not only reduces the processing quality of the gusset plate, but also increases the maintenance cost and production time of the equipment.

[0004] The traditional stamping equipment often uses single-sided punching when driving the gusset plate to move, and then punches the other side after the punching is completed. These driving methods not only have high energy consumption, but also are difficult to achieve stable movement and precise positioning of the gusset plate. In addition, the friction between the driving components and the gusset plate can also cause damage to the gusset plate, further reducing the processing quality. SUMMARY

[0005] In view of the above technical deficiencies, the utility model aims to provide a gusset plate stamping feeding mechanism to realize a stamping feeding mechanism with synchronous punching on both sides.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides a gusset plate stamping feeding mechanism, which comprises:

[0007] A feeding rack is provided, and a processing channel is formed in the inside of the feeding rack. The two ends of the processing channel pass through the two ends of the feeding rack respectively. One end of the processing channel is a feeding port, and the other end is a discharging port. A stamping head for punching is arranged in the inside of the processing channel.

[0008] A supporting frame is arranged at the bottom of the processing channel. The supporting frame is adapted to the shape of the gusset plate. A waste channel is arranged in the inside of the supporting frame.

[0009] The shape of the processing channel is an inverted V shape adapted to the gusset plate. Stamping heads are arranged on both sides of the inside of the feeding rack. The inside of the supporting frame is provided with through holes adapted to the stamping heads. The stamping heads can push the waste into the inside of the waste channel after stamping.

[0010] Preferably, the upper end of the supporting frame extends to the inside of the processing channel. The shape of the upper end of the supporting frame is also an inverted V shape. A plurality of guide wheels are rotatably arranged on both sides of the supporting frame. The plurality of guide wheels on any side are uniformly arranged, and the guide wheels protrude out of the outer surface of the supporting frame.

[0011] Preferably, the upper end of the processing channel is rotatably provided with a plurality of driving rollers arranged in sequence along the length direction of the processing channel, and when the gusset moves in the processing channel, the driving roller at the corresponding position abuts against the gusset.

[0012] Preferably, the driving roller is made of soft material, and the middle part of the driving roller is provided with an annular groove matched with the gusset.

[0013] Preferably, the inside of the processing channel is provided with a limiting plate slidably arranged in the inside of the feeding frame.

[0014] Preferably, one side of the supporting frame located above the positioning plate is provided with an abutting plate, when the gusset moves above the abutting plate, the abutting plate is attached to the gusset, and the through hole is arranged in the inside of the abutting plate.

[0015] Preferably, the inside of the waste channel is rotatably provided with a rotating wheel on one side of the through hole, and the rotating wheel is provided with a brush.

[0016] Preferably, the bottom of the waste channel is provided with a waste conveyor belt.

[0017] The beneficial effects of the utility model lie in:

[0018] By designing the inverted V-shaped processing channel and the supporting frame matched with the shape of the gusset, and setting the guide wheel and the driving roller, the stability of the gusset in the processing process is ensured, the deviation or jamming of the gusset in the moving process is avoided, and the efficiency of feeding is improved.

[0019] By setting the stamping head on both sides in the inside of the feeding frame, and setting the limiting plate and the abutting plate, the precise positioning and supporting of the stamped gusset are realized, the stamping effect of the stamping head is improved, and the processing quality and precision of the gusset are ensured.

[0020] By designing the waste channel, the rotating wheel brush and the waste conveyor belt, the automatic cleaning and conveying of the waste generated in the stamping process are realized, the accumulation and blockage of the waste are avoided, and the efficiency and neatness of the waste treatment are improved. DRAWINGS

[0021] Figure 1 It is the inside section view of the feeding frame Figure 1 .

[0022] Figure 2 It is the inside section view of the feeding frame Figure 2 .

[0023] Figure 3 It is the section view of A-A direction in Figure 2 .

[0024] Figure 4 is the internal view of the processing channel.

[0025] Figure 5 is a partial view of the support frame of the utility model.

[0026] In the figure: 1, the feeding frame, 2, the driving roller, 3, the limiting plate, 4, the guide wheel, 5, the punching head, 6, the processing channel, 7, the support frame, 71, the abutting plate, 72, the through hole, 8, the waste material channel, 9, the waste material conveyor belt, 10, the runner. DETAILED DESCRIPTION

[0027] The utility model will be described below with specific embodiments, but is not limited to the utility model.

[0028] Example one

[0029] As Figures 1-5 shown in the embodiment, a gusset punching feeding mechanism is provided, which comprises a feeding frame 1 and a support frame 7.

[0030] The inside of the feeding frame 1 is provided with a processing channel 6, the two ends of the processing channel 6 pass through the two ends of the feeding frame 1 respectively, one end of the processing channel 6 is a feeding port, the other end is a discharge port, the inside of the processing channel 6 is provided with a punching head 5 for punching, the processing channel 6 penetrates from one end of the feeding frame 1 to the other end, forming the feeding port and the discharge port. This means that the gusset can enter from the feeding port, come out from the discharge port after processing, and in the inside of the processing channel 6, the punching head 5 for punching the gusset is arranged.

[0031] The support frame 7 is arranged at the bottom of the processing channel 6, the support frame 7 is matched with the shape of the gusset, the inside of the support frame 7 is provided with a waste material channel 8 to ensure that the gusset can be stably placed during processing, the inside of the support frame 7 is designed with a waste material channel 8 for collecting the waste material generated during the punching process.

[0032] Among them, the shape of the processing channel 6 is an inverted V shape matched with the gusset, the inside of the feeding frame 1 is provided with a punching head 5 on both sides of the processing channel 6, the inside of the support frame 7 is provided with a through hole 72 matched with the punching head 5, the punching head 5 can push the waste material into the inside of the waste material channel 8 after punching, the gusset can be punched from both sides at the same time when passing through the processing channel 6, the inside of the support frame 7 is provided with a through hole 72 matched with the punching head 5, which makes the punching head 5 can push the waste material directly into the waste material channel 8 after punching;

[0033] The gusset is sent into the processing channel 6 from the feeding opening. Since the shape of the processing channel 6 matches the gusset, the gusset can stably move along the channel, when the gusset moves to the position of the punching head 5 in the processing channel 6, the punching heads 5 on both sides work at the same time to punch the gusset, and the punching head 5 pushes the waste generated by punching directly into the waste channel 8 through the through hole 72 on the support frame 7. After the punching operation, the gusset continues to move along the processing channel 6 and is finally sent out from the discharge opening.

[0034] Example two

[0035] As shown in the drawings, on the basis of example one, the present embodiment provides a driving mode of the gusset, which is as follows: Figures 1-5

[0036] The upper end of the support frame 7 extends to the inside of the processing channel 6, and the shape of the upper end of the support frame 7 is also inverted V-shaped. A plurality of guide wheels 4 are rotatably installed on both sides of the support frame 7. The plurality of guide wheels 4 on any side are evenly arranged, the guide wheels 4 extend out of the outer surface of the support frame 7, and the stability of the gusset in the processing channel 6 is ensured. The presence of the guide wheels 4 can reduce the friction between the gusset and the support frame 7, so that the gusset moves more smoothly, and also helps to prevent the gusset from deviating or jamming during movement.

[0037] A plurality of driving rollers 2 are rotatably installed at the upper end of the processing channel 6, and the plurality of driving rollers 2 are arranged in sequence along the length direction of the processing channel 6. When the gusset moves in the inside of the processing channel 6, the driving roller 2 at the corresponding position abuts against the gusset. The inside of the feeding frame 1 is fixed with a motor for driving the plurality of driving rollers 2 to rotate. Under the driving of the motor, the plurality of driving rollers 2 rotate synchronously, and the driving roller 2 can actively push the gusset to move in the processing channel 6. The synchronous driving of the motor ensures that all the driving rollers 2 rotate at the same speed, thereby ensuring the stable movement of the gusset during processing.

[0038] The driving roller 2 is made of soft material, and the middle part of the driving roller 2 is provided with an annular groove matched with the gusset. The soft material can reduce the damage to the gusset, and the design of the annular groove further ensures the close contact between the driving roller 2 and the gusset.

[0039] Example three

[0040] As shown in the drawings, on the basis of example one and example two, the present embodiment provides a punching mode, which is as follows: Figures 1-5

[0041] ​​The inside of the processing channel 6 is provided with a limiting plate 3 which is slidably installed in the inside of the feeding frame 1. The limiting plate 3 is slidably installed in the inside of the feeding frame 1 by means of the oil cylinder fixed on the feeding frame 1. The limiting plate 3 can further ensure the positioning accuracy of the angle plate during the processing. The driving mode of the oil cylinder makes the limiting plate 3 can be flexibly adjusted in height according to the needs.

[0042] The supporting frame 7 is provided with a abutting plate 71 on one side of the limiting plate. When the angle plate moves above the abutting plate 71, the abutting plate 71 is attached to the angle plate. The through hole 72 is provided in the inside of the abutting plate 71. The abutting plate 71 can support the angle plate. When the stamping head 5 stamps the angle plate, it is easier to form a hole in the angle plate, which improves the stamping effect of the stamping head 5.

[0043] The inside of the waste channel 8 is provided with a rotating wheel 10 on one side of the through hole 72. The rotating wheel 10 is provided with a brush. When the rotating wheel 10 rotates, the brush can clean the waste left on the stamping head 5, so that the waste can fall off smoothly. The waste on the stamping head 5 can be automatically cleaned, which avoids the blockage and damage of the stamping head 5 by the waste.

[0044] The bottom of the waste channel 8 is provided with a waste conveyor belt 9. The both ends of the waste conveyor belt 9 are provided with rotating rollers. When the rotating rollers rotate, the waste conveyor belt 9 can convey the waste out, which can automatically convey the waste out of the waste channel 8, avoiding the accumulation and blockage of the waste, and improving the efficiency of waste treatment.

[0045] Working principle:

[0046] The angle plate is sent into the processing channel 6 from the feeding port. Since the shape of the processing channel 6 matches the angle plate, and the supporting frame 7 extends to the inside of the processing channel 6 and is provided with a guide wheel 4, the angle plate can stably move along the channel. At the same time, the driving roller 2 rotates synchronously under the drive of the motor, which actively pushes the angle plate to move in the processing channel 6.

[0047] When the angle plate moves to the position of the stamping head 5 in the processing channel 6, the stamping heads 5 on both sides work simultaneously to punch holes in the angle plate. At this time, the limiting plate 3 ensures the positioning accuracy of the angle plate. The abutting plate 71 is attached to the angle plate to provide support for the stamping head 5, which improves the stamping effect.

[0048] The waste produced during the stamping process is pushed into the waste channel 8 by the stamping head 5 through the through hole 72 on the supporting frame 7. The rotating wheel 10 in the inside of the waste channel 8 cleans the waste left on the stamping head 5 when it rotates, ensuring that the waste falls off smoothly. The waste conveyor belt 9 conveys the waste out under the drive of the rotating roller, avoiding the accumulation and blockage of the waste.

[0049] After the stamping operation, the corner plate continues to move along the processing channel 6 and is finally sent out from the discharge port, completing the entire processing process. Finally, it should be noted that the above embodiments are only used to illustrate and not limit the technical solutions of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present application can still be modified or replaced by the same, without departing from the spirit and scope of the present application. Any modification or partial replacement should be covered in the scope of the claims of the present application.

Claims

1. A corner plate stamping feeding mechanism, characterized in that: include: A loading rack (1), wherein a processing channel (6) is provided inside the loading rack (1), and two ends of the processing channel (6) pass through two ends of the loading rack (1), one end of the processing channel (6) is a loading port, and the other end is a discharging port, and a punching head (5) for punching holes is provided inside the processing channel (6); A support frame (7), the support frame (7) is arranged at the bottom of the processing channel (6), the support frame (7) is adapted to the shape of the angle plate, and a waste channel (8) is provided inside the support frame (7); The processing channel (6) is in an inverted V-shape adapted to the angle plate, a punching head (5) is provided on both sides of the processing channel (6) inside the loading rack (1), a through hole (72) adapted to the punching head (5) is provided inside the support rack (7), and the punching head (5) can push the waste into the waste channel (8) after punching.

2. A corner plate stamping and feeding mechanism according to claim 1, characterized in that: The upper end of the support frame (7) extends to the interior of the processing channel (6), and the shape of the upper end of the support frame (7) is also an inverted V shape. A plurality of guide wheels (4) are rotatably mounted on both sides of the support frame (7), and the plurality of guide wheels (4) on any one side are evenly arranged, and the guide wheels (4) extend out of the outer surface of the support frame (7).

3. A corner plate stamping and feeding mechanism according to claim 2, characterized in that: A plurality of driving rollers (2) are rotatably mounted on the upper end of the processing channel (6), and the plurality of driving rollers (2) are sequentially arranged along the length direction of the processing channel (6). When the angle plate moves inside the processing channel (6), the driving rollers (2) at corresponding positions abut against the angle plate.

4. A corner plate stamping and feeding mechanism according to claim 3, characterized in that: The driving roller (2) is made of a soft material, and a ring groove adapted to the angle plate is provided in the middle of the driving roller (2).

5. The angle plate stamping and feeding mechanism according to claim 1, characterized in that: A limit plate (3) is installed inside the processing channel (6), and the limit plate (3) is installed inside the loading rack (1) in an upward and downward sliding manner.

6. The angle plate stamping and feeding mechanism according to claim 1, characterized in that: A pressing plate (71) is provided on one side of the positioning plate on the support frame (7); when the angle plate moves to above the pressing plate (71), the pressing plate (71) is attached to the angle plate, and the through hole (72) is provided inside the pressing plate (71).

7. The angle plate stamping and feeding mechanism according to claim 1, characterized in that: A rotating wheel (10) is rotatably mounted on one side of the through hole (72) inside the waste channel (8), and a brush is provided on the rotating wheel (10).

8. The angle plate stamping and feeding mechanism according to claim 1, characterized in that: A waste conveyor belt (9) is provided at the bottom of the waste channel (8).