Hot press molding device for covering aluminum foil of motor cover of new energy automobile
By introducing ventilation cavities and heat dissipation fins into the hot-pressing forming device for covering the aluminum foil on the automobile motor cover to accelerate cooling, and using hydraulic devices and rubber pads to achieve rapid replacement of fixed molds, the problems of slow material removal and inconvenient clamping of finished products are solved, thereby improving production efficiency and operational convenience.
Patent Information
- Application Number
- CN202422925090.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the prior art, the hot pressing forming device for covering the automobile motor cover with aluminum foil is not fast enough in removing the finished product and the clamping mechanism is inconvenient to adjust, which affects production efficiency and operational convenience.
The ventilation cavity and heat dissipation fins are used to accelerate the cooling of the fixed mold, the hydraulic telescopic device and rubber pad are used to realize the convenient replacement of the fixed mold, and the damper and support spring are combined to provide buffer protection.
The finished product taking speed is improved, the adaptability and convenience of the clamping mechanism are enhanced, and the service life of the hot pressing table is extended.
Smart Images

Figure CN223440863U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile parts production, specifically to a new energy automobile motor cover covers aluminum foil hot press forming device. BACKGROUND
[0002] The automobile motor cover covers aluminum foil hot press forming device is a process equipment specially used for automobile motor cover manufacturing, which is mainly used for processing aluminum foil materials into parts meeting the shape and size requirements of automobile motor covers through hot press forming. During use, the aluminum foil material is placed in the forming cavity of the forming die and heated by the heating system. During the heating process, the control system monitors the temperature of the aluminum foil material in real time and adjusts it according to the preset temperature curve to ensure that the aluminum foil material is uniformly heated and reaches a thermoplastic state. When the aluminum foil material reaches the thermoplastic state, the pressure system starts to work and applies pressure to the aluminum foil material, which adheres to the forming cavity of the forming die to form the required shape.
[0003] For example, the Chinese patent "A new energy automobile motor cover covers aluminum foil hot press forming method and device" with the announcement number CN117863565A includes a bracket, an upper profiling bracket arranged on the bracket, a pre-pressing forming surface matched with the profile shape of the position needing to be covered with aluminum foil arranged on the upper surface of the upper profiling bracket, left and right profiling surfaces matched with the left and right inner surfaces of the upper part of the new energy automobile motor cover arranged on the left and right surfaces of the upper profiling bracket, and a cooling water pipe arranged in the upper profiling bracket; a lower profiling bracket arranged on the bracket below the upper profiling bracket, a lower profiling surface matched with the inner surface of the lower part of the new energy automobile motor cover arranged on the lower profiling bracket; a motor cover fixing mechanism arranged on the bracket for pressing the new energy automobile motor cover on the upper and lower profiling brackets; and a pre-pressing driving mechanism arranged on the bracket and connected with the hot press die head at the output end for driving the hot press die head to pre-press the aluminum foil.
[0004] Although the above-mentioned prior art can realize the hot press forming of aluminum foil, in actual use, on the one hand, the finished product is not taken out quickly enough, usually after the hot press of the aluminum foil is completed, the finished product is taken out from the forming cavity after the fixed mold is naturally cooled, which affects the production efficiency of the finished product, on the other hand, the clamping mechanism is not convenient to adjust, usually different finished products are needed for different vehicle models, which leads to the need to replace different fixed molds and movable molds, and the overall fixing structure of the fixed mold needs to be disassembled and assembled during the replacement of the fixed mold, thereby increasing the workload of the operators, therefore it does not meet the existing needs, for this we put forward a new energy automobile motor cover covers aluminum foil hot press forming device. UTILITY MODEL CONTENTS
[0005] The utility model discloses a new energy automobile motor cover covers aluminum foil hot press forming device to solve the problem of not enough quick of finished product's taking and not enough convenient of clamping mechanism adjustment in the background art.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a new energy automobile motor cover covers aluminum foil hot press forming device, including frame, the frame is provided with two, the upper end height of frame is provided with operation table, the top of operation table middle position is provided with hot press station, the inside of hot press station is provided with a plurality of air holes, and the air hole is through -type structure, and the air hole is equidistance distribution, a plurality of radiating fins are fixedly arranged at the lower end between the air holes of hot press station, and the radiating fins are equidistance distribution.
[0007] Preferably, a ventilation cavity is arranged at the central position in the operation table, the ventilation cavity is a through structure, a cross-shaped fixing frame is arranged in the ventilation cavity, a drive motor is arranged in the cross-shaped fixing frame, and a fan blade is fixedly arranged on the output shaft of the drive motor.
[0008] Preferably, four fixing bases are arranged at the upper end of the hot press station outside the air holes, the fixing bases are annularly and equidistantly distributed, a second hydraulic telescopic device is fixedly arranged on the side of the fixing base close to the outside of the hot press station, and the telescopic end of the second hydraulic telescopic device extends to the other side of the fixing base.
[0009] Preferably, a rubber pad is fixedly arranged on one side of the telescopic end of the second hydraulic telescopic device, and a fixed mold is arranged at the central position of the upper end of the hot press station, and the rubber pad is in contact with the outer wall of the fixed mold.
[0010] Preferably, seven heating wires are fixedly arranged in the fixed mold, and the heating wires are equidistantly distributed.
[0011] Preferably, dampers are fixedly arranged at the four corner positions of the lower end of the hot press station, the lower end of the damper is fixedly connected with the operation table, and a supporting spring is fixedly arranged between the telescopic end and the fixed end of the damper.
[0012] Preferably, first hydraulic telescopic devices are fixedly arranged at the four corner positions of the upper end of the operation table, an installation plate is fixedly arranged at the upper end of the telescopic end of the first hydraulic telescopic device, four connecting rods are fixedly arranged at the lower end of the installation plate, the connecting rods are equidistantly distributed, a movable mold is arranged at the lower end of the connecting rod, the connecting rod and the movable mold are fixedly connected through bolts, and the movable mold corresponds to the fixed mold in position.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model can accelerate the dissipation of heat on the fixed mold through the ventilation cavity and the heat dissipation fins. When the hot pressing is completed, the drive motor is turned on, and the output shaft of the drive motor drives the fan blades to rotate. At this time, the air near the fan blades forms a negative pressure and drives the outside air to enter the ventilation cavity at an accelerated speed. The generated airflow is blown toward the lower end of the hot pressing table under the action of the fan blades. Usually in the hot pressing project, the fixed mold and the hot pressing table are both made of metal. At this time, the heat on the fixed mold is transferred to the hot pressing table, and the heat on the hot pressing table is transferred to the metal heat dissipation fins. At the same time, the air flow blows into the heat dissipation fins and air holes, so that the heat on the hot pressing table is quickly dissipated, and the cooling rate of the fixed mold is accelerated, thereby improving the efficiency of aluminum foil hot pressing.
[0015] 2. The utility model can clamp and fix fixed molds of different sizes and shapes through the second hydraulic telescopic device and the rubber pad. When the fixed mold is replaced, the second hydraulic telescopic device is turned on, so that the telescopic end of the second hydraulic telescopic device is contracted and drives the rubber pad to move until the rubber pad is separated from the outer wall of the fixed mold. At this time, the old fixed mold is taken out from the hot pressing table, and the new fixed mold is placed in the center position of the hot pressing table. At this time, the second hydraulic telescopic device is synchronously turned on, so that the telescopic end of the second hydraulic telescopic device is extended and drives the rubber pad close to the outer wall of the new fixed mold until the rubber pad contacts the outer wall of the fixed mold and causes extrusion, completing the replacement of the fixed mold, thereby improving the adaptability of the clamping mechanism to fixed molds of different sizes.
[0016] 3. The utility model can provide a buffer for the hot pressing table through the damper and the support spring. When the hot pressing operation is performed, the aluminum foil has been placed in the forming cavity of the fixed mold. At this time, the first hydraulic telescopic device is turned on to make the telescopic end of the first hydraulic telescopic device contract and drive the mounting plate and the movable mold to move downward together until the movable mold enters the forming cavity of the fixed mold and squeezes the aluminum foil. At this time, the movable mold continues to move downward until the movable mold squeezes the fixed mold. At this time, the damper and the support spring at the lower end of the hot pressing table are deformed after being squeezed. The squeezing on the hot pressing table is absorbed by the deformation of the damper and the support spring, thereby avoiding the hot pressing table from directly contacting the operating table and causing damage, thereby extending the service life of the hot pressing table. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of the internal structure of the utility model;
[0018] Figure 2 This is a side view of the internal structure of the utility model;
[0019] Figure 3 This is a three-dimensional diagram of the clamping mechanism of the present utility model;
[0020] Figure 4 For the utility model Figure 2 A partial enlarged view of area A in the middle.
[0021] In the figure: 1, rack; 2, operating table; 3, first hydraulic telescopic device; 4, mounting plate; 5, connecting rod; 6, moving die; 7, ventilation cavity; 8, cross-shaped fixing frame; 9, driving motor; 10, fan blade; 11, damper; 12, supporting spring; 13, hot pressing table; 14, fixed seat; 15, second hydraulic telescopic device; 16, rubber pad; 17, fixed die; 18, heating wire; 19, air hole; 20, heat dissipation fin. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0023] Please refer to Figures 1-4 The utility model provides an embodiment: a new energy automobile motor cover covers aluminum foil hot press forming device, including rack 1, rack 1 is provided with two, the upper end height of rack 1 is provided with operating table 2, the upper of operating table 2 intermediate position is provided with hot pressing table 13, the inside of hot pressing table 13 is provided with a plurality of air holes 19, air hole 19 is through -type structure, and air hole 19 is equidistant distribution, and the lower end of hot pressing table 13 between air hole 19 is fixedly provided with a plurality of heat dissipation fins 20, and heat dissipation fin 20 is equidistant distribution, and the central position of operating table 2 inside is provided with ventilation cavity 7, and ventilation cavity 7 is through -type structure, and the inside of ventilation cavity 7 is provided with cross-shaped fixing frame 8, and the inside of cross-shaped fixing frame 8 is provided with driving motor 9, and the outside of driving motor 9 output shaft is fixedly provided with fan blade 10.
[0024] When hot pressing is completed, the driving motor 9 is started at this time, the output shaft of the driving motor 9 drives the fan blade 10 to rotate, the air near the fan blade 10 forms a negative pressure and drives the external air to accelerate into the inside of the ventilation cavity 7, the airflow generated under the action of the fan blade 10 blows to the lower end of the hot pressing table 13, the heat on the fixed die 17 is transferred to the hot pressing table 13 at this time, the heat on the hot pressing table 13 is transferred to the metal heat dissipation fin 20, and the airflow blows to the heat dissipation fin 20 and the air hole 19, so that the heat on the hot pressing table 13 is quickly dissipated.
[0025] Please refer to Figure 1 、 Figure 2 and Figure 3, the four fixed seats 14 are annularly and equidistantly distributed, the second hydraulic telescopic devices 15 are fixedly arranged on one side of the hot pressing table 13, the telescopic ends of the second hydraulic telescopic devices 15 extend to the other side of the fixed seats 14, the rubber pads 16 are fixedly arranged on one side of the telescopic ends of the second hydraulic telescopic devices 15, the fixed dies 17 are arranged at the center of the upper end of the hot pressing table 13, the rubber pads 16 are in contact with the outer walls of the fixed dies 17, the positions of the rubber pads 16 can be flexibly adjusted through the second hydraulic telescopic devices 15, and the four second hydraulic telescopic devices 15 are independent of each other and can be adjusted independently, so that the second hydraulic telescopic devices 15 can clamp and fix fixed dies 17 of different sizes and shapes, and the adaptability of the clamping mechanism to different fixed dies 17 is improved.
[0026] Please refer to Figure 1 and Figure 2 , the inside of the fixed die 17 is fixedly provided with seven heating wires 18, the heating wires 18 are equidistantly distributed, the dampers 11 are fixedly arranged at the positions of the four corners of the lower end of the hot pressing table 13, the lower ends of the dampers 11 are fixedly connected with the operation table 2, the support springs 12 are fixedly arranged between the telescopic ends and the fixed ends of the dampers 11, the first hydraulic telescopic devices 3 are fixedly arranged at the positions of the four corners of the upper end of the operation table 2, the mounting plates 4 are fixedly arranged at the upper ends of the telescopic ends of the first hydraulic telescopic devices 3, the four connecting rods 5 are fixedly arranged at the lower end of the mounting plate 4, the connecting rods 5 are equidistantly distributed, the movable dies 6 are arranged at the lower ends of the connecting rods 5, the connecting rods 5 and the movable dies 6 are fixedly connected through bolts, and the movable dies 6 correspond to the fixed dies 17 in position, and the dampers 11 and the support springs 12 are extruded after the hot pressing table 13 is extruded, the extrusion of the hot pressing table 13 is absorbed through the deformation of the dampers 11 and the support springs 12, so as to provide buffering for the hot pressing table 13.
[0027] Working principle: when the fixed die 17 is replaced, the second hydraulic telescopic devices 15 are started, the telescopic ends of the second hydraulic telescopic devices 15 are retracted, and the rubber pads 16 are moved until the rubber pads 16 are separated from the outer wall of the fixed die 17, then the old fixed die 17 is taken out from the hot pressing table 13, and then the new fixed die 17 is placed at the center position of the hot pressing table 13, at this time, the second hydraulic telescopic devices 15 are started synchronously, the telescopic ends of the second hydraulic telescopic devices 15 are extended, and the rubber pads 16 are driven to approach the outer wall of the new fixed die 17 until the rubber pads 16 are in contact with the outer wall of the fixed die 17 and are extruded, when the hot pressing operation is performed, the movable die 6 will extrude the fixed die 17, at this time, the dampers 11 and the support springs 12 at the lower end of the hot pressing table 13 are deformed after being extruded, and the extrusion on the hot pressing table 13 is absorbed through the deformation of the dampers 11 and the support springs 12.
[0028] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A device for hot pressing and forming an aluminum foil covering a motor cover of a new energy vehicle, comprising a frame (1), two frames (1) are provided, and characterized in that: An operating table (2) is provided at the upper height of the frame (1), a hot pressing table (13) is provided above the middle position of the operating table (2), a plurality of air holes (19) are provided inside the hot pressing table (13), the air holes (19) are of a through-type structure, and the air holes (19) are equidistantly distributed, and a plurality of heat dissipation fins (20) are fixedly provided at the lower end of the hot pressing table (13) located between the air holes (19), and the heat dissipation fins (20) are equidistantly distributed.
2. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 1, characterized in that: A ventilation cavity (7) is provided at the center of the operating table (2), and the ventilation cavity (7) is a through-type structure. A cross-shaped fixing frame (8) is provided inside the ventilation cavity (7), and a driving motor (9) is provided inside the cross-shaped fixing frame (8). A fan blade (10) is fixedly provided on the outside of the output shaft of the driving motor (9).
3. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 2, characterized in that: Four fixing seats (14) are provided at the upper end of the hot pressing platform (13) outside the air hole (19), and the fixing seats (14) are distributed in a circular shape and at equal intervals. A second hydraulic telescopic device (15) is fixedly provided on one side of the fixing seat (14) close to the outside of the hot pressing platform (13), and the telescopic end of the second hydraulic telescopic device (15) extends to the other side of the fixing seat (14).
4. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 3, characterized in that: A rubber pad (16) is fixedly provided on one side of the telescopic end of the second hydraulic telescopic device (15), and a fixed mold (17) is provided at the center position of the upper end of the hot pressing platform (13), and the rubber pad (16) is in contact with the outer wall of the fixed mold (17).
5. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 4, characterized in that: Seven heating wires (18) are fixedly arranged inside the fixed mold (17), and the heating wires (18) are distributed at equal intervals.
6. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 5, characterized in that: Dampers (11) are fixedly provided at the four corners of the lower end of the hot pressing platform (13), the lower end of the damper (11) is fixedly connected to the operating platform (2), and a support spring (12) is fixedly provided between the telescopic end and the fixed end of the damper (11).
7. The device for hot pressing and forming aluminum foil for covering the motor cover of a new energy vehicle according to claim 6, characterized in that: A first hydraulic telescopic device (3) is fixedly provided at each of the four corners of the upper end of the operating table (2); a mounting plate (4) is fixedly provided at the upper end of the telescopic end of the first hydraulic telescopic device (3); four connecting rods (5) are fixedly provided at the lower end of the mounting plate (4); the connecting rods (5) are equidistantly distributed; a movable mold (6) is provided at the lower end of the connecting rods (5); the connecting rods (5) and the movable mold (6) are fixed by bolts, and the movable mold (6) corresponds to the fixed mold (17) in position.
Citation Information
Patent Citations
Hot press molding method and device for covering aluminum foil on motor cover of new energy automobile
CN117863565A