Laser engraving and detecting integrated device for automobile silencer shell

Abstract

The utility model discloses an automobile silencer shell laser engraving and detecting integrated device which comprises a device platform, two supports are oppositely and fixedly connected to the device platform in a spaced mode, a first clamping detection gauge is connected to the first support, and a second clamping detection gauge is movably connected to the second support. A fixture II for limiting the axial movement of the clamping detection gauge II is arranged between the clamping detection gauge II and the second support; a clamping groove I for allowing the clamping detection gauge II to move within a tolerance range and a clamping groove II for fixing the clamping detection gauge II in the axial direction are formed in the fixture II; the two clamping detection gauges are matched to clamp two ports of the to-be-detected pipe fitting and detect the to-be-detected pipe fitting; four third supports are fixedly connected to the positions, on the two sides of the middle of the first support and the second support, of the device platform, every two of the four third supports are opposite to each other, the opposite faces of the third supports are fixedly connected with peripheral side detection tools, and the peripheral side detection tools make contact with the two sides of the to-be-detected pipe fitting and detect the boundary dimension of the to-be-detected pipe fitting. According to the device, a detection tool and laser engraving are combined into one, and laser engraving and detection are combined in sequence.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of automobile muffler processing, specifically relates to a kind of automobile muffler shell laser marking and detection integrated device. BACKGROUND

[0002] Muffler is a device that prevents sound propagation while allowing airflow, and is an important measure to eliminate aerodynamic noise, and the processing precision of muffler shell as a core component is directly related to the performance and service life of muffler, and after the production of muffler shell, it needs to be detected and laser marked. Through detection, the quality and performance of the muffler shell can be ensured, and rework and replacement caused by quality problems can be reduced, thereby reducing production cost and improving the economic benefit of enterprises.

[0003] In the prior art, the muffler shell is detected and laser marked in two different processes, so it is necessary to configure detection tools and marking tools respectively, which not only requires additional tooling costs, personnel allocation and manual labor hours, but also increases the risk of product wear and tear and deformation during process transfer and placement.

[0004] Therefore, it is necessary to provide an integrated device that can meet the detection requirements and laser marking clamping to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims to provide a kind of automobile muffler shell laser marking and detection integrated device, to solve the above technical problems existing in prior art.

[0006] To achieve the above object, the utility model provides the following scheme: a kind of automobile muffler shell laser marking and detection integrated device, including device platform, the first support and the second support are fixedly connected with interval on the device platform, the first support is connected with clamping detection gauge one, the second support is movably connected with clamping detection gauge two, the clamping detection gauge two and the second support between have the fixture two that the clamping detection gauge two axial movement is limited, the fixture two is equipped with the clamping groove one that allows the clamping detection gauge two to move within the tolerance range, and the clamping groove two that the clamping detection gauge two is fixed dead in axial direction;The clamping detection gauge one and clamping detection gauge two cooperate to form clamping and implement detection from the two ends of the pipe to be detected;Four third supports are fixedly connected on the device platform of the first support and the second support between two sides positions, and the four third supports are opposite to each other, and the opposite side of the third support is fixedly connected with circumferential detection tool, and the circumferential detection tool contacts and detects the external dimension from the two sides of the pipe to be detected.

[0007] The utility model aims at providing a laser marking and detecting integrated device of automobile silencer shell, meets the whole detection requirement of product, through the structural design of trapezoidal groove, meets the position detection of detection end and the position fixation of theory end, guarantees that integrated device can realize two process steps of once mounting, optimizes process and personnel structure problem, reduces tooling cost and production cost, improves production efficiency, and also reduces the risk of bruise injury possibly caused by product transfer.

[0008] Optionally, the clamping detection gauge two is rotatably axially slid in the second support, a detection movable pin is fixedly connected to the shaft two where the clamping detection gauge two is connected with the second support, and the detection movable pin can be clamped into the clamping groove one and the clamping groove two with the rotation of the shaft two.

[0009] Optionally, the clamping groove two is arranged at the bottom of the clamping groove one, and the two form a T-shaped groove.

[0010] Optionally, the fixture two is detachably fixed on the second support on one side of the shaft two.

[0011] Optionally, the clamping detection gauge one is rotatably axially slid in the first support, a fixed pin is fixedly connected to the shaft one where the clamping detection gauge one is connected with the first support, a fixture one is fixedly connected to the first support, and a U-shaped groove allowing the fixed pin to be clamped into is formed in the fixture one.

[0012] Optionally, the circumferential side detection gauge is a contact type displacement sensor which is detachably installed on the inner side of the third support.

[0013] Optionally, operation handles are fixedly connected to the ends of the clamping detection gauge one and the clamping detection gauge two away from each other.

[0014] Optionally, an end part detection gauge is further arranged on the device platform, and the end part detection gauge is used for being vertically inserted into the pipe to be detected to detect the spinning height of the two ends of the pipe.

[0015] Optionally, a port detection gauge one and a port detection gauge two are further inserted into the device platform, and the port detection gauge one and the port detection gauge two are used for detecting the inner diameters of the two pipe openings of the pipe to be detected.

[0016] Optionally, a plug gauge is further inserted into the device platform, and the plug gauge is used for detecting the deflection of the pipe opening end face of the pipe to be detected.

[0017] The utility model discloses the following technical effects:

[0018] The utility model proposes an integrated laser engraving and testing device for automobile muffler shells, which combines the testing fixture and laser engraving tooling into one, and optimizes the structure design to achieve simultaneous laser engraving and inspection, reducing the transfer and placement of products between the two sequences, reducing the probability of appearance collision and deformation of thin-walled products, saving operators and process time, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a front view of an embodiment of the utility model;

[0021] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;

[0022] Figure 3 It is a right side view of an embodiment of the utility model;

[0023] Figure 4 This is a rear view of an embodiment of the present utility model;

[0024] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;

[0025] Figure 6 This is a schematic structural diagram of the T-slot in the second fixture of the embodiment of the present utility model;

[0026] Figure 7 A top view of an embodiment of the present utility model;

[0027] Figure 8 for Figure 7 A partial enlarged view of point C in the middle;

[0028] Figure 9 for Figure 7 A partial enlarged view of point D in the middle;

[0029] Figure 10 This is an axonometric diagram of an embodiment of the present utility model;

[0030] Figure 11 for Figure 10 A partial enlarged view of point E in the middle;

[0031] Figure 12 for Figure 10 A partial enlarged view of point F in the middle;

[0032] Figure 13 This is a front view of the embodiment of the utility model in use;

[0033] Figure 14 This is a top view of an embodiment of the utility model in use;

[0034] Figure 15 This is an axonometric view of an embodiment of the utility model in use.

[0035] In the figure: 1. Installation platform; 2. Operating handle 1; 3. First support; 4. Shaft 1; 5. Clamping and testing gauge 1; 6. Third support; 7. Clamping and testing gauge 2; 8. Shaft 2; 9. Second support; 10. Operating handle 2; 11. Fixed pin; 12. Fixture 1; 13. Testing movable pin; 14. Fixture 2; 15. End gauge; 16. Side gauge; 17. Port gauge 1; 18. Port gauge 2; 19. Feeler gauge; 100. Pipe fitting to be inspected. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] One of the main functions of a vehicle muffler is to reduce exhaust noise to reduce noise pollution to the environment. The muffler should be manufactured according to the approved drawings and technical documents of the prescribed procedures and meet the requirements of the standard. This includes appearance quality, dimensional tolerance and material, etc. to ensure that the muffler can achieve the effect of reducing noise. The performance test items of the muffler include aerodynamic performance test and noise elimination performance test, which ensure that the muffler can effectively reduce noise in actual use and will not cause excessive resistance loss to the airflow. However, the machining precision of the muffler shell directly affects its aerodynamic performance and noise elimination performance. For example, poor welding can cause leakage problems, affecting its air tightness; and the size, shape, whether there is burr, whether there is deformation, etc. of the product will also have a very great influence on the performance and quality of the final product. Therefore, during the production of the muffler, the tool detection of each machined muffler shell needs to be detected and light etching is marked. The production process of the prior art product mainly includes: product machining, tool detection, air tightness detection, laser marking and warehousing, and the tool detection and laser marking are two different processes, and the tool and marking tooling are configured respectively, which not only needs to increase the tooling cost, personnel allocation and manual working hours, but also increases the risk of abrasion and collision deformation of thin-walled products during process transfer taking and placing.

[0038] Therefore, the utility model provides a kind of automobile muffler shell laser marking and detection integrated device, on device structure can meet the detection requirement and can meet laser marking clamping, adjust process layout simultaneously, make laser marking and tool detection complete in sequence, save personnel and working hours, improve production efficiency.

[0039] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0040] Reference Figures 1 to 15As shown, the present invention provides an integrated laser engraving and inspection device for automobile muffler housings, comprising a device platform 1. The device platform 1 serves as the foundation of the entire device and has a bearing platform for supporting other components. A first support 3 and a second support 9 are fixedly connected to the device platform 1 along a first direction. The first support 3 and the second support 9 have the same structure and are arranged opposite to each other, forming a clamping space for placing the pipe 100 to be inspected. A clamping inspection gauge 1 5 is connected to the first support 3. The first support 3 can serve as a fixed end and is fixedly connected to the clamping inspection gauge 1 5. The clamping inspection gauge 1 5 can also be flexibly connected to the first support 3 for adjustment, thereby adapting to the inspection of pipes 100 to be inspected of different specifications, or facilitating the loading of the pipes 100 to be inspected. A clamping inspection gauge 2 7 is flexibly connected to the second support 9. The clamping inspection gauge 1 5 and the clamping inspection gauge 2 7 cooperate to clamp the two ends of the pipe 100 to be inspected and perform inspection. As the movable end, the clamping detection rule 2 7 is axially slidably inserted into the first support 3 through the shaft 2 8, so that the clamping detection rule 2 7 can linearly approach or move away from the clamping detection rule 1 5 along the first direction, and can also rotate circumferentially around its central axis. There is a clamp 2 14 between the clamping detection rule 2 7 and the second support 9 to limit the axial movement of the clamping detection rule 2 7. The clamp 2 14 is provided with a slot 1 that allows the clamping detection rule 2 7 to move within the tolerance range, and a slot 2 that fixes the clamping detection rule 2 7 in the axial direction. Four third supports 6 are fixedly connected to the device platform 1 on both sides of the middle of the first support 3 and the second support 9. The four third supports 6 are opposite to each other in pairs, that is, two groups are arranged along the first direction, and the two third supports 6 in each group are arranged facing each other along the second direction, wherein the second direction is perpendicular to the first direction. A circumferential side inspection fixture 16 is fixedly connected to the opposite side of the third support 6. The circumferential side inspection fixture 16 contacts and detects the external dimensions of the pipe 100 to be inspected from both sides.

[0041] In a specific embodiment, the peripheral inspection fixture 16 is detachably fixed to the third support 6 by bolts, and can be replaced and adjusted in position according to inspection requirements.

[0042] In some optional embodiments, the circumferential inspection fixture 16 is a contact displacement sensor that is detachably mounted on the inner side of the third support 6. The contact displacement sensor senses the shape and position of the object by contacting the surface of the object, thereby measuring the size and position information of the object. It is usually composed of a measuring head and a signal processor. The part of the measuring head that contacts the object is usually composed of a contact and a spring. When the contact contacts the surface of the object, the spring is compressed, and the position and compression of the contact can be measured. The signal processor converts the signal collected by the measuring head into a digital signal, thereby achieving accurate measurement of the circumferential size and position of the pipe 100 to be inspected.

[0043] It should be understood that the circumferential side gauge 16 can be a different type of sensor in a specific embodiment, such as a proximity contact sensor, a pressure line contact sensor, etc., for example, when a proximity contact sensor is used, when an object approaches the sensor, the object will cause the electric field or magnetic field inside the sensor to change. The sensor can detect these changes, thereby determining whether the object is close to the sensor.

[0044] In a specific embodiment, the clamping detection gauge two 7 is rotatably and axially slidably arranged in the second support 9, and a detection movable pin 13 is fixedly connected to the shaft two 8 of the second support 9, which can be clamped into the clamping groove one and the clamping groove two with the rotation of the shaft two 8.

[0045] In some alternative embodiments, the clamping groove two is arranged at the bottom of the clamping groove one, and the two form a T-shaped groove.

[0046] In some alternative embodiments, the clamp two 14 can be detachably fixed on the second support 9 on one side of the shaft two 8.

[0047] It should be understood that in actual application, the clamping groove one and the clamping groove two can be combined into one, designed as a T-shaped structure on the clamp two 14 in the embodiment, as shown in Figure 6 It can also be designed on two clamps respectively, for example, two clamps are arranged on both sides of the shaft two 8, and the clamping groove one and the clamping groove two are arranged on the two clamps respectively.

[0048] In a specific embodiment, the clamping detection gauge one 5 is rotatably and axially slidably arranged in the first support 3, and a fixed pin 11 is fixedly connected to the shaft one 4 of the clamping detection gauge one 5, which is connected to the first support 3. The first support 3 is fixedly connected with a clamp one 12, and the clamp one 12 is provided with a U-shaped groove allowing the fixed pin 11 to be clamped into.

[0049] In a specific embodiment, the clamping detection gauge one 5 and the clamping detection gauge two 7 are respectively fixedly connected with an operating handle at one end away from each other, as shown in Figure 1 The operating handle one 2 is arranged at the distal end of the clamping detection gauge one 5, and the operating handle two 10 is arranged at the distal end of the clamping detection gauge two 7.

[0050] In some alternative embodiments, the device platform 1 is further provided with an end detection gauge 15, which is used for vertically inserting into the pipe to be detected 100 to detect the spinning height of both ends, so as to ensure that the spinning height of both ends of the pipe meets the requirements.

[0051] In some optional embodiments, a plug gauge 19 is also inserted on the device platform 1, which is used to detect the skewness of the pipe end face of the pipe to be detected 100, to ensure that the pipe end face is flat and has no skewness.

[0052] In some optional embodiments, a plug gauge 19 is also inserted on the device platform 1, which is used to detect the skewness of the pipe end face of the pipe to be detected 100, to ensure that the pipe end face is flat and has no skewness.

[0053] Compared with the prior art, the embodiments of the utility model at least have the following beneficial effects:

[0054] 1. Improve production efficiency: by completing laser marking and gauge detection in sequence, personnel and working hours are saved, and production efficiency is improved.

[0055] 2. Reduce costs: reduce tooling costs, personnel allocation, and manual labor hours, as independent tooling and processes are no longer required for gauge detection and laser marking.

[0056] 3. Reduce product damage risk: by reducing the operation during process transfer and placement, the risk of wear and tear and deformation of thin-walled products is reduced.

[0057] 4. Improve detection accuracy: the device can adapt to the detection of different specifications of pipes to be detected 100, and the clamping detection gauge can be adjusted to adapt to different specifications of pipes, improving the flexibility and accuracy of detection.

[0058] 5. Enhance air tightness: through accurate detection, the welding quality can be ensured, and the leakage problem can be reduced, thereby improving the air tightness of the silencer.

[0059] 6. Optimize process layout: by adjusting the process layout, laser marking and gauge detection can be performed simultaneously, further optimizing the production process.

[0060] 7. Improve product quality: through accurate detection of the shape size and position, the appearance quality and dimensional tolerance of the silencer can meet the standard requirements, thereby improving the performance and quality of the final product.

[0061] 8. Flexibility and adjustability: the clamping detection gauge can rotate and axially slide, so that the device can adapt to different shapes and sizes of pipes to be detected 100, increasing the application range of the device.

[0062] 9. Easy to operate and maintain: the operation handle makes operation more convenient, and the detachable side gauge 16 and clamp design make maintenance and replacement of the device more convenient.

[0063] 10. Multifunctionality: the device can not only carry out laser marking, but also can carry out a variety of detections such as end detection tool 15, port detection tool and plug gauge 19, so that one device can complete a variety of detection tasks, and the comprehensiveness and efficiency of detection are improved.

[0064] The routine technical means not described in the utility model are well known to those skilled in the art.

[0065] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0066] The above-described embodiments are only used to describe the preferred modes of the utility model, and do not limit the scope of the utility model, and various deformations and improvements of the technical scheme of the utility model made by those skilled in the art without departing from the design spirit of the utility model should fall within the protection scope determined by the claims of the utility model.

Claims

1. A laser engraving and detection integrated device for automobile muffler housing, characterized in that: The invention comprises a device platform (1), wherein a first support (3) and a second support (9) are fixedly connected to the device platform (1) at intervals and facing each other, the first support (3) is connected to a clamping detection rule (5), the second support (9) is movably connected to a clamping detection rule (7), a clamping fixture (14) for limiting the axial movement of the clamping detection rule (7) is provided between the clamping detection rule (7) and the second support (9), the clamping fixture (14) is provided with a slot (1) for allowing the clamping detection rule (7) to move within a tolerance range, and a clamping fixture (14) for limiting the axial movement of the clamping detection rule (7) is provided on the clamping fixture (14). The clamping groove 2 fixes the clamping detection rule 2 (7); the clamping detection rule 1 (5) and the clamping detection rule 2 (7) cooperate to clamp and detect the pipe to be inspected (100) from two ends; four third supports (6) are fixed on the device platform (1) at the two sides between the first support (3) and the second support (9), and the four third supports (6) are opposite to each other. A circumferential side inspection tool (16) is fixed on the opposite side of the third support (6), and the circumferential side inspection tool (16) contacts the pipe to be inspected (100) from both sides and detects its external dimensions.

2. The integrated laser engraving and detection device for automobile muffler housing according to claim 1 is characterized in that: The clamping detection rule 2 (7) can be rotatably axially slid in the second support (9), and a detection movable pin (13) is fixedly connected to the shaft 2 (8) connecting the clamping detection rule 2 (7) and the second support (9), and the detection movable pin (13) can be clamped into the clamping slot 1 and the clamping slot 2 as the shaft 2 (8) rotates.

3. The integrated laser marking and detection device for automobile muffler housing according to claim 2, characterized in that: The second card slot is arranged at the bottom of the first card slot, and the two are connected to form a T-shaped slot.

4. The integrated laser engraving and detection device for automobile muffler housing according to claim 3 is characterized in that: The second clamp (14) is detachably fixed on the second support (9) on one side of the second shaft (8).

5. The integrated laser engraving and detection device for automobile muffler housing according to any one of claims 1 to 3, characterized in that: The clamping detection gauge (5) can be rotatably axially slid in the first support (3); a fixing pin (11) is fixedly connected to the shaft (4) connecting the clamping detection gauge (5) and the first support (3); a clamp (12) is fixedly connected to the first support (3); and a U-shaped groove is provided on the clamp (12) for allowing the fixing pin (11) to be clamped.

6. The integrated laser engraving and detection device for automobile muffler housing according to claim 1, characterized in that: The peripheral side detection fixture (16) is a contact displacement sensor that is detachably mounted on the inner side of the third support (6).

7. The integrated laser engraving and detection device for automobile muffler housing according to claim 1, characterized in that: The ends of the clamping detection gauge 1 (5) and the clamping detection gauge 2 (7) that are away from each other are fixedly connected with operating handles respectively.

8. The integrated laser engraving and detection device for automobile muffler housing according to claim 1, characterized in that: An end check fixture (15) is also provided on the device platform (1). The end check fixture (15) is used to vertically insert the pipe (100) to be inspected to detect the spinning height of both ends thereof.

9. The integrated laser engraving and detection device for automobile muffler housing according to claim 1, characterized in that: A port inspection tool 1 (17) and a port inspection tool 2 (18) are also inserted on the device platform (1). The port inspection tool 1 (17) and the port inspection tool 2 (18) are used to inspect the inner diameters of the two end pipe openings of the pipe to be inspected (100).

10. The integrated laser engraving and detection device for automobile muffler housing according to claim 1, characterized in that: A feeler gauge (19) is also inserted on the device platform (1), and the feeler gauge (19) is used to detect the deflection of the end face of the pipe opening of the pipe (100) to be inspected.

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