Clamping structure and imbricated solar panel preparation device

The design of the clamping and positioning components solves the problem of inconsistent and stagnant cells in the cutting and transportation process of shingled solar panels, achieves stable fixation and precise positioning of the cells, reduces waste and improves production efficiency.

CN223441378UActive Publication Date: 2025-10-17CHINA YANGTZE POWER +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422225418.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-10-17
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

During the laser cutting process of existing shingled solar panels, the small cell units cut out are of different sizes because the cell support tray is not fixed. This makes subsequent arrangement difficult and wasteful. During the cutting and transportation process, the different cell stop positions cause some cells to fail to meet the usage standards or exceed the standards, and they need to be discarded or reprocessed, wasting process time.

Method used

A clamping structure and positioning assembly are used. The clamping structure includes a clamping part, an elastic part, a trigger part and a coordination part. The clamping part is used to fix and release the support tray. The positioning assembly uses a follower block, a thrust rod and a blocking part to accurately position the support tray to ensure stability during cutting and transmission.

Benefits of technology

It effectively avoids the waste caused by different sizes of battery cells and the problem of battery cells being unusable due to different stagnation positions, improves the matching and production efficiency of battery cells, and reduces waste and the need for secondary processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223441378U_ABST
    Figure CN223441378U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of solar panel preparation, in particular to a clamping structure and an imbricated solar panel preparation device, which comprise a main body assembly consisting of a box body, a bearing table, a bearing disc and a laser cutting piece, a clamping assembly consisting of a clamping piece and an elastic piece, and an adjusting assembly consisting of a triggering piece and a coordinating piece, according to the scheme, through cooperation of the clamping assembly and the coordination assembly, the bearing disc bearing the battery piece is clamped before cutting work and released after cutting is completed; the problems that the sizes of cut small battery piece units are different due to the fact that the battery piece bearing disc is not fixed, subsequent battery pieces are difficult to arrange, the battery pieces cannot be matched easily, and the battery pieces are wasted are effectively solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of solar panel preparation, in particular to a clamping structure and a shingled solar panel preparation device. Background Art

[0002] The shingled solar panel is a high-efficiency solar panel design that improves energy conversion efficiency and panel power output through a unique arrangement of cells. After manufacturing, the cells need to be cut into smaller units to adapt to the shingled design. Unlike traditional solar panels, the cells of the shingled panel are not simply arranged side by side, but are stacked in a special way so that there is almost no gap between the cells, thereby reducing shading and reflection losses. When laser cutting the cells, the small cell units cut out will be of different sizes due to the cell tray not being fixed, which will make the subsequent cell arrangement difficult and easily cause the cells to be mismatched, resulting in cell waste. At the same time, during the cell cutting and transportation process, the different cell stagnation positions will cause the cut cells to fail to meet or exceed the usage standards and need to be discarded or reprocessed, wasting process time and easily causing waste. Utility Model Content

[0003] In view of the problem that the above-mentioned or existing shingled solar panel preparation devices may have the problem of different sizes of small cell units cut out during laser cutting of cell sheets due to the cell support tray not being fixed, which will make subsequent cell arrangement difficult and easily cause cell sheets to be mismatched and result in cell sheet waste, the present utility model is proposed.

[0004] Therefore, the purpose of the present invention is to provide a clamping structure.

[0005] In order to solve the above technical problems, the present invention proposes the following technical solutions: a clamping structure, comprising a main body assembly, including a box body, a bearing platform, a bearing tray and a laser cutting piece, wherein the bearing tray is placed on the bearing platform for operation, and the laser cutting piece is arranged in the box body;

[0006] A clamping assembly, comprising a clamping member and an elastic member, wherein the clamping member is disposed on the supporting platform, and the elastic member is fixedly connected to the clamping member and the inner wall of the box;

[0007] The adjustment component includes a triggering member and a coordinating member. The triggering member is arranged on the laser cutting member and the supporting platform and cooperates with the clamping member. The coordinating member is arranged on the supporting platform and cooperates with the clamping member.

[0008] As a preferred scheme of the utility model clamping structure, wherein: the laser cutting piece includes screw rod group and laser bearing block, the screw rod group is fixedly connected in the inner wall of the box, the laser bearing block is matched with the screw rod group.

[0009] As a preferred scheme of the utility model clamping structure, wherein: the clamping piece includes clamping plate and first connecting rod, the first connecting rod is fixedly connected with the clamping plate through the connecting hole on the bearing table, and the clamping plate is fixedly connected with the elastic piece.

[0010] As a preferred scheme of the utility model clamping structure, wherein: the trigger piece includes push block and decompression rod, the push block is arranged on the laser bearing block, and the decompression rod is arranged in the box and is matched with the clamping piece through the perforation on the bearing table.

[0011] As a preferred scheme of the utility model clamping structure, wherein: one end of the decompression rod matched with the push block is provided with a push inclined plane, and the other end is provided with a decompression inclined plane, and the decompression inclined plane is matched with the first connecting rod.

[0012] As a preferred scheme of the utility model clamping structure, wherein: the coordination piece includes middle shaft gear and synchronous rack, the middle shaft gear is arranged on the bearing table, and the synchronous rack is arranged on the clamping piece and is engaged with the middle shaft gear.

[0013] The utility model discloses the beneficial effect is: the scheme is through clamping assembly and coordination assembly cooperation, and the bearing tray with battery piece is clamped tightly before cutting work and is released after cutting, effectively avoid the battery piece bearing tray not fixed and lead to the small battery piece unit size of cutting out is not same and lead to subsequent battery piece arrangement difficult and easily cause battery piece to match and cause battery piece waste's problem.

[0014] In view of above or existing imbricated solar cell panel preparation device in the battery piece cutting transfer process, will because battery piece stagnation position is different and causes the battery piece after cutting part to reach the use standard or exceed the use standard, need to discard or secondary processing, waste process time and easily cause waste's problem, proposed the utility model.

[0015] To solve the above technical problems, the utility model provides technical scheme as follows: A shingle type solar panel preparation device, including positioning assembly, including follow -up block, push rod and blocking piece, the follow -up block is connected in the bearing platform with the coordination piece cooperation, the push rod is arranged in the bearing platform with the follow -up block cooperation, the blocking piece is arranged on the bearing platform with the push rod cooperation.

[0016] As a preferred scheme of the shingle type solar panel preparation device of the utility model, wherein: the follow -up block is provided with inclined surface block, the inclined surface block is matched with the follow -up block, and the follow -up block is fixedly connected with the coordination piece through a second connecting rod.

[0017] As a preferred scheme of the shingle type solar panel preparation device of the utility model, wherein: the push rod includes abutting end and push end, the abutting end is contacted and cooperated with the inclined surface block, and the push end is contacted and cooperated with the blocking piece.

[0018] As a preferred scheme of the shingle type solar panel preparation device of the utility model, wherein: the blocking piece includes blocking plate slidably connected with the bearing platform, and follow -up groove cooperated with the push end.

[0019] The utility model has the advantages that: the positioning assembly is used, so that the supporting tray is blocked by the blocking piece when reaching the cutting position in the process of being driven forward by the conveying belt, and stops at the cutting position, thereby avoiding that the different stagnation positions of battery piece caused by the transfer structure cause that part of the cut battery piece cannot reach the use standard or exceeds the use standard, and the waste problem of process time and easy to cause waste is solved. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor. Wherein:

[0021] Fig. 1 It is the schematic diagram of the clamping structure and the whole structure of the shingle type solar panel preparation device.

[0022] Fig. 2 It is the schematic diagram of the clamping structure and the internal structure of the shingle type solar panel preparation device.

[0023] Fig. 3 It is the sectional view of the clamping structure and the whole structure of the shingle type solar panel preparation device.

[0024] Fig. 4A partial enlarged view of the clamping structure.

[0025] Fig. 5 A partial structure diagram of the device for preparing the shingled solar panel. DETAILED DESCRIPTION

[0026] In order to make the above objectives, characteristics and advantages of the present application more apparent, comprehensible and understandable, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0027] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0028] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0029] Embodiment 1

[0030] Reference Figs. 1-4 For the first embodiment of the present application, the embodiment provides a clamping structure and a device for preparing a shingled solar panel, a clamping structure includes a main assembly 100 composed of a box body 101, a bearing table 102, a supporting tray 103 and a laser cutting part 104, a clamping assembly 200 composed of a clamping part 201 and an elastic part 202, and an adjusting assembly 300 composed of a trigger part 301 and a coordination part 302.

[0031] Specifically, the supporting tray 103 is placed on the bearing table 102 for work, the laser cutting part 104 is arranged in the box body 101, the laser cutting part 104 includes a lead screw set 104a and a laser bearing block 104b, the lead screw set 104a is fixedly connected to the inner wall of the box body 101, the laser bearing block 104b cooperates with the lead screw set 104a, and the laser bearing block 104b can move smoothly on the lead screw with the rotation of the lead screw set 104a.

[0032] Specifically, the clamping pieces 201 are arranged on the bearing table 102, the elastic pieces 202 are fixedly connected with the clamping pieces 201 and the inner wall of the box body 101, in the initial state, the elastic pieces 202 are in the state of not releasing and not shrinking, and the minimum distance between the clamping pieces 201 is smaller than the size of the supporting tray 103, so that the elastic force released by the elastic pieces 202 can play a clamping role on the supporting tray 103 without interfering with the elastic pieces 202, the clamping pieces 201 include clamping plates 201a and first connecting rods 201b, the first connecting rods 201b are fixedly connected with the clamping plates 201a through the connecting holes 102a on the bearing table 102, and the clamping plates 201a are fixedly connected with the elastic pieces 202, so that the elastic force released by the elastic pieces 202 can act on the clamping plates 201a in contact with the supporting tray 103.

[0033] Specifically, the trigger piece 301 is arranged on the laser cutting piece 104 and the bearing table 102 and cooperates with the clamping piece 201, the trigger piece 301 includes a pushing block 301a and a decompression rod 301b, the pushing block 301a is arranged on the laser bearing block 104b and moves with the laser bearing block 104b, and contacts and acts on the corresponding decompression rod 301b when moving to both sides after cutting is completed, the decompression rod 301b is arranged in the box body 101 and passes through the through hole 102b arranged on the bearing table 102 to cooperate with the clamping piece 201, transmits the force from the pushing block 301a, and acts on the clamping piece 201, one end of the decompression rod 301b cooperating with the pushing block 301a is provided with a pushing inclined surface 301b-1, and the other end is provided with a decompression inclined surface 301b-2, the pushing inclined surface 301b-1 is used to change the direction of the force of the pushing block 301a, and the decompression inclined surface 301b-2 is used to change the force from the decompression rod 301b acting on the first connecting rod 201b.

[0034] In use, after the supporting tray 103 enters the box body, the lead screw set 104a is started to drive the laser bearing block 104b to move, when the laser bearing block 104b moves, the pushing block 301a is no longer in contact with the decompression rod 301b, the elastic piece 202 releases the elastic force to push the clamping plate 201a and the first connecting rod 201b to move, so that the decompression inclined surface 301b-2 of the decompression rod 301b is not in contact with the first connecting rod 201b, thereby enabling the clamping piece 201 to continue to move forward and clamp the supporting tray 103, so that the supporting tray 103 can be in a fixed state when cutting the battery piece.

[0035] Further, when the laser cutting gradually completes, the laser carrier block 104b drives the pushing block 301a to move and contact the pushing slope 301b-1 of the decompression rod 301b on the other side, and continuously moves for a distance, the laser carrier block 104b generates a force on the pushing slope 301b-1, and the force direction is changed through the action of the pushing slope 301b-1 and is transmitted through the decompression rod 301b, and then the force direction is changed again through the action of the decompression slope 301b-2, so that the first connecting rod 201b drives the clamping plate 201a to move to the elastic member 202, so that the clamping plate 201a releases the clamping effect on the supporting tray 103, and in the case that the laser carrier block 104b does not move, the effect of releasing the clamping effect can be maintained.

[0036] In summary, through the action of the clamping assembly 200 and the trigger 300, the battery piece in the supporting tray 103 is clamped and fixed in position before being cut, which can effectively avoid the problem that the cut battery pieces are of different sizes and irregular shapes due to vibration during cutting or improper placement of the supporting tray 103 in the cutting state.

[0037] Embodiment 2

[0038] Reference Figs. 1-4 For the second embodiment of the utility model, the embodiment provides a clamping structure and a tile type solar panel preparation device, which is different from the previous embodiment. The clamping structure provided by the embodiment comprises a coordination piece 302 composed of a central shaft gear 302a and a synchronous rack 302b.

[0039] Specifically, the coordination piece 302 is arranged on the bearing table 102 and cooperates with the clamping piece 201. The coordination piece 302 comprises the central shaft gear 302a and the synchronous rack 302b. The central shaft gear 302a is arranged on the bearing table 102 and is movably connected with the bearing table. The central shaft gear 302a can rotate freely around the shaft center. The synchronous rack 302b is arranged on the clamping plate 201a of the clamping piece 201 and moves together with the clamping plate 201a. The synchronous rack 302b is engaged with the central shaft gear 302a, so that the central shaft gear 302a can be driven to rotate when the rack 302b rotates.

[0040] When in use, after laser cutting is completed, the laser carrier block 104b continues to travel for a distance, the pushing block 301a on the laser carrier block 104b is in contact with the single-sided release lever 301b and drives the clamping plate 201a to retract, at this time, the synchronous rack 302b is simultaneously driven to move and the central shaft gear 302a is driven to rotate, and the rotation of the central shaft gear 302a drives the synchronous rack 302b fixedly connected with the clamping plate 201a on the other side to move, and then the clamping plate 201a on the other side can be driven to move, so that the clamping plates 201a on both sides can complete the simultaneous release action effect regardless of the movement direction of laser cutting.

[0041] In summary, the two clamping plates 201a on both sides can complete the simultaneous release action effect regardless of the movement direction of laser cutting through the action of the coordination piece 302.

[0042] Embodiment 3

[0043] With reference to Figs. 1-5 For the third embodiment of the utility model, the embodiment provides a preparation device for a tile type solar panel, the preparation device for a tile type solar panel comprises the clamping structure and the preparation device for a tile type solar panel in the embodiments 1 and 2, and further comprises a positioning assembly 400 composed of a follow-up block 401, a thrust rod 402 and a blocking piece 403.

[0044] Specifically, the follow-up block 401 is movably connected in the carrier table 102 and is fixedly connected with the central shaft gear 302a, an inclined surface block 401a is arranged on the follow-up block 401, the inclined surface block 401a cooperates with the follow-up block 401, the distance of the inclined surface block 401a from the shaft center gradually increases along with the rotating direction of the central shaft gear 302a in the process of changing from the clamping state to the non-clamping state, the follow-up block 401 is fixedly connected with the central shaft gear 302a of the coordination piece 302 through a second connecting rod 401b, so that the follow-up block 401 can rotate synchronously with the central shaft gear 302a, the thrust rod 402 is arranged in the carrier table 102 and cooperates with the inclined surface block 401a of the follow-up block 401, the thrust rod 402 comprises an abutting end 402a and a pushing end 402b, the abutting end 402a is in contact with and cooperates with the inclined surface block 401a, the pushing end 402b is in contact with and cooperates with the blocking piece 403, the blocking piece 403 is arranged on the carrier table 102 and comprises a blocking plate in sliding connection with the carrier table 102, the blocking plate is in sliding connection with the side wall of the carrier table 102, so that the blocking plate can be restricted by the carrier table 102 but can slide for a certain distance, the pushing end 402b cooperates with a follow-up groove, and the inclined surface structure of the pushing end 402b can exert force on the side wall of the follow-up groove, so that the blocking plate moves under the force.

[0045] In use, when the clamping member 201 performs a clamping movement, the synchronous rack 302b drives the middle shaft gear 302a to rotate, thereby driving the follower block 401 to rotate, the inclined block 401a on the rotating block 401 pushes the abutting end 402a of the thrust rod 402, so that the thrust rod 402 moves towards the direction of the blocking plate, thereby making the inclined surface structure of the pushing end 402b of the thrust rod 402 contact with the follower groove and change the direction of the force, so that the blocking plate moves upwards and blocks the travel route of the supporting tray 103, and the supporting tray 103 is stopped in front of the blocking plate, thereby completing the double-axis positioning of the supporting tray 103 together with the clamping member, and making the laser cutting more accurate.

[0046] In summary, through the action of the positioning assembly 300, the supporting tray is blocked by the blocking plate when it reaches the cutting position during the process of being driven forward by the conveying belt, and is stopped at the cutting position, thereby avoiding the problem that the battery piece after cutting cannot meet the use standard or exceeds the use standard due to the different stopping positions of the battery piece caused by the transfer structure, and needs to be discarded or processed twice, thereby wasting process time and easily causing waste.

[0047] In addition, in order to provide a brief description of the exemplary embodiments, all the features of the actual embodiments (i.e., those unrelated to the currently considered best mode of carrying out the present application, or those unrelated to the implementation of the present application) can not be described.

[0048] It should be understood that, in the development of any actual implementation, numerous implementation decisions can be made, such as in any engineering or design project. Such development efforts can be complex and time-consuming, but would be a routine matter of design, manufacture and production for those of ordinary skill in the art having the benefit of this disclosure.

[0049] It should be noted that the above examples are only used to illustrate the technical solutions of the present application and are not limiting, and although the present application has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A clamping structure, characterized in that: include, A main body assembly (100) comprises a box (101), a carrying platform (102), a tray (103) and a laser cutting component (104), wherein the tray (103) is placed on the carrying platform (102) for operation, and the laser cutting component (104) is arranged in the box (101); A clamping assembly (200) comprises a clamping member (201) and an elastic member (202), wherein the clamping member (201) is arranged on the supporting platform (102), and the elastic member (202) is fixedly connected to the clamping member (201) and the inner wall of the box (101); The adjustment assembly (300) includes a triggering member (301) and a coordinating member (302), wherein the triggering member (301) is arranged on the laser cutting member (104) and the carrier platform (102) and cooperates with the clamping member (201), and the coordinating member (302) is arranged on the carrier platform (102) and cooperates with the clamping member (201).

2. The clamping structure according to claim 1, wherein: The laser cutting component (104) comprises a lead screw group (104a) and a laser bearing block (104b), wherein the lead screw group (104a) is fixedly connected to the inner wall of the box (101), and the laser bearing block (104b) cooperates with the lead screw group (104a).

3. The clamping structure according to claim 2, wherein: The clamping member (201) comprises a clamping plate (201a) and a first connecting rod (201b), wherein the first connecting rod (201b) passes through a connecting hole (102a) on the supporting platform (102) and is fixedly connected to the clamping plate (201a), and the clamping plate (201a) is fixedly connected to the elastic member (202).

4. The clamping structure according to claim 3, wherein: The trigger member (301) includes a pushing block (301a) and a decompression rod (301b), wherein the pushing block (301a) is arranged on the laser bearing block (104b), and the decompression rod (301b) is arranged in the box body (101) and passes through a through hole (102b) opened on the bearing platform (102) to cooperate with the clamping member (201).

5. The clamping structure according to claim 4, wherein: One end of the decompression rod (301b) that cooperates with the pushing block (301a) is provided with a pushing inclined surface (301b-1), and the other end is provided with a decompression inclined surface (301b-2), and the decompression inclined surface (301b-2) cooperates with the first connecting rod (201b).

6. The clamping structure according to claim 5, wherein: The coordinating member (302) comprises a central axis gear (302a) and a synchronous rack (302b), wherein the central axis gear (302a) is arranged on the supporting platform (102), and the synchronous rack (302b) is arranged on the clamping member (201) and meshes with the central axis gear (302a).

7. A shingled solar panel manufacturing device, characterized by: comprising the clamping structure according to any one of claims 1 to 6, and A positioning assembly (400) includes a follower block (401), a thrust rod (402) and a blocking member (403), wherein the follower block (401) is movably connected to the bearing platform (102) and cooperates with the coordination member (302), the thrust rod (402) is arranged in the bearing platform (102) and cooperates with the follower block (401), and the blocking member (403) is arranged on the bearing platform (102) and cooperates with the thrust rod (402).

8. The shingled solar panel manufacturing device according to claim 7, wherein: The following block (401) is provided with an inclined surface block (401a), the inclined surface block (401a) cooperates with the following block (401), and the following block (401) is fixedly connected to the coordinating member (302) via a second connecting rod (401b).

9. The shingled solar panel manufacturing device according to claim 8, wherein: The thrust rod (402) comprises a resisting end (402a) and a pushing end (402b), wherein the resisting end (402a) contacts and cooperates with the inclined surface block (401a), and the pushing end (402b) contacts and cooperates with the blocking member (403).

10. The shingled solar panel manufacturing device according to claim 9, wherein: The blocking member (403) comprises a blocking plate slidably connected to the supporting platform (102), and a follower groove matched with the pushing end (402b).