Concrete prefabricated part curing device
By designing an automated precast concrete maintenance device, the problems of untimely and uneven water spraying were solved, uniform spraying and water recycling were achieved, and construction quality and safety were improved.
Patent Information
- Application Number
- CN202422797256.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-18
AI Technical Summary
During the curing process of existing precast concrete parts, untimely or uneven water spraying leads to cracking and deformation, and manual operation is labor-intensive, affecting construction quality.
A combined structure including a placement box, a rectangular liquid guide frame, a nozzle, a servo motor, a pump body and a pressure hose is designed to achieve automatic spraying and position adjustment, and combined with a water receiving tank to achieve water recycling.
It improves the maintenance effect, reduces the labor intensity, ensures the uniformity of spraying, reduces the equipment failure rate, and improves the construction safety and efficiency.
Smart Images

Figure CN223442498U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete prefabricated part production supporting equipment, and particularly relates to a concrete prefabricated part curing device. BACKGROUND
[0002] In some bridge, tunnel, municipal engineering, water conservancy pipeline and other construction fields, the concrete prefabricated part structure is widely applied, a structure with a certain shape and size is poured in advance, and only the connecting parts need to be poured or fixed during construction, so that the construction period is greatly shortened. In the existing concrete prefabricated part production process, if the water spraying is not timely or the preventive measures are neglected, the personnel will cause the concrete to crack, and then the deformation and other defects will be generated on the prefabricated part, and then the normal construction and use are affected. In the existing curing process, the prefabricated parts are directly stacked together, and water is sprayed on the prefabricated parts by manual operation to realize the curing process. This form is easy to cause uneven water spraying, and the bottom of some prefabricated parts cannot be wetted. The curing process of this form has a large labor intensity of personnel, and the curing effect is not good. Therefore, a concrete prefabricated part curing device needs to be set to solve these problems. SUMMARY
[0003] In view of the defects in the prior art, the present application aims to provide a concrete prefabricated part curing device which has a good curing effect, is simple to operate, effectively reduces the labor intensity of personnel, and greatly improves the curing quality.
[0004] The above application purpose of the present application is realized by the following technical scheme:
[0005] The utility model provides a concrete prefabricated part maintenance device, including: placing box, bottom slide rail, rectangular liquid guide frame, bottom sliding block, shower nozzle, through slot, sliding seat, connecting block, lead screw, servo motor, pump body, pressure hose, door plate and support seat, the appearance of placing box is rectangle, the both ends of placing box are open, bottom slide rail symmetry fixedly connected in the lower surface inside placing box, the lower end of rectangular liquid guide frame is fixedly connected with bottom sliding block, bottom sliding block is slidably connected with bottom slide rail respectively, shower nozzle equidistant fixedly connected on the surface inside rectangular liquid guide frame, through slot is opened in the middle position of placing box upper end, sliding seat is slidably connected in through slot, the lower end of through slot is fixedly connected with the upper end of rectangular liquid guide frame, connecting block is fixedly connected on the upper surface of placing box one side at through slot side respectively, the both ends of lead screw are rotatably connected with connecting block respectively, servo motor is fixedly connected on the upper surface of placing box one side at lead screw end, the end of servo motor output shaft is fixedly connected with lead screw end, pump body sets up in the lower end position of placing box one side, the output end of pump body is connected with the one end of pressure hose, the other end of pressure hose is connected with rectangular liquid guide frame through the middle part of sliding seat, door plate is movably connected on the edge position of placing box open end respectively, the appearance of support seat is T, support seat is fixedly connected on the lower surface inside placing box near both ends respectively.
[0006] Optionally, it further comprises a water-permeable groove, which is equidistantly and throughly formed on the lower surface of the placing box.
[0007] Optionally, it further comprises a blocking strip, which is fixedly connected to the lower surfaces of both ends of the placing box inside.
[0008] Optionally, it further comprises a connecting base, which is equidistantly and fixedly connected to the lower surface of the placing box.
[0009] Optionally, it further comprises a middle slide rail and a middle sliding block, the middle slide rail is fixedly connected to the inner walls of both sides of the placing box at the middle upper positions, the middle sliding block is fixedly connected to the rectangular liquid guide frame at the same height, and the middle sliding block is slidably connected with the middle slide rail.
[0010] Optionally, it further comprises an observation window, which is formed on the door plate, and a transparent glass plate is fixedly connected to the observation window.
[0011] Optionally, it further comprises a water collecting tank, the upper end of the water collecting tank is open, the water collecting tank is arranged at the lower end of the placing box, and the area of the water collecting tank is greater than the projection area of the placing box.
[0012] Optionally, the control switch group is fixedly connected to the surface on one side of the placing box, the input end of the control switch group is electrically connected to the output end of the external power supply, and the output end of the control switch group is electrically connected to the input end of the servo motor and the pump body.
[0013] The concrete prefabricated part maintenance device can realize wetting of each angle of the concrete prefabricated part, has high spraying uniformity, effectively avoids wind and sunlight in the initial solidification period, and greatly improves the maintenance effect.
[0014] The concrete prefabricated part maintenance device realizes automatic water spraying and water spraying position changing through the automatic mechanical structure, greatly reduces the labor intensity of personnel, is relatively simple in operation process, improves the safety of personnel in the maintenance process, and has good application prospect.
[0015] The concrete prefabricated part maintenance device is provided with a water collecting tank that can collect excess water, realizes recycling of the water, saves the cost of enterprises, is good in stability during use, has low failure rate, and is more easily accepted by people. SUMMARY
[0016] Figure 1 is a local cut structure schematic view provided by the embodiment of the application;
[0017] Figure 2 is a rear end structure schematic view provided by the embodiment of the application.
[0018] Reference signs: 1, placing box; 2, bottom sliding rail; 3, rectangular liquid guide frame; 4, bottom sliding block; 5, spray head; 6, through groove; 7, sliding seat; 8, connecting block; 9, lead screw; 10, servo motor; 11, pump body; 12, pressure hose; 13, door plate; 14, support seat; 15, water permeable tank; 16, blocking bar; 17, connecting base; 18, middle sliding rail; 19, middle sliding block; 20, observation window; 21, water collecting tank; 22, control switch group. DETAILED DESCRIPTION
[0019] The application will be further described in detail below with reference to the drawings.
[0020] In order to more clearly understand the technical solutions shown in the embodiment of the application, first, the working of the existing concrete prefabricated part maintenance device is introduced.
[0021] The existing concrete curing process is mostly in the form of artificial water spraying, and there are also auxiliary facilities with spraying structures, but such structures can only spray from one angle, and manual spraying is still needed on the bottom or inclined surface of the bow and arrow to avoid local cracking. This process requires workers to move back and forth on the workpiece, which is labor-intensive and dangerous in some high stacked precast locations. Therefore, a concrete precast curing device is needed to solve these problems and improve the convenience of the precast production process.
[0022] Please refer to Figure 1 A concrete precast curing device disclosed in the embodiment of the application, comprising: a placing box 1, a bottom slide rail 2, a rectangular liquid guide frame 3, a bottom sliding block 4, a spray head 5, a through slot 6, a sliding seat 7, a connecting block 8, a lead screw 9, a servo motor 10, a pump body 11, a pressure hose 12, a door plate 13 and a support seat 14, the placing box 1 is rectangular in appearance, the front and rear ends of the placing box 1 are open, the bottom slide rail 2 is symmetrically fixedly connected to the lower surface inside the placing box 1, the lower end of the rectangular liquid guide frame 3 is symmetrically fixedly connected with the bottom sliding block 4, the bottom sliding block 4 is slidably connected with the bottom slide rail 2 respectively, the spray head 5 is fixedly connected on the surface inside the rectangular liquid guide frame 3 at equal intervals, the through slot 6 is provided in the middle position of the upper end of the placing box 1, the sliding seat 7 is slidably connected in the through slot 6, the lower end of the through slot 6 is fixedly connected with the upper end of the rectangular liquid guide frame 3, the connecting block 8 is fixedly connected on the upper surface of the placing box 1 on one side of the through slot 6 respectively, the both ends of the lead screw 9 are rotatably connected with the connecting block 8 respectively, the servo motor 10 is fixedly connected on the upper surface of the placing box 1 at the end of the lead screw 9, the end of the output shaft of the servo motor 10 is fixedly connected with the end of the lead screw 9, the pump body 11 is arranged at the lower end position on one side of the placing box 1, the output end of the pump body 11 is connected with one end of the pressure hose 12 in penetration, the other end of the pressure hose 12 penetrates through the middle part of the sliding seat 7 and is connected with the rectangular liquid guide frame 3 in penetration, the door plate 13 is movably connected on the edge position of the open end of the placing box 1 respectively, the support seat 14 is T-shaped in appearance, and the support seat 14 is fixedly connected on the lower surface inside the placing box 1 near the two ends respectively.
[0023] Specifically, the arrangement of the placement box 1 facilitates the connection of components and the placement of larger prefabricated parts. The bottom slide rail 2 can limit the sliding of the rectangular liquid guide frame 3, and the friction resistance during the movement is reduced by the bottom sliding block 4. The interior of the rectangular liquid guide frame 3 is hollow, and its diameter is larger than the nozzle 5, which is convenient for conducting the pressurized liquid to each nozzle 5. The through groove 6 can adapt the sliding seat 7, and the lower end is connected to the rectangular liquid guide frame 3, making its sliding process more stable. The connecting block 8 can connect the screw 9, and then the screw 9 is rotated to a certain angle under the drive of the servo motor 10, thereby It drives the sliding seat 7 to move its position. The movement of the sliding seat 7 can make the rectangular liquid guide frame 3 move accordingly, realizing the movement of the position when spraying water. The provided pump body 11 can pressurize the water body, and then introduce it into the rectangular liquid guide frame 3 through the pressure hose 12. The pressure hose 12 passes through the middle of the sliding seat 7, which can effectively reduce the wear of the movable end of the pressure hose 12 and help to extend its service life. The provided door panel 13 can seal the placement box 1 to avoid the impact of external wind on the internal prefabricated parts. The setting of the support seat 14 can support the support frame of the workpiece or the end of the workpiece in the early stage of solidification to ensure the smooth movement of the movable component.
[0024] See also Figure 1 As another specific embodiment provided by the application, it also includes a water-permeable groove 15, which is evenly spaced and runs through the lower surface of the placement box 1.
[0025] Specifically, the provision of the water-permeable groove 15 can drain excess accumulated water, thereby preventing water from accumulating inside the storage box 1 .
[0026] See also Figure 2 As another specific embodiment provided by the application, it also includes a baffle 16, which is fixedly connected to the lower surface of the two ends of the interior of the box 1.
[0027] Specifically, the provision of the blocking bar 16 can prevent water from overflowing from the end of the storage box 1, keep the end dry, prevent rust from occurring at the bottom of the door panel 13, and extend the service life.
[0028] See also Figure 1 As another specific embodiment provided by the application, it also includes a connecting base 17, which is fixedly connected to the lower surface of the placement box 1 at equal distances.
[0029] Specifically, the setting of the connecting base 17 can stably support the placement box 1 to a certain height, which is convenient for connecting equipment and draining accumulated water.
[0030] See also Figure 2As another specific embodiment provided by the application, the middle sliding rails 18 are fixedly connected to the inner walls of the placing box 1 at positions above the middle of the two sides, and the middle sliding blocks 19 are fixedly connected to the rectangular liquid guide frame 3 at the same height as the middle sliding rails 18.
[0031] Specifically, the middle sliding rails 18 can support the side of the rectangular liquid guide frame 3, ensure the stability during sliding, and improve the smoothness.
[0032] Please refer to Figure 2 As another specific embodiment provided by the application, the observation windows 20 are arranged on the door plates 13, and transparent glass plates are fixedly connected to the observation windows 20.
[0033] Specifically, the observation windows 20 can facilitate people to intuitively observe the internal state, improve the convenience, and meet the needs of the actual scene.
[0034] Please refer to Figure 2 As another specific embodiment provided by the application, the water receiving tank 21 is arranged at the lower end of the placing box 1, and the area of the water receiving tank 21 is larger than the projection area of the placing box 1.
[0035] Specifically, the water receiving tank 21 can collect the excess discharged water, facilitate reuse, and the pump body 11 can be provided with multiple water inlet ends, one of which is located at the bottom of the water receiving tank 21, so as to facilitate the reuse of water.
[0036] Please refer to Figure 1 As another specific embodiment provided by the application, the control switch group 22 is fixedly connected to the surface of one side of the placing box 1, the input end of the control switch group 22 is electrically connected to the output end of the external power supply, and the output end of the control switch group 22 is electrically connected to the input ends of the servo motor 10 and the pump body 11.
[0037] Specifically, the control switch group 22 can realize periodic automatic maintenance through timing, reduce the number of manual operations, improve the convenience, and reduce the labor intensity.
[0038] The embodiments of the specific embodiments are the preferred embodiments of the application, but do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A concrete precast part curing device, characterized in that: include: A placement box (1), a bottom slide rail (2), a rectangular liquid guide frame (3), a bottom sliding block (4), a nozzle (5), a through groove (6), a sliding seat (7), a connecting block (8), a screw (9), a servo motor (10), a pump body (11), a pressure hose (12), a door panel (13) and a support seat (14), wherein the placement box (1) is rectangular in appearance, and the front and rear ends of the placement box (1) are open, the bottom slide rail (2) is symmetrically fixedly connected to the lower surface inside the placement box (1), the lower end of the rectangular liquid guide frame (3) is symmetrically fixedly connected to the bottom sliding block (4), the bottom sliding block (4) is respectively slidably connected to the bottom slide rail (2), the nozzle (5) is equidistantly fixedly connected to the surface inside the rectangular liquid guide frame (3), the through groove (6) is opened through the middle position of the upper end of the placement box (1), the sliding seat (7) is slidably connected in the through groove (6), and the lower end of the through groove (6) is fixedly connected to the rectangular guide frame (3). The upper ends of the liquid frame (3) are fixedly connected together, the connecting blocks (8) are respectively fixedly connected to the upper surface of the placement box (1) corresponding to one side of the through groove (6), the two ends of the lead screw (9) are respectively rotatably connected to the connecting blocks (8), the servo motor (10) is fixedly connected to the upper surface of the placement box (1) corresponding to the end of the lead screw (9), the end of the output shaft of the servo motor (10) is fixedly connected to the end of the lead screw (9), the pump body (11) is arranged at the lower end position of one side of the placement box (1), the output end of the pump body (11) is connected to one end of the pressure hose (12), the other end of the pressure hose (12) passes through the middle of the sliding seat (7) and is connected to the rectangular liquid guide frame (3), the door panels (13) are respectively movably connected to the edge positions of the open end of the placement box (1), the support seat (14) has a T-shaped appearance, and the support seat (14) is respectively fixedly connected to the lower surface of the inside of the placement box (1) near both ends.
2. The precast concrete part curing device according to claim 1, characterized in that: It also includes water-permeable grooves (15), which are equidistantly arranged through the lower surface of the placement box (1).
3. The precast concrete part curing device according to claim 1, characterized in that: It also includes baffles (16), which are respectively fixedly connected to the lower surfaces at both ends of the interior of the placement box (1).
4. The precast concrete part curing device according to claim 1, characterized in that: It also includes a connecting base (17), wherein the connecting base (17) is fixedly connected to the lower surface of the placement box (1) at equal distances.
5. The precast concrete part curing device according to claim 1, characterized in that: The container further comprises a middle slide rail (18) and a middle sliding block (19), wherein the middle slide rail (18) is fixedly connected to the inner wall at the middle upper position on both sides of the placement box (1), and the middle sliding block (19) is fixedly connected to a rectangular liquid guide frame (3) at the same height as the middle slide rail (18), and the middle sliding block (19) is slidably connected to the middle slide rail (18).
6. The precast concrete part curing device according to claim 1, characterized in that: It also includes observation windows (20), each of which is opened on the door panel (13), and a transparent glass plate is fixedly connected to the observation window (20).
7. The precast concrete part curing device according to claim 1, characterized in that: It also includes a water receiving box (21), the upper end of the water receiving box (21) is open, the water receiving box (21) is arranged at the lower end of the placement box body (1), and the area of the water receiving box (21) is larger than the projected area of the placement box body (1).
8. The precast concrete part curing device according to claim 1, characterized in that: The invention also includes a control switch group (22), wherein the control switch group (22) is fixedly connected to a surface on one side of the housing (1), an input end of the control switch group (22) is electrically connected to an output end of an external power supply, and an output end of the control switch group (22) is electrically connected to respective input ends of the servo motor (10) and the pump body (11).