Heating and heat preservation template
By designing a heated and insulated formwork, utilizing a heat medium circulation channel and materials with different thermal conductivity, the problem of low energy efficiency in concrete formwork temperature control was solved. This enabled accurate temperature control of concrete, energy saving and consumption reduction, prevention of concrete cracking, and improved project quality.
Patent Information
- Application Number
- CN202422823652.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing concrete formwork has low temperature control efficiency in low-temperature environments, resulting in problems such as slow early strength growth of concrete, insufficient strength, and freezing damage.
Design a heating and insulation template, including a board body, edge sealing strips and a heat medium circulation channel. The heat medium circulation flow is controlled by the medium inlet and outlet to achieve temperature regulation of concrete. A closed heat medium circulation channel is constructed using materials with different thermal conductivity to improve temperature control efficiency.
It improves the temperature control efficiency of concrete, enables accurate control of concrete curing temperature, reduces heat dissipation, avoids concrete cracking caused by temperature stress, ensures project quality, and has energy-saving and consumption-reducing effects.
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Figure CN223442499U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of heat preservation, in particular to a heating and heat-preserving formwork. BACKGROUND
[0002] The curing temperature and humidity conditions of concrete are important factors affecting the hydration rate, hydration products and performance development of concrete. In winter construction, low temperature environment will lead to a series of problems such as slow early strength growth, insufficient strength and freezing damage of concrete. Adding a heat preservation layer and heating device outside the concrete formwork is the current common practice to solve such problems, such as the warm shed method, electric heating method, steam curing method, etc. The concrete formwork used in the existing methods has no essential difference from the conventional concrete formwork and only has the function of supporting and forming, resulting in low energy efficiency of concrete temperature control. That is, the temperature control energy efficiency of the object to be preserved in the prior art is low. SUMMARY
[0003] The embodiment of the present application provides a heating and heat-preserving formwork, which can improve the temperature control energy efficiency of the object to be preserved.
[0004] In a first aspect, the present application provides a heating and heat-preserving formwork, which comprises a plate body, a first edge sealing strip and a second edge sealing strip, the first edge sealing strip and the second edge sealing strip extend in the horizontal axis direction, one side surface of the plate body is provided with a medium outlet and a medium inlet, the medium inlet and the medium outlet are respectively provided with a valve, the plate body is provided with a heat medium circulation channel, the heat medium circulation channel is used for circulating flow of heat medium, two ends of the heat medium circulation channel are respectively connected with the medium inlet and the medium outlet, and two side edges of the plate body are respectively provided with an opening; the first edge sealing strip and the second edge sealing strip respectively seal the openings of the two side edges of the plate body.
[0005] Optionally, the plate body comprises a plurality of first sealing separation ribs and a plurality of second sealing separation ribs, the first sealing separation ribs and the second sealing separation ribs both extend along the longitudinal axis direction, the first sealing separation ribs and the second sealing separation ribs are alternately arranged and spaced, the heat medium circulation channel comprises a plurality of longitudinal flow channels extending along the longitudinal axis direction and a plurality of transverse communication grooves extending along the horizontal axis direction, the plurality of longitudinal flow channels and the plurality of transverse communication grooves are sequentially connected end to end, the transverse communication groove communicates two adjacent longitudinal flow channels, one of the first sealing separation rib or the second sealing separation rib is arranged between the two adjacent longitudinal flow channels, one end of the first sealing separation rib is connected to the first edge sealing strip, and the other end of the first sealing separation rib and the second edge sealing strip are provided with the transverse communication groove; one end of the second sealing separation rib is connected to the second edge sealing strip, and the other end of the second sealing separation rib and the first edge sealing strip are provided with the transverse communication groove.
[0006] Optionally, two of the plurality of longitudinal flow channels located at the outermost sides respectively communicate with the medium inlet and the medium outlet.
[0007] Optionally, the longitudinal flow channel comprises a plurality of sub-channels, and two adjacent sub-channels are spaced apart.
[0008] Optionally, the cross section of the sub-channel is circular.
[0009] Optionally, the plate body comprises a first sub-plate and a second sub-plate stacked together, the first sub-plate and the second sub-plate are integrally formed by an extrusion molding process, and a medium outlet and a medium inlet are formed on the side surface of the second sub-plate away from the first sub-plate.
[0010] Optionally, the thermal conductivity of the first sub-plate is greater than that of the second sub-plate.
[0011] Optionally, the thermal conductivity of the first sub-plate is 1.5 W / (m·K) to 2.0 W / (m·K), and the thermal conductivity of the second sub-plate is 0.13 W / (m·K).
[0012] Optionally, the materials of the plate body, the first edge sealing strip and the second edge sealing strip are plastic.
[0013] Optionally, the first edge sealing strip and the second edge sealing strip are hot melt welded to the plate body.
[0014] In this application, compared with the related art, the heating and heat preservation template comprises a plate body, a first edge sealing strip and a second edge sealing strip, the first edge sealing strip and the second edge sealing strip extend in the horizontal axis direction, a medium outlet and a medium inlet are formed on one side surface of the plate body, the medium inlet and the medium outlet are both provided with a valve, a heat medium circulation channel is arranged in the plate body, the heat medium circulation channel is used for circulating flow of heat medium, two ends of the heat medium circulation channel respectively communicate with the medium inlet and the medium outlet, and the two side edges of the plate body are respectively provided with an opening; the first edge sealing strip and the second edge sealing strip respectively seal the openings of the two side edges of the plate body. The heating and heat preservation template is attached to the object to be heat preserved, and the temperature control energy efficiency of the object to be heat preserved can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0016] Figure 1is a structural schematic diagram of an embodiment of the heating and heat preservation template provided in the present application when being installed on a to-be-heat-preserved object;
[0017] Figure 2 is Figure 1 is a sectional structural schematic diagram along the AA section line;
[0018] Figure 3 is Figure 2 is a sectional structural schematic diagram along the BB section line;
[0019] Figure 4 is Figure 3 is a sectional structural schematic diagram along the CC section line;
[0020] Figure 5 is Figure 3 is a sectional structural schematic diagram along the DD section line;
[0021] Figure 6 is a sectional structural schematic diagram of an embodiment of the heating and heat preservation template provided in the present application when being installed on a to-be-heat-preserved object. DETAILED DESCRIPTION
[0022] It should be noted that the principles of the present application are exemplified in an appropriate operating environment. The following description is based on the exemplified embodiments of the present application, which should not be regarded as limiting other embodiments of the present application not described in detail.
[0023] In the following description of the present application, "some embodiments" are described, which describe a subset of all possible embodiments, but it can be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.
[0024] In the following description of the present application, the terms "first", "second", "third" are only to distinguish similar objects, and do not represent the specific order of the objects. It can be understood that "first", "second", "third" can be interchanged in specific order or sequence as allowed, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used herein are only for the purpose of describing the embodiments of the present application, and are not intended to limit the present application.
[0026] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.
[0027] Please refer to Figures 1-6 In the embodiment of the present application, the heating and insulation template includes a plate body 1, a first edge-sealing strip 141, and a second edge-sealing strip 142. The first edge-sealing strip 141 and the second edge-sealing strip 142 extend in the horizontal direction. A medium outlet 17 and a medium inlet 16 are provided on one side of the plate body 1. Both the medium inlet 16 and the medium outlet 17 are provided with valves 171. A heat medium circulation channel is provided in the plate body 1 for circulating the heat medium. The two ends of the heat medium circulation channel are connected to the medium inlet 16 and the medium outlet 17 respectively. Openings are provided on both sides of the plate body 1. The first edge-sealing strip 141 and the second edge-sealing strip 142 respectively block the openings on both sides of the plate body 1.
[0028] The object to be insulated 3 can be concrete or other objects. The plate 1 is mounted on the object to be insulated 3. When the valves 171 on the medium inlet 16 and the medium outlet 17 are opened, the heat medium enters the heat medium circulation channel from the medium inlet 16 and flows out from the medium outlet 17. Heat conduction occurs between the heat medium and the plate 1, controlling the temperature of the plate 1 and, in turn, regulating the curing temperature of the concrete.
[0029] In the embodiment of the present application, the plate body 1 includes a plurality of first sealing partition ribs 12 and a plurality of second sealing partition ribs 121 . The first sealing partition ribs 12 and the second sealing partition ribs 121 both extend along the longitudinal axis, which is perpendicular to the transverse axis. The first sealing partition ribs 12 and the second sealing partition ribs 121 are arranged alternately and at intervals. The heat medium circulation channel includes a plurality of longitudinal flow channels 10 extending along the longitudinal axis and a plurality of transverse connecting grooves 13 extending along the transverse axis. The plurality of longitudinal flow channels 10 and the plurality of transverse connecting grooves 13 are connected end to end in sequence. The transverse connecting groove 13 connects two adjacent longitudinal flow channels 10. A first sealing partition rib 12 or a second sealing partition rib 121 is arranged between the two adjacent longitudinal flow channels 10. One end of the first sealing partition rib 12 is connected to the first edge sealing strip 141, and a transverse connecting groove 13 is provided between the other end of the first sealing partition rib 12 and the second edge sealing strip 142; one end of the second sealing partition rib 121 is connected to the second edge sealing strip 142, and a transverse connecting groove 13 is provided between the other end of the second sealing partition rib 121 and the first edge sealing strip 141.
[0030] In the embodiment, the two outermost longitudinal flow channels 10 of the plurality of longitudinal flow channels 10 are respectively connected to the medium inlet 16 and the medium outlet 17.
[0031] In the embodiment, the longitudinal flow channel 10 includes a plurality of sub-channels 11, and the adjacent two sub-channels 11 are arranged at intervals. The plurality of sub-channels 11 are of the same size and arranged at equal intervals.
[0032] In the embodiment, the cross section of the sub-channel 11 is circular.
[0033] In the embodiment, the plate body 1 includes a first sub-plate 22 and a second sub-plate 21 stacked together, and the first sub-plate 22 and the second sub-plate 21 are integrally formed by an extrusion molding process. The second sub-plate 21 is provided with the medium outlet 17 and the medium inlet 16 on the side surface away from the first sub-plate 22. The first sub-plate 22 is used to attach to the object 3 to be kept warm and dissipate heat from the object 3 to be kept warm. The stacking direction of the first sub-plate 22 and the second sub-plate 21 is perpendicular to the plate surface of the plate body 1.
[0034] In the embodiment, the thermal conductivity of the first sub-plate 22 is greater than that of the second sub-plate 21.
[0035] In the embodiment, the thermal conductivity of the first sub-plate 22 is 1.5 W / (m·K) to 2.0 W / (m·K), and the thermal conductivity of the second sub-plate 21 is 0.13 W / (m·K).
[0036] In the embodiment, the materials of the plate body 1, the first edge sealing strip 141 and the second edge sealing strip 142 are plastic.
[0037] In the embodiment, the first edge sealing strip 141 and the second edge sealing strip 142 are hot melt welded to the plate body 1. The first edge sealing strip 141 and the plate body 1 form a hot melt welding surface 143 therebetween.
[0038] The plate body 1 is a hollow plastic template. The hollow plastic template is a plastic plate with a certain thickness and width manufactured by an extrusion molding process. The cross section of the plate is porous, and a plurality of longitudinal flow channels 10 are formed along the length direction of the plate. Meanwhile, PP material with low thermal conductivity and modified PP material with high thermal conductivity are used along the vertical direction of the plate surface to achieve a significant difference in thermal conductivity between the two sides of the plate surface. The thermal conductivity of one side of the hollow plastic template is very low, generally 0.13 W / (m·K); the thermal conductivity of the other side is relatively high, which can reach 1.5 W / (m·K) to 2.0 W / (m·K). The side with high thermal conductivity is in direct contact with the concrete, and its thermal conductivity is comparable to that of the concrete, which can effectively exchange heat with the concrete body, and then the heat medium in the internal channel of the hollow plastic template can quickly and accurately regulate and control the concrete curing temperature; the thermal conductivity of the other side of the hollow plastic template is very low, which greatly reduces the heat exchange efficiency between the heat medium, the concrete and the outside, has good heat preservation effect, realizes the effective utilization of the hydration heat of the concrete, and has low heat loss and energy saving effect.
[0039] A sealing separation rib is arranged between the two adjacent longitudinal flow channels 10. By staggered arrangement of the transverse communication grooves 13 at both ends of the plate, the both ends of the hollow plastic template are welded and closed by a solid edge strip to obtain an "S"-shaped closed heat medium circulation channel inside the template. The medium outlet 17 and the medium inlet 16 are arranged vertically to the plate surface on the heat preservation side of the hollow plastic template, and are respectively communicated with the first end and the last end of the "S"-shaped closed heat medium circulation channel inside the hollow template, so that the medium outlet 17, the medium inlet 16 and the heat medium circulation channel can form a closed heat medium circulation path.
[0040] The transverse communication grooves 13 are arranged at both ends of the plate body 1, and are used to communicate two or more adjacent longitudinal flow channels 10 on both sides of the sealing separation rib. The depth of the transverse communication groove can be designed according to the equivalent principle of flow area. A sealing separation rib is arranged between the two adjacent transverse communication grooves 13. The transverse communication grooves 13 at both ends of the plate must be staggered arranged, so that the internal channel can form an "S"-shaped heat medium circulation path. The solid edge strip is a solid strip with the same material and thickness as the hollow plastic template. After the transverse communication groove is completed, the both ends of the hollow plastic template can be sealed by hot melt welding technology, so that the both sides of the transverse communication groove and the sealing separation rib can be effectively hot melt welded with the solid edge strip as a whole to achieve effective sealing effect.
[0041] The medium outlet 17 and the medium inlet 16 have a threaded structure, which can be connected with the pipeline of the external circulating heating system through threads. The medium outlet 17 and the medium inlet 16 are communicated with the start and end points of the "S"-shaped closed heat medium circulation channel.
[0042] Compared with the related art, the heating and heat preservation template in the application comprises a plate body, a first edge sealing batten and a second edge sealing batten, the first edge sealing batten and the second edge sealing batten extend in the horizontal axis direction, one side surface of the plate body is provided with a medium outlet and a medium inlet, the medium inlet and the medium outlet are both provided with a valve, a heat medium circulation channel is arranged in the plate body, the heat medium circulation channel is used for circulating flow of heat medium, two ends of the heat medium circulation channel are respectively communicated with the medium inlet and the medium outlet, and two side edges of the plate body are respectively provided with openings; the first edge sealing batten and the second edge sealing batten respectively seal the openings of the two side edges of the plate body. The heating and heat preservation template is attached to the object to be heat preserved, and the temperature control energy efficiency of the object to be heat preserved can be improved.
[0043] The heating and heat preservation template with the heating and heat preservation function in the application not only has the supporting and forming function of the traditional concrete template, but also has the concrete curing temperature regulation function, changes the technical status that the existing template structure and the heating device are relatively independent, and proposes a new template system solution of concrete curing with a template in an integrated and highly fused technical solution.
[0044] The heating and heat preservation template with the heating and heat preservation function in the application has the characteristic that the heat conduction performance of the vertical surface has a significant difference, can not only realize effective heat exchange between the heat medium and the concrete body, accurately regulate the concrete curing temperature index, but also has the heat preservation function. The integrated technology of heat conduction and heat preservation has the effects of high heat conduction efficiency, low heat energy dissipation, energy saving and consumption reduction.
[0045] The heating and heat preservation template with the heating and heat preservation function in the application builds a closed heat medium passage in the template plate body through a special hollow cross-section structure and a plate end construction processing method. The passage can be uniformly distributed in the template body, so that the concrete is uniformly heated, the temperature stress caused by temperature difference is avoided to cause the concrete to crack, and the concrete engineering quality is ensured.
[0046] The manufacturing method of the heating and heat preservation template with the heating and heat preservation function in the application has the effects of simplicity, small implementation difficulty and low cost.
[0047] The heating and heat preservation template provided in the application is described in detail, the principle and implementation mode of the application are described by applying specific examples in the text, and the description of the above examples is only used to help understand the method and core idea of the application; meanwhile, according to the idea of the application, the specific implementation mode and application range will be changed by the person skilled in the art, and in view of the above, the content of the specification should not be understood as the limitation of the application.
Claims
1. A heating and heat preservation template, characterized in that: The heating and insulation template includes a plate body, a first edge sealing strip and a second edge sealing strip, the first edge sealing strip and the second edge sealing strip extend in the horizontal axis direction, a side plate surface of the plate body is provided with a medium outlet and a medium inlet, the medium inlet and the medium outlet are both provided with valves, a heat medium circulation channel is provided in the plate body, the heat medium circulation channel is used for the circulation of the heat medium, the two ends of the heat medium circulation channel are respectively connected to the medium inlet and the medium outlet, and openings are respectively provided on both side edges of the plate body; the first edge sealing strip and the second edge sealing strip respectively block the openings on both side edges of the plate body.
2. The heating and heat-insulating template according to claim 1, characterized in that: The plate body includes a plurality of first sealing partition ribs and a plurality of second sealing partition ribs, the first sealing partition ribs and the second sealing partition ribs both extend along the longitudinal axis direction, the first sealing partition ribs and the second sealing partition ribs are alternately arranged and spaced apart, the heat medium circulation channel includes a plurality of longitudinal flow channels extending along the longitudinal axis direction and a plurality of transverse connecting grooves extending along the transverse axis direction, the plurality of longitudinal flow channels and the plurality of transverse connecting grooves are connected end to end in sequence, the transverse connecting groove connects two adjacent longitudinal flow channels, and a first sealing partition rib or a second sealing partition rib is arranged between two adjacent longitudinal flow channels, one end of the first sealing partition rib is connected to the first edge sealing strip, and the transverse connecting groove is provided between the other end of the first sealing partition rib and the second edge sealing strip; one end of the second sealing partition rib is connected to the second edge sealing strip, and the transverse connecting groove is provided between the other end of the second sealing partition rib and the first edge sealing strip.
3. The heating and heat-insulating template according to claim 2, characterized in that: Two of the plurality of longitudinal flow channels located on the outermost sides are connected to the medium inlet and the medium outlet, respectively.
4. The heating and heat-insulating template according to claim 2, characterized in that: The longitudinal flow channel includes a plurality of sub-channels, and two adjacent sub-channels are spaced apart.
5. The heating and heat-insulating template according to claim 4, characterized in that: The cross section of the sub-channel is circular.
6. The heating and heat-insulating template according to claim 2, characterized in that: The plate body includes a first sub-plate and a second sub-plate stacked together. The first sub-plate and the second sub-plate are integrally formed by an extrusion molding process. A medium outlet and a medium inlet are formed on a surface of the second sub-plate away from the first sub-plate.
7. The heating and heat-insulating template according to claim 6, characterized in that: The thermal conductivity of the first sub-board is greater than the thermal conductivity of the second sub-board.
8. The heating and heat-insulating template according to claim 7, characterized in that: The thermal conductivity of the first sub-plate is 1.5 W / (m·K) to 2.0 W / (m·K), and the thermal conductivity of the second sub-plate is 0.13 W / (m·K).
9. The heating and heat-insulating template according to claim 1, characterized in that: The plate body, the first edge-sealing strip and the second edge-sealing strip are made of plastic.
10. The heating and heat-insulating template according to claim 9, characterized in that: The first edge sealing strip and the second edge sealing strip are heat-melted and welded to the plate body.