Rapid demolding device for prefabricated part

Abstract

The utility model provides a quick demoulding device for a prefabricated part, which belongs to the field of demoulding equipment and comprises an operating frame, a demoulding mechanism is arranged at the top of the operating frame, and a feeding component is arranged on one side of the operating frame. According to the demoulding device, the demoulding mechanism is arranged, so that the effect of quickly separating a prefabricated part in the mould through continuous vibration is realized; the mold with the prefabricated part is reversely placed on a first conveying belt, and the first conveying belt is started to enable the side edge of the mold to move to a separating strip; the vibration motor is started, the supporting frame can vibrate, and then the prefabricated part is separated from the mold; along with the continuous movement of the first conveying belt, the prefabricated part loses the support of the first conveying belt and falls on the discharging plate, the mold stays on the separating strip, and demolding is completed; and the separating strip can be adjusted by rotating the two-way screw rod subsequently, so that the prefabricated parts with different sizes can be demoulded conveniently.

Description

TECHNICAL FIELD

[0001] The utility model relates to a demoulding equipment field, specifically, relates to a rapid demoulding device for prefabricated component. BACKGROUND

[0002] The prefabricated component demoulding refers to the process that the prefabricated component is taken out from the mould before the concrete is completely hardened, and this process is an important link in the prefabricated component production, and relates to the quality, service life and subsequent construction efficiency of the component.

[0003] Through the search, in the prior art, the patent with patent announcement No. CN221756381U discloses "a demoulding device for concrete prefabricated component; belongs to demoulding equipment technical field, this utility model is through being additionally arranged on the demoulding table movable seat that can slide left and right and is rotationally installed with turnover butt joint spare, utilizes the conveyer belt one to convey the formwork to the demoulding table, a pair of electric guide rails push movable seat to formwork side until turnover butt joint spare and formwork are magnetically attracted butt joint, again through movable seat, formwork is retreated to the initial state to hollow frame side, formwork is placed in hollow cavity, again reverse turnover demoulding table until formwork is horizontally placed in hollow frame, finally utilizes a pair of knocking assembly repeatedly knocks formwork back until prefabricated component demoulding, in the demoulding process, the downward guide plate plays the guiding role for the falling of prefabricated component and stacking, after the stacking quantity reaches the predetermined, upward reset guide plate, so as to convey the stacked prefabricated component outward through the conveyer belt two, without manual demoulding, improve work efficiency", but still has the following defects:

[0004] When the prefabricated component is knocked and demoulded, since the prefabricated component needs to be demoulded before completely hardened, the impact force generated when the back of the formwork is knocked, can easily cause the edge corner of the prefabricated component to be damaged or cracks to be generated inside, and affect the quality of finished products.

[0005] Therefore, we improve this, and propose a rapid demoulding device for prefabricated component. UTILITY MODEL CONTENTS

[0006] The utility model aims at: for the existing, when the prefabricated component is knocked and demoulded, since the prefabricated component needs to be demoulded before completely hardened, the impact force generated when the back of the formwork is knocked, can easily cause the edge corner of the prefabricated component to be damaged or cracks to be generated inside, and affect the quality of finished products.

[0007] In order to realize the above-mentioned utility model purposes, the utility model provides the following technical scheme:

[0008] The rapid demoulding device for prefabricated component is to improve the above-mentioned problems.

[0009] The utility model is as follows:

[0010] The operation frame is provided with a demolding mechanism at the top, and a feeding assembly at one side.

[0011] The demolding mechanism comprises a first conveying belt, rubber pads, a support frame, a vibration motor, a bidirectional screw rod, adjusting plates, separation strips, a discharging plate and a stabilizing rod, the drive shaft of the first conveying belt is fixedly arranged on the inner wall of the operation frame, the two rubber pads are arranged on the top of the operation frame, the support frame is arranged on the top of the two rubber pads, the vibration motor is bolted to the top of the support frame, the bidirectional screw rod is rotatably connected to the inner wall of the support frame, the two adjusting plates are threadedly connected to the threads on the two ends of the bidirectional screw rod respectively, the two separation strips are fixedly connected to the bottom of the two adjusting plates respectively, the discharging plate is fixedly connected to the inner wall of the operation frame, one end of the discharging plate is attached to the outer wall of the first conveying belt, and the stabilizing rod is fixedly connected to the inner wall of the support frame.

[0012] As a preferred technical scheme of the present application, the feeding assembly comprises a support frame, extension blocks, a second conveying belt, threaded columns, limiting plates and slide rods, the support frame is fixedly connected to one side of the operation frame, the two extension blocks are fixedly connected to the top of the support frame, the second conveying belt is arranged obliquely on the inner wall of the support frame, one threaded column is threadedly connected to each extension block, the two limiting plates are rotatably connected to one end of the two threaded columns respectively, the plurality of slide rods are fixedly connected to one side of the two limiting plates respectively, and the slide rods are slidably connected to the inside of the extension blocks.

[0013] As a preferred technical scheme of the present application, the inside of the discharging plate is provided with a discharging groove, a plurality of roller shafts are rotatably connected to the inner wall of the discharging groove, and a collecting frame is arranged at the bottom of the discharging groove.

[0014] As a preferred technical scheme of the present application, the two separation strips at one end of the discharging plate are fixedly connected to support plates, one side of the support plate is fixedly connected with a support rod, one end of the support rod extends to the outside of the support frame, and the support rod is slidably connected with the support frame.

[0015] As a preferred technical scheme of the present application, one side of the operation frame is fixedly connected with a collecting plate, and the top of the collecting plate is fixedly connected with a baffle.

[0016] As a preferred technical scheme of the present application, one end of each of the two separation strips is fixedly connected with an extension strip, and the bottom of each of the two extension strips is attached to the top of the first conveying belt.

[0017] As a preferred technical scheme of the present application, one end of each of the two limiting plates is fixedly connected with an inclined plate.

[0018] Compared with the prior art, the utility model discloses the beneficial effects of

[0019] In the scheme of the utility model,

[0020] Through the setting of the demolding mechanism, the effect that the prefabricated component in the mold is separated quickly through continuous vibration is realized;The mold with the prefabricated component is placed on the first conveying belt, and the side of the mold is moved to the separation strip by starting the first conveying belt;The vibration motor is started, the supporting frame can be vibrated, and then the prefabricated component is half separated from the mold;With the continuous movement of the first conveying belt, the mold and the prefabricated component are conveyed to the top of the discharging plate;The prefabricated component loses the support of the first conveying belt and falls on the discharging plate, and the mold stays on the separation strip, and the demolding is completed;Subsequently, by rotating the bidirectional screw rod, the adjusting plate and the separation strip can move towards each other or in the opposite direction, and the prefabricated components of different sizes are demolded. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The structure schematic view of the quick demolding device for prefabricated component provided by the utility model;

[0022] Figure 2 The right view of the quick demolding device for prefabricated component provided by the utility model;

[0023] Figure 3 The structure schematic view of the quick demolding device for prefabricated component provided by the utility model; Figure 2 The structure schematic view of the quick demolding device for prefabricated component provided by the utility model;

[0024] Figure 4 The structure schematic view of the quick demolding device for prefabricated component provided by the utility model;

[0025] Figure 5 The front view structure schematic view of the quick demolding device for prefabricated component provided by the utility model.

[0026] Indicated in the figure:

[0027] 1, operation frame;2, demolding mechanism;3, feeding assembly;201, first conveying belt;202, rubber pad;203, supporting frame;204, vibration motor;205, bidirectional screw rod;206, adjusting plate;207, separation strip;208, discharging plate;209, stabilizing rod;301, supporting frame;302, extension block;303, second conveying belt;304, threaded column;305, limiting plate;306, sliding rod;4, discharge groove;5, roller shaft;6, collecting frame;7, supporting plate;8, supporting rod;9, collecting plate;10, baffle;11, extension strip;12, inclined plate. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0029] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0032] like Figures 1-5 As shown, this embodiment provides a rapid demoulding device for prefabricated components, including an operating frame 1 , a demoulding mechanism 2 is provided on the top of the operating frame 1 , and a loading assembly 3 is provided on one side of the operating frame 1 .

[0033] like Figure 3 、 Figure 4 and Figure 5As shown, the demolding mechanism 2 comprises a first conveying belt 201, rubber pads 202, a support frame 203, a vibration motor 204, a bidirectional screw rod 205, adjusting plates 206, separation bars 207, a blanking plate 208 and a stabilizing rod 209, the drive shaft of the first conveying belt 201 is fixedly arranged on the inner wall of the operating frame 1, the two rubber pads 202 are arranged on the top of the operating frame 1, the support frame 203 is arranged on the top of the two rubber pads 202, the vibration motor 204 is bolted to the top of the support frame 203, the bidirectional screw rod 205 is rotationally connected to the inner wall of the support frame 203, the axis of the bidirectional screw rod 205 is arranged along the width direction of the first conveying belt 201, the two adjusting plates 206 are respectively threadedly connected to the threads on the two ends of the bidirectional screw rod 205, the two separation bars 207 are respectively fixedly connected to the bottoms of the two adjusting plates 206, the length of the separation bar 207 extends along the length direction of the first conveying belt 201, the length direction end of the separation bar 207 is arranged as a bevel on the upper surface, the blanking plate 208 is fixedly connected to the inner wall of the operating frame 1, one end of the blanking plate 208 is located below the end of the conveying direction of the first conveying belt 201 and is attached to the outer wall of the first conveying belt 201, the stabilizing rod 209 is fixedly connected to the inner wall of the support frame 203, the stabilizing rod 209 is parallel to the bidirectional screw rod 205, and the adjusting plate 206 is slidingly connected to the outer wall of the stabilizing rod 209. The bidirectional screw rod 205 is rotated to move the adjusting plate 206 and the separation bar 207 along the length direction of the stabilizing rod 209, so as to match the prefabricated component molds of different sizes; the mold with the prefabricated component is placed upside down on the first conveying belt 201, the vibration motor 204 is started to vibrate the support frame 203, and the rubber pads 202 can reduce the influence of vibration on the operating frame 1; the first conveying belt 201 is started, the upside-down mold is conveyed to the bevel of the separation bar 207, and the edge of the mold is moved to the separation bar 207 along the bevel; the vibrating support frame 203 drives the separation bar 207 to vibrate, so that the prefabricated component is half demolded from the mold, that is, the bottom of the prefabricated component is located on the first conveying belt 201 and continuously moves, and the top of the prefabricated component is still partially left in the upside-down mold; when the half-demolded prefabricated component moves to the blanking plate 208, it will fall on the blanking plate 208 without the support of the conveying belt, and the mold will still stay on the separation bar 207, so as to facilitate the operator to collect.

[0034] As Figure 4As shown, the feeding assembly 3 comprises a support frame 301, extension blocks 302, a second conveying belt 303, threaded columns 304, limiting plates 305 and slide rods 306, the support frame 301 is fixedly connected to one side of the operation frame 1, the two extension blocks 302 are both fixedly connected to the top of the support frame 301, the second conveying belt 303 is obliquely arranged on the inner wall of the support frame 301, the two extension blocks 302 are symmetrically arranged on the two sides of the width direction of the second conveying belt 303, the second conveying belt 303 and the discharging plate 208 are respectively located at the opposite ends of the first conveying belt 201, the higher end of the second conveying belt 303 is connected with the conveying starting end of the first conveying belt 201, one threaded column 304 is threadedly connected to each extension block 302, and the positions of the two threaded columns 304 are symmetrical about the second conveying belt 303, one end of each threaded column 304 is rotatably connected with a limiting plate 305, and a plurality of slide rods 306 are fixedly connected to one side of each limiting plate 305. The slide rods 306 are parallel to the threaded columns 304 and are arranged along the width direction of the second conveying belt 303, the slide rods 306 penetrate through the extension blocks 302, and the slide rods 306 are slidably connected to the interiors of the extension blocks 302. The mold with the prefabricated component is placed on the second conveying belt 303, and the second conveying belt 303 is started to convey the mold to the first conveying belt 201; since the second conveying belt 303 is obliquely arranged, it is convenient for the operator to perform the feeding operation; the limiting plate 305 can be moved along the length direction of the slide rod 306 by rotating the threaded column 304, so as to limit the mold on the second conveying belt 303, and prevent the mold from deviating during conveying, thereby affecting the subsequent demolding.

[0035] As shown in Figure 3 , the interior of the discharging plate 208 is provided with a discharge groove 4, a plurality of roller shafts 5 are rotatably connected to the inner wall of the discharge groove 4, the length of the roller shaft 5 is arranged along the width direction of the discharging plate 208, and gaps are formed between adjacent roller shafts 5 and between the roller shaft 5 and the inner wall of the discharge groove 4 for allowing the gravel to fall down, and a collecting frame 6 is arranged at the bottom of the discharge groove 4. The prefabricated component after demolding will slide on the discharging plate 208, and the gravel generated during demolding will fall into the collecting frame 6 through the gap between the roller shaft 5 and the discharge groove 4.

[0036] As shown in Figure 3 , the two separation strips 207 are both fixedly connected with support plates 7 at one end of the discharging plate 208, one side of each support plate 7 is fixedly connected with a support rod 8, one end of the support rod 8 extends to the outside of the support frame 203, and the support rod 8 is slidably connected with the support frame 203. When the bidirectional screw rod 205 adjusts the movement of the separation strip 207, the support rod 8 will be simultaneously driven to slide in the support plate 7, thereby increasing the support of the separation strip 207 at one end of the discharging plate 208 and preventing the separation strip 207 from shaking.

[0037] As shown in Figure 1As shown in the figure, one side of the operation frame 1 is fixedly connected with a collection plate 9, and the top of the collection plate 9 is fixedly connected with a baffle 10. After the prefabricated component is separated from the mold, the mold will stay on the separation strip 207; the continuous transmission of the first transmission belt 201 will push the demolded mold to move to the collection plate 9, and the baffle 10 can block the mold, so as to facilitate the collection of the mold by the operator.

[0038] As shown in the figure, Figure 4 The two ends of the two separation strips 207 are fixedly connected with extension strips 11, and the bottoms of the two extension strips 11 are attached to the top of the first transmission belt 201. After the unmolded prefabricated component moves to the first transmission belt 201 through the second transmission belt 303, the extension strip 11 can limit the mold on the first transmission belt 201; facilitate the stable movement of the mold to the separation strip 207, and prevent the mold from deviating.

[0039] As shown in the figure, Figure 3 The one end of the two limiting plates 305 is fixedly connected with an inclined plate 12. The inclined plate 12 arranged obliquely will move with the movement of the limiting plate 305, preventing the one end of the limiting plate 305 from forming a block to the mold.

[0040] Specifically, the rapid demolding device for prefabricated components in use: according to the length or width of the mold, rotate the bidirectional screw rod 205 and the threaded column 304, respectively adjust the distance between the separation strips 207 and the distance between the two limiting plates 305; the un-demolded prefabricated component is placed on the second conveying belt 303 together with the mold, the second conveying belt 303 is started, the mold moves along the space reserved between the two limiting plates 305 to the first conveying belt 201, the first conveying belt 201 is started, the mold moves along the space reserved by the extension strip 11 to the inclined surface of the separation strip 207; the vibration motor 204 is started, the support frame 203 vibrates, with the continuous transmission of the first conveying belt 201, the edge of the placed mold moves to the separation strip 207 along the inclined surface, the vibrating support frame 203 drives the separation strip 207 to vibrate, and then the prefabricated component is half-demolded from the mold, that is, the bottom of the prefabricated component is on the first conveying belt 201 and continuously moves, and the top of the prefabricated component is still partially in the placed mold; when the half-demolded prefabricated component moves to the discharging plate 208, it loses the support of the conveying belt and falls on the discharging plate 208, and the mold still stays on the separation strip 207; the fallen prefabricated component slides on the discharging plate 208, and the debris generated during demolding falls into the collecting frame 6 through the gap between the roller 5 and the discharge groove 4; at the same time, the prefabricated component can be prevented from being stuck in the discharge groove 4 by the roller 5 when passing through the discharge groove 4; the demolded mold stays on the separation strip 207; the continuous transmission of the first conveying belt 201 to the un-demolded mold pushes the demolded mold to move to the collecting plate 9, and the baffle 10 can block the mold, facilitating the collection of the mold by the operator.

[0041] All the technical features in the embodiment can be freely combined according to actual needs.

[0042] The above embodiment is a preferred implementation scheme of the present application, in addition to this, the present application can be realized in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the present application.

Claims

1. A rapid demoulding device for prefabricated components, comprising an operating frame (1), characterized in that: A demoulding mechanism (2) is provided on the top of the operating frame (1), and a loading assembly (3) is provided on one side of the operating frame (1); The demoulding mechanism (2) comprises a first conveyor belt (201), a rubber pad (202), a support frame (203), a vibration motor (204), a bidirectional screw rod (205), an adjustment plate (206), a separation strip (207), a blanking plate (208) and a stabilizing rod (209), wherein the driving shaft of the first conveyor belt (201) is fixedly arranged on the inner wall of the operating frame (1), the two rubber pads (202) are both arranged on the top of the operating frame (1), the support frame (203) is arranged on the top of the two rubber pads (202), and the vibration motor (204) is bolted to the top of the support frame (203). The bidirectional screw rod (205) is rotatably connected to the inner wall of the support frame (203), the two adjustment plates (206) are respectively threadedly connected to the threads at both ends of the bidirectional screw rod (205), the two separation strips (207) are respectively fixedly connected to the bottoms of the two adjustment plates (206), the blanking plate (208) is fixedly connected to the inner wall of the operating frame (1), one end of the blanking plate (208) is in contact with the outer wall of the first conveyor belt (201), the stabilizing rod (209) is fixedly connected to the inner wall of the support frame (203), and the adjustment plate (206) is slidably connected to the outer wall of the stabilizing rod (209).

2. A rapid demoulding device for prefabricated components according to claim 1, characterized in that: The loading assembly (3) includes a support frame (301), an extension block (302), a second conveyor belt (303), a threaded column (304), a limit plate (305) and a slide rod (306), wherein the support frame (301) is fixedly connected to one side of the operating frame (1), the two extension blocks (302) are fixedly connected to the top of the support frame (301), the second conveyor belt (303) is tiltedly arranged on the inner wall of the support frame (301), each extension block (302) is threadedly connected to a threaded column (304), the two limit plates (305) are respectively rotatably connected to one end of the two threaded columns (304), a plurality of slide rods (306) are respectively fixedly connected to one side of the two limit plates (305), and the slide rod (306) is slidably connected to the inside of the extension block (302).

3. The rapid demoulding device for prefabricated components according to claim 1, characterized in that: A discharge trough (4) is provided inside the blanking plate (208), a plurality of rollers (5) are rotatably connected to the inner wall of the discharge trough (4), and a collecting frame (6) is provided at the bottom of the discharge trough (4).

4. The rapid demoulding device for prefabricated components according to claim 1, characterized in that: The two separation strips (207) are located at one end of the blanking plate (208) and are fixedly connected to the support plate (7). One side of the support plate (7) is fixedly connected to a support rod (8). One end of the support rod (8) extends to the outside of the support frame (203). The support rod (8) is slidably connected to the support frame (203).

5. The rapid demoulding device for prefabricated components according to claim 1, characterized in that: A collecting plate (9) is fixedly connected to one side of the operating frame (1), and a baffle (10) is fixedly connected to the top of the collecting plate (9).

6. A rapid demoulding device for prefabricated components according to claim 1, characterized in that: One end of each of the two separation strips (207) is fixedly connected to an extension strip (11), and the bottoms of the two extension strips (11) are in contact with the top of the first conveyor belt (201).

7. A rapid demoulding device for prefabricated components according to claim 2, characterized in that: One end of each of the two limiting plates (305) is fixedly connected to an inclined plate (12).

Images