ABS (Acrylonitrile Butadiene Styrene) plate plastic uptake device

The combined structure of guide blocks, limit blocks and hydraulic drive solves the problem of inaccurate plate positioning in the ABS plate blister device, achieves efficient plate positioning and simplified removal process, and improves production efficiency and product quality.

CN223442814UActive Publication Date: 2025-10-17HUBEI KAIWEI POLYMER MATERIAL CO LTD
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Patent Information

Application Number
CN202422826518.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-17
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing ABS sheet blister device is not accurate enough in the placement of the sheet, resulting in offset and incorrect angles, affecting the shaping effect, increasing the scrap rate and production costs.

Method used

The combined structure of guide blocks, limit blocks, transmission rods and hydraulic cylinder drives is adopted to achieve rapid deviation correction and precise positioning of the plate, and the design of rotating disk and ejector plate simplifies the plate removal process.

Benefits of technology

The positioning accuracy of the sheet during the blister forming process is improved, the quality problems of the shaped products are reduced, and the production efficiency and processing efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate processing, and discloses an ABS plate plastic uptake device which comprises a shell, a guide block is slidably connected to the interior of the shell, a sliding block is fixedly connected to the top end of the guide block, a limiting block is fixedly connected to the top end of the sliding block, a first transmission rod is slidably connected to the end, away from a mold, of the guide block, and a second transmission rod is slidably connected to the end, away from the mold, of the guide block. The front end of the first transmission rod is rotationally connected with a first rotating rod, the bottom end of the first rotating rod is rotationally connected to the interior of the shell, a driving assembly used for driving is arranged at the end, away from the first transmission rod, of the first rotating rod, and an ejection assembly used for rapidly ejecting out a plate is arranged in the shell. And a mold is arranged in the shell. According to the utility model, the plate can be ensured to be accurately positioned at an ideal position, a solid foundation is laid for a subsequent high-quality plastic uptake molding process, and the quality problem of molded products caused by inaccurate initial position of the plate is reduced to the greatest extent.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plate processing technical field especially relates to a kind of ABS plate blistering device. BACKGROUND

[0002] ABS plastic is a commonly used engineering plastic, with good comprehensive performance, such as high impact strength, good chemical stability, good electrical performance, these characteristics make ABS plastic has good forming performance and dimensional stability in blistering processing, can meet the production requirements of various complex shape plastic products. Therefore, the research and development and application of ABS plate blistering device, for giving full play to the performance advantage of ABS plastic, improve the quality and production efficiency of plastic products have important significance.

[0003] ABS plate blistering device is composed of heating assembly, forming assembly and cooling assembly, by heating, the texture of plate is soft, by mold and vacuum suction, plate is processed into various required shapes, and then formed by cooling assembly, to complete the processing of ABS plate.

[0004] In the actual use process of part of existing ABS plate blistering device, it is found that in the key link of shaping plate, a thorny problem often arises, that is, due to the inaccurate position of plate during placement, such as plate deviation, angle is not straight and other situations, which seriously affects the subsequent shaping effect of plate, thereby causing the increase of product scrap rate, increasing production cost, and reducing production efficiency, therefore, an ABS plate blistering device is proposed to solve the above problems. SUMMARY

[0005] In order to make up for the above shortcomings, the utility model provides an ABS plate blistering device, which aims at improving the problem of inaccurate position of plate during placement in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An ABS plate blistering device, comprising a housing, a guide block is slidably connected inside the housing, a sliding block is fixedly connected to the top end of the guide block, a limiting block is fixedly connected to the top end of the sliding block, a transmission rod one is slidably connected to the end of the guide block away from the mold, a rotating rod one is rotatably connected to the front end of the transmission rod one, the bottom end of the rotating rod one is rotatably connected inside the housing, a driving assembly is arranged at the end of the rotating rod one away from the transmission rod one for driving, an ejection assembly is arranged inside the housing for quickly ejecting plate, and a mold is arranged inside the housing.

[0008] The driving assembly comprises a hydraulic cylinder one, the outer part of the hydraulic cylinder one is fixedly connected in the inner part of the shell, the driving end of the hydraulic cylinder one is rotationally connected with a connecting rod, and the rear end of the connecting rod is rotationally connected with the front end of the rotating rod one.

[0009] The top end of the shell is provided with a sliding groove one, and the outer part of the sliding block is slidingly connected in the inner part of the sliding groove one.

[0010] The ejecting assembly comprises a plurality of rotating discs, the outer parts of the rotating discs are rotationally connected in the inner part of the shell, the bottom ends of the rotating discs are all rotationally connected with rotating rods two, the top ends of the rotating rods two are all rotationally connected with sliding blocks two, and the proximal sides of the two sliding blocks two are fixedly connected with an ejecting plate.

[0011] The inner part of the shell is provided with a sliding groove two, and the outer parts of the sliding blocks two are slidingly connected in the inner part of the sliding groove two.

[0012] The inner part of the shell is fixedly connected with a hydraulic cylinder two, and the driving end of the hydraulic cylinder two is fixedly connected with a supporting plate.

[0013] The two sides of the supporting plate are both fixedly connected with sliding blocks one, the outer parts of the sliding blocks one are slidingly connected in the inner part of the shell, and the top end of the shell is rotationally connected with a fixing rod.

[0014] The two ends of the sliding blocks one are both rotationally connected with transmission rods two, the distal sides of the transmission rods two are all rotationally connected with the top ends of the rotating discs, the bottom end of the mold is fixedly connected with the top end of the supporting plate, and the top end of the shell is rotationally connected with a heating box.

[0015] The utility model has the advantages of the following:

[0016] 1、in the utility model, through the rotation of rotating rod one, two limit blocks are made to slide at the top end of the shell, deviation correction action can be completed in a short time, production efficiency is avoided due to long time operation, and the precision of deviation correction is higher, the plate material can be accurately located in the ideal position, a solid foundation is laid for subsequent high-quality plastic forming process, and the quality problem of plastic forming products caused by inaccurate initial position of the plate material is reduced to the maximum extent.

[0017] 2、in the utility model, when the mold shaping is completed and falls, the transmission of the rotating disc makes the ejecting plate carry out the ejecting operation to the shaped plate material, and the operator can conveniently take it down and place it in the corresponding collection area, so that the time consumed in the blanking link is effectively saved, the overall processing efficiency is greatly improved, and the whole plastic suction production process is more smooth and efficient. DRAWINGS

[0018] Figure 1A three-dimensional schematic view of the ABS plate blister packaging device is provided.

[0019] Figure 2 A structure schematic view of the limiting block of the ABS plate blister packaging device is provided.

[0020] Figure 3 For Figure 2 The enlarged view of A in the middle.

[0021] Figure 4 A structure schematic view of the ejection plate of the ABS plate blister packaging device is provided.

[0022] Legend:

[0023] 1, shell; 2, guide block; 3, sliding block; 4, limiting block; 5, transmission rod one; 6, sliding groove one; 7, rotating rod one; 8, heating box; 9, connecting rod; 10, hydraulic cylinder one; 11, sliding block one; 12, transmission rod two; 13, rotating disc; 14, rotating rod two; 15, sliding block two; 16, ejection plate; 17, hydraulic cylinder two; 18, support plate; 19, sliding groove two; 20, mold; 21, fixed rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Referring to Figures 1 to 3 , the present application provides an embodiment: an ABS plate blister packaging device, comprising a shell 1, the shell 1 is made of a strong and durable stainless steel material, has good corrosion resistance and sufficient structural strength, can provide stable support for each component inside the device, and ensure long-term stable operation of the entire blister packaging device. The inside of the shell 1 is slidably connected with a guide block 2, the guide block 2 is made of wear-resistant and smooth engineering plastic material, which can reduce wear during long-term sliding and ensure smooth sliding in the shell 1, laying a foundation for accurate execution of subsequent related actions. The top end of the guide block 2 is fixedly connected with a sliding block 3, the sliding block 3 also uses a tough aluminum alloy material, which is light in weight and has high strength, facilitating flexible movement in the device, and the top end of the sliding block 3 is fixedly connected with a limiting block 4, the limiting block 4 is made of nylon material with moderate hardness, which can avoid scratching the surface of the plate during limiting operation of the ABS plate, and ensure the appearance quality of the plate.

[0026] The far end of the guide block 2 away from the mold 20 is slidingly connected with a transmission rod 5, the transmission rod 5 is made of high-strength alloy steel material, can bear larger tension and pressure, ensures that in the process of power transmission will not easily deform, guarantees the stability of power transmission. The front end of the transmission rod 5 is rotatably connected with a rotating rod 7, the bottom end of the rotating rod 7 is rotatably connected in the inside of the shell 1, the rotating rod 7 uses the carbon steel material which has better toughness, is convenient for smoothly rotating under the power drive, the far end of the rotating rod 7 away from the transmission rod 5 is provided with a driving assembly for driving, the inside of the shell 1 is provided with an ejection assembly for quickly ejecting the plate, the inside of the shell 1 is provided with the mold 20, the mold 20 is made of high-quality steel material after fine machining and heat treatment, its surface is smooth, the size precision is high, can ensure that the ABS plate is perfectly fitted when sucking and shaping, shapes the shape meeting the requirements, and has good heat conduction performance, is beneficial to heat transfer and distribution in the process of sucking.

[0027] The driving assembly comprises a hydraulic cylinder 10, the outside of the hydraulic cylinder 10 is fixedly connected in the inside of the shell 1, the hydraulic cylinder 10 selects the hydraulic product with reliable performance and good sealing, the hydraulic oil in the inside of the hydraulic cylinder 10 can drive the piston to move under stable pressure, thereby providing sufficient and stable power for the whole driving process, ensuring that the related components can accurately act as required. The driving end of the hydraulic cylinder 10 is rotatably connected with a connecting rod 9, the connecting rod 9 is made of solid metal rod material, has strong torsional resistance, can stably transmit the power output by the hydraulic cylinder 10, the rear end of the connecting rod 9 is rotatably connected with the front end of the rotating rod 7, the top end of the shell 1 is provided with a sliding groove 6, the inner wall of the sliding groove 6 is finely polished and coated with a lubricating coating, can make the friction smaller when the sliding block 3 slides in the inside, ensures the smoothness of sliding, the outside of the sliding block 3 is slidingly connected in the inside of the sliding groove 6;

[0028] Referring to Figure 1 and Figure 4 , the ejection assembly comprises a plurality of rotating discs 13, the rotating discs 13 are made of cast iron material which is wear-resistant and rotates flexibly, can stably rotate in the device, and can withstand long-term use, the outside of the plurality of rotating discs 13 is rotatably connected in the inside of the shell 1, the bottom end of the plurality of rotating discs 13 is rotatably connected with a rotating rod two 14, the rotating rod two 14 is made of metal pipe material which has good rigidity, can guarantee a certain structural strength, and can conveniently transmit power in the rotating process, the top end of the plurality of rotating rod two 14 is rotatably connected with a sliding block two 15, the sliding block two 15 is made of plastic material which has dense texture, can slide smoothly in the sliding groove two 19, the proximal side of the two sliding block two 15 is fixedly connected with an ejection plate 16, the ejection plate 16 selects the stainless steel sheet which has smooth and flat surface, so that when the ABS plate shaped after ejection is not damaged to the surface, is convenient for subsequent processing or use.

[0029] The inside of the shell 1 is provided with a sliding groove two 19, and the sliding groove two 19 has high dimensional accuracy and can accurately limit the sliding track of the sliding block two 15, so as to ensure that the ejection plate 16 moves in the predetermined direction, the outside of the plurality of sliding blocks two 15 is slidably connected in the inside of the sliding groove two 19, and the inside of the shell 1 is fixedly connected with the hydraulic cylinder two 17. The hydraulic cylinder two 17 also has excellent sealing performance and stable output force, and can reliably pull the supporting plate 18 to move correspondingly. The driving end of the hydraulic cylinder two 17 is fixedly connected with the supporting plate 18, and the supporting plate 18 is made of thick and solid steel plate and can bear the mold 20 and various forces in the plastic suction process, so as to ensure the stability of the whole device structure.

[0030] The two sides of the supporting plate 18 are fixedly connected with the sliding block one 11, the outside of the two sliding blocks one 11 is slidably connected in the inside of the shell 1, the top end of the shell 1 is rotatably connected with the fixed rod 21, the fixed rod 21 is made of metal material with high strength and can play a good fixing role when the ABS plate is attached, so as to prevent the plate from moving during heating and other operations, the two ends of the two sliding blocks one 11 are rotatably connected with the transmission rod two 12, the material of the transmission rod two 12 ensures that it has good force transmission performance, the far side of the plurality of transmission rods two 12 is rotatably connected with the top end of the plurality of rotating discs 13, the bottom end of the mold 20 is fixedly connected with the top end of the supporting plate 18, and the top end of the shell 1 is rotatably connected with the heating box 8. The inside of the heating box 8 is provided with high-efficiency heating elements, which can quickly and uniformly heat the ABS plate placed on the top end of the shell 1, so that the plate can quickly reach a softened state suitable for plastic suction, and the efficiency of plastic suction processing is improved.

[0031] Working principle: when the worker needs to process the plate, the ABS plate is placed on the top end of the shell 1, at this time the hydraulic cylinder one 10 can be started, the hydraulic cylinder one 10 pulls the connecting rods 9 on both sides, so that the two rotating rods one 7 rotate in the inside of the shell 1, through the rotation of the rotating rod one 7, the transmission rod one 5 pulls the guide block 2 to slide in the inside of the shell 1, so that the two sliding blocks 3 drive the two limiting blocks 4 to move towards each other, so as to realize the deviation correction operation of the ABS plate, so that the ABS can be placed on the top end of the shell 1 uniformly, avoiding the influence of the quality of plastic forming due to the deviation of the plate, at this time the limiting block 4 returns to the original position, and the fixed rod 21 tightly adheres to the ABS plate, at this time the heating box 8 can be started to heat the ABS plate. After heating, the hydraulic cylinder two 17 can be started to make the mold 20 plasticize the plate.

[0032] When the shaping is completed, the hydraulic cylinder two 17 is started, the hydraulic cylinder two 17 will pull the support plate 18 to move downwards, the support plate 18 slides in the inside of the shell 1 through the sliding block one 11 on both sides, the sliding block one 11 will make the transmission rod two 12 drive the rotating disc 13 to rotate in the inside of the shell 1, through the rotation of the rotating disc 13, the sliding block two 15 is pushed by the rotating rod two 14, so that the ejection plate 16 slides in the inside of the sliding groove two 19, through the mould 20 descending after the shaping is completed, the ejection plate 16 will be ejected upwards, the shaped ABS is ejected, which is convenient for manual taking and improves the work efficiency.

[0033] Finally, it should be noted that: the above only for the preferred embodiments of the utility model have described, and not for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. An ABS sheet material blister device, comprising a housing (1), characterized in that: The housing (1) is slidably connected to a guide block (2), the top end of the guide block (2) is fixedly connected to a slider (3), the top end of the slider (3) is fixedly connected to a limit block (4), the end of the guide block (2) away from the mold (20) is slidably connected to a transmission rod (5), the front end of the transmission rod (5) is rotatably connected to a rotating rod (7), the bottom end of the rotating rod (7) is rotatably connected to the inside of the housing (1), the end of the rotating rod (7) away from the transmission rod (5) is provided with a driving assembly for driving, the inside of the housing (1) is provided with an ejection assembly for quickly ejecting a plate, and the inside of the housing (1) is provided with a mold (20).

2. The ABS sheet material blister device according to claim 1, characterized in that: The driving assembly includes a hydraulic cylinder (10), the exterior of the hydraulic cylinder (10) is fixedly connected to the interior of the housing (1), the driving end of the hydraulic cylinder (10) is rotatably connected to a connecting rod (9), and the rear end of the connecting rod (9) is rotatably connected to the front end of the rotating rod (7).

3. The ABS sheet material blister device according to claim 1, characterized in that: A sliding groove (6) is provided at the top of the housing (1), and the outside of the slider (3) is slidably connected to the inside of the sliding groove (6).

4. The ABS sheet material blister device according to claim 1, characterized in that: The ejection assembly includes a plurality of rotating disks (13), the outer portions of the plurality of rotating disks (13) are rotatably connected to the interior of the housing (1), the bottom ends of the plurality of rotating disks (13) are rotatably connected to a second rotating rod (14), the top ends of the plurality of second rotating rods (14) are rotatably connected to a second sliding block (15), and the adjacent sides of the two second sliding blocks (15) are fixedly connected to an ejection plate (16).

5. The ABS sheet material blister device according to claim 4, characterized in that: A second slide groove (19) is provided inside the housing (1), and the exteriors of the plurality of second sliding blocks (15) are slidably connected to the interior of the second slide groove (19).

6. The ABS sheet material blister device according to claim 4, characterized in that: A second hydraulic cylinder (17) is fixedly connected to the interior of the housing (1), and a driving end of the second hydraulic cylinder (17) is fixedly connected to a support plate (18).

7. The ABS sheet material blister device according to claim 6, characterized in that: Both sides of the support plate (18) are fixedly connected to a sliding block (11), the outsides of the two sliding blocks (11) are slidably connected to the inside of the shell (1), and the top end of the shell (1) is rotatably connected to a fixed rod (21).

8. The ABS sheet material blister device according to claim 7, characterized in that: Both ends of the two sliding blocks (11) are rotatably connected to the transmission rod (12), and the far sides of the plurality of transmission rods (12) are rotatably connected to the top ends of the plurality of rotating disks (13). The bottom end of the mold (20) is fixedly connected to the top end of the support plate (18), and the top end of the shell (1) is rotatably connected to the heating box (8).