Plate roller auxiliary loading and unloading device of photogravure press

By designing an auxiliary loading and unloading device for the plate roller of the gravure printing press and using a multi-linked robotic arm and sensor control system, the automatic disassembly and positioning of the plate roller is realized, which solves the problems of high manpower demand and operational errors in the loading and unloading process of the plate roller in the gravure printing press, and improves the loading and unloading efficiency and printing quality.

CN223443079UActive Publication Date: 2025-10-17JIANGXI YUNFEI PRINTING CO LTD
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Patent Information

Application Number
CN202423018653.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-17
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The gravure printing press requires multiple workers to work together during the loading and unloading process of the plate roller, resulting in high workload and operational errors, affecting the loading and unloading speed and printing quality. This problem is particularly prominent when the plate roller is frequently replaced in large printing companies.

Method used

An auxiliary loading and unloading device for the plate roller of a gravure printing press is designed. It adopts a multi-linked robotic arm and a supporting arm system, combined with sensors and control modules, to realize the automatic disassembly, movement and positioning of the plate roller, reduce manual operation, and ensure the accuracy and stability of the process.

Benefits of technology

Through automated control and multi-degree-of-freedom motion, the operating load on workers is reduced, the accuracy and efficiency of plate roller loading and unloading are improved, human errors are avoided, and the stability and applicability of the system are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an auxiliary loading and unloading device, and provides the auxiliary loading and unloading device for the printing roller of the gravure printing machine, which comprises a main body, a power wheel, a steering wheel, a mounting seat and the like, a power module is arranged in the body and used for supplying power to the power component or the signal transmission component on the body, power wheels are arranged on the front side and the rear side of the lower left portion of the body, driving pieces are arranged on the power wheels and used for driving the power wheels to move, steering wheels are arranged on the front side and the rear side of the lower right portion of the body, and a mounting base is arranged on the upper portion of the body. According to the utility model, the supporting arms capable of moving in multiple dimensions and multiple directions are arranged to support, move and position the plate roller when the plate roller is disassembled, so that the manual work is replaced, the operation load of workers is reduced, the accuracy and the stability in the disassembly process can be ensured to a certain extent, and the disassembly failure caused by personal errors is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of auxiliary loading and unloading device, especially a kind of auxiliary loading and unloading device of gravure printing machine's plate roller. BACKGROUND

[0002] As an important printing equipment, gravure printing machine is widely used in packaging, label, wallpaper and other fields. One of its core components is plate roller, which carries printing patterns and is the key to achieve high-quality printing. However, in the daily operation of gravure printing machine, the plate roller loading and unloading process often becomes an important factor restricting efficiency and cost.

[0003] During the loading and unloading process of plate roller, safety and stability need to be ensured to avoid damage or collision. Since plate roller itself is heavy and its surface is coated with precise printing patterns, any minor collision or friction may cause irreversible damage to it. As production scale expands and printing tasks increase, the requirements for plate roller loading and unloading speed and accuracy also become higher. Plate roller loading and unloading usually involves multiple steps, including plate roller positioning, fixing, unlocking, and moving. During disassembly, especially during plate roller movement, handling, positioning adjustment, and plate roller switching, multiple workers are required to work together, which will cause heavy workload on workers. If multiple people do not cooperate properly, operational errors may occur, leading to plate roller damage or printing quality problems. Especially in large printing enterprises, frequent replacement of plate roller to meet the needs of different printing tasks makes this problem more prominent. SUMMARY

[0004] To overcome the shortcomings that during disassembly, especially during plate roller movement, handling, positioning adjustment, and plate roller replacement, multiple workers are required to work together, which will cause heavy workload on workers. If multiple people do not cooperate properly, operational errors may occur, leading to plate roller damage or printing quality problems. Especially in large printing enterprises, frequent replacement of plate roller to meet the needs of different printing tasks makes this problem more prominent, the utility model aims to provide a kind of auxiliary loading and unloading device of gravure printing machine's plate roller to solve one of the above problems.

[0005] The utility model discloses a technical implementation scheme for a plate roller auxiliary mounting and dismounting device of a gravure printing machine, which comprises a main body, a power wheel, a steering wheel, a mounting seat, a hoisting table, a multi-link mechanical arm and a supporting arm. A power module is arranged inside the main body to supply power to power components or signal transmission components on the main body. The lower left part of the main body is provided with the power wheel on both sides. A driving element is arranged on the power wheel to drive the power wheel to move. The lower right part of the main body is provided with the steering wheel on both sides. The upper part of the main body is provided with the mounting seat. The upper part of the mounting seat is rotatably provided with the hoisting table. The mounting seat is provided with a power element. The hoisting table is driven to rotate by the driving element. The hoisting table is connected with the multi-link mechanical arm. The multi-link mechanical arm is composed of at least two arm segments connected with each other. The arm segments are connected by hinges or joints. A driving device is arranged on one arm segment to drive the relative movement between the arm segments. At least one sensor is arranged on the arm segment to detect the position and posture of the arm segment. The end of the multi-link mechanical arm is provided with the supporting arm. The supporting arm can move in multiple degrees of freedom under the driving of the multi-link mechanical arm.

[0006] As a further preferred scheme, the device further comprises a rotary driving element, a transmission element and a slide rail. The supporting arm is connected with the multi-link mechanical arm through the rotary driving element. The rotary driving element drives the movement of the supporting arm. The supporting arm can rotate around an axis and rotate in multiple directions. The upper part of the main body is provided with the slide rail. The mounting seat is slidably connected with the main body through the slide rail. The upper part of the main body is provided with the transmission element. The transmission element drives the automatic movement of the mounting seat on the slide rail.

[0007] As a further preferred scheme, the device further comprises a feeding cavity, a slide table and a supporting seat. The main body is provided with the feeding cavity. The slide table is arranged at the lower part of the feeding cavity. The slide table is provided with the supporting seat on both sides. The upper part of the supporting seat is provided with a space for placing the plate roller. The upper parts of the supporting seats on the same horizontal line can horizontally place one plate roller.

[0008] As a further preferred scheme, the device further comprises a transmission element and a slide rail. The lower part of the feeding cavity is provided with the slide rail. The slide table is slidably arranged in the feeding cavity of the main body through the slide rail. The transmission element is arranged inside the feeding cavity. The transmission element drives the automatic translation of the slide table in the front-rear direction on the slide rail.

[0009] As a further preferred scheme, the upper parts of the supporting seats on the slide table top are separated by a feeding interval. The feeding interval allows the end of the supporting arm to enter and exit.

[0010] As a further preferred scheme, the device further comprises a control module and a sensor. The main body is provided with the control module. The control module is connected with the power wheel, the steering wheel, the multi-link mechanical arm and the supporting arm control system to control and monitor the running state of each component. The device further comprises the sensor. The main body, the mounting seat, the multi-link mechanical arm and the supporting arm are provided with the sensor at key positions to detect and feedback the running state.

[0011] The utility model has the advantages that: the utility model replaces manual work through the setting of the multi-dimensional and multidirectional movable supporting arm for lifting, moving and positioning during the dismounting of the plate roller, reduces the operation load of workers, ensures the accuracy and stability during the dismounting process to some extent, and avoids dismounting failure caused by human error.

[0012] The utility model discloses a slide table and support seat are set up, and the plate roller to be installed and after dismounting is placed, and the plate roller can be placed quickly after dismounting and be installed by taking the roller during alternation through the support seat, convenient maintenance and replacement.

[0013] The utility model discloses a control module and the sensor of each key position in the device are set up, and the automatic operation of the device is realized to some extent, such as device movement, plate roller dismounting positioning, realizes automatic control, and further improves the performance and application scope of the system. ACCURACY

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model mounting seat, hoisting platform and multi-connected mechanical arm and the like.

[0016] Figure 3 It is the three-dimensional structure schematic diagram of the utility model hidden taking arm and the like.

[0017] Figure 4 It is the plan view of the utility model slide table, support seat and the like.

[0018] The figure mark name: 1 - main body, 2 - power wheel, 3 - steering wheel, 4 - mounting seat, 41 - hoisting platform, 42 - multi-connected mechanical arm, 43 - supporting arm, 5 - rotary drive, 6 - transmission piece one, 61 - slide rail one, 7 - material placing cavity, 71 - slide table, 72 - support seat, 73 - taking interval, 8 - transmission piece two, 81 - slide rail two, 9 - control module, 91 - sensor, 100 - roller body. DETAILED DESCRIPTION

[0019] The technical solutions will be further described below in combination with specific embodiments, and it should be noted that: the words such as up, down, left and right in the text only refer to the position of the shown structure in the corresponding drawing. The serial numbers of the components in the text, such as first, second, etc., are only used to distinguish the described objects, and do not have any sequence or technical meaning. The connection, coupling, etc. mentioned in the application includes direct and indirect connection (coupling) unless otherwise specified.

[0020] A plate roll auxiliary loading and unloading device of a gravure printing machine, as shown in Figures 1-3 The main body 1 is internally integrated with a power module, which is responsible for providing stable power supply for all power components and signal transmission components on the main body 1. On the left lower part of the main body 1, two power wheels 2 are equipped on the front and back sides, and each power wheel 2 is equipped with driving elements that can accurately control the movement of the power wheel 2, thereby ensuring that the entire device can move flexibly within the working area.

[0021] At the same time, the right lower part of the main body 1 is provided with steering wheels 3 on the front and back sides, which work cooperatively with the power wheels 2 to easily realize steering during movement, improving the convenience of operation.

[0022] On the upper part of the main body 1, a mounting seat 4 is stably installed. This mounting seat 4 not only provides solid support for the components above, but also has a lifting platform 41 rotatably installed on its upper part. The rotation of the lifting platform 41 is realized through power elements inside the mounting seat 4, which allows the lifting platform 41 to rotate as needed to adjust the position of the multi-link mechanical arm 42 connected to it.

[0023] The multi-link mechanical arm 42 is composed of at least two connected arm segments, which are connected through hinges or joints to realize flexible movement. One of the arm segments is equipped with a driving device that can accurately control the relative movement between the arm segments, allowing the multi-link mechanical arm 42 to perform various complex actions as needed. In addition, at least one arm segment is equipped with a sensor 91 that can detect the movement position and posture of the arm segment in real time, providing accurate information feedback to the operator.

[0024] As shown in Figure 1 and Figure 2 At the end of the multi-link mechanical arm 42, a supporting arm 43 is provided, which can realize multi-degree-of-freedom movement under the drive of the multi-link mechanical arm 42, making it easy to grasp and place the plate roll body 100 of the gravure printing machine. To further enhance the flexibility of the supporting arm 43, it is connected to the multi-link mechanical arm 42 through a rotary driving element 5, which can drive the supporting arm 43 to rotate around the axis, thereby realizing multi-directional rotation, making the supporting arm 43 more handy when grasping and placing the plate roll.

[0025] In addition, the upper part of the main body 1 is also provided with a sliding rail 61, and the mounting seat 4 is connected with the main body 1 in a sliding manner through the sliding rail 61. This design enables the mounting seat 4 to automatically move on the sliding rail 61 as needed, thereby further expanding the working range of the multi-connected mechanical arm 42 and the supporting arm 43. In order to realize the automatic movement of the mounting seat 4 on the sliding rail 61, the upper part of the main body 1 is also provided with a transmission member 6, which can accurately control the movement of the mounting seat 4 on the sliding rail 61, so that the entire device can more efficiently complete the loading and unloading task of the plate roller.

[0026] Based on the embodiment 1, as shown in Figure 1 、 Figure 3 and Figure 4 , the device is additionally provided with a material system to facilitate the access of the plate roller, and a material placing cavity 7 is formed in the main body 1, and a slidable sliding table 71 is installed at the lower part of the material placing cavity 7. The sliding table 71 is automatically translated forward and backward through a transmission member 2 and a sliding rail 2 81. Specifically, the sliding rail 2 81 is ingeniously arranged at the lower part of the material placing cavity 7, which enables the sliding table 71 to easily slide forward and backward in the material placing cavity 7 of the main body 1. Meanwhile, the transmission member 2 is also arranged in the material placing cavity 7, which is responsible for driving the sliding table 71 to automatically translate forward and backward on the sliding rail. This improvement not only optimizes the access process of the plate roller, but also significantly improves the working efficiency, making the entire system more smooth and efficient. Through the precise cooperation of the transmission member 2 and the sliding rail 2 81, the sliding table 71 can accurately and stably complete the forward and backward sliding action. The support seats 72 are symmetrically arranged on the front and rear sides of the sliding table 71, which are used to stably place the plate roller. In addition, a plate roller can be horizontally placed between the support seats 72 on the same line. Furthermore, the material taking interval 73 is arranged between the support seats 72 on the top of the sliding table 71, which facilitates the entry and exit of the supporting arm 43 to grab the roller body 100, thereby realizing the convenient taking and placing of the plate roller. This design not only improves the convenience of the plate roller access, but also further improves the overall working efficiency.

[0027] In addition, as shown in Figure 3 , the device is also equipped with an advanced control system and sensor network to realize accurate control and real-time monitoring of each component. On one side of the main body 1, a control module 9 is arranged, which is closely connected with the control systems of the power wheels 2, the steering wheels 3, the multi-connected mechanical arm 42 and the supporting arm 43, and is responsible for sending instructions and receiving feedback, thereby ensuring that each component can accurately operate according to the predetermined program.

[0028] At the same time, in order to monitor the running state of the device in real time, sensors 91 are installed on the key parts of the main body 1, the mounting seat 4, the multi-connected mechanical arm 42 and the supporting arm 43, which can accurately capture the key parameters such as the position, speed and force of each component, and feed back the information to the control module 9 in real time, and through processing the feedback information, the control module 9 can adjust the control strategy in time to ensure that the device always maintains the best working state.

[0029] The combination of this control system and sensor network not only improves the automation degree and operation efficiency of the device, but also greatly enhances the stability and reliability of the device.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A plate roller auxiliary loading and unloading device for a gravure printing press, comprising a main body (1), wherein a power module is provided inside the main body (1) for supplying power to a power component or a signal transmission component on the main body (1); Its characteristics are: The main body (1) is provided with a power wheel (2), a steering wheel (3), a mounting seat (4), a lifting platform (41), a multi-linked mechanical arm (42) and a supporting arm (43). The main body (1) is provided with a power wheel (2) on both sides of the front and rear of the lower left part. A driving member is provided on the power wheel (2) for driving the power wheel (2) to move. The main body (1) is provided with a steering wheel (3) on both sides of the front and rear of the lower right part. The main body (1) is provided with a mounting seat (4) on the upper part. The upper part of the mounting seat (4) is provided with a lifting platform (41) in a rotatable manner. The mounting seat (4) is provided with a power member. The lifting platform (41) is driven by the driving member. The platform (41) rotates, and a multi-linked mechanical arm (42) is connected to the lifting platform (41). The multi-linked mechanical arm (42) consists of at least two interconnected arm sections, each of which is connected by a hinge or a joint. A driving device is provided on one arm section for driving the relative movement between the arm sections. A sensor (91) is provided on at least one arm section for detecting the position and posture of the movement of the arm section. A supporting arm (43) is provided at the end of the multi-linked mechanical arm (42). Driven by the multi-linked mechanical arm (42), the supporting arm (43) can realize multi-degree-of-freedom movement.

2. The plate roller auxiliary loading and unloading device of the gravure printing press according to claim 1, characterized in that: The invention also includes a rotary drive member (5), a transmission member (6) and a slide rail (61). The support arm (43) is connected to the multi-linked mechanical arm (42) through the rotary drive member (5). The support arm (43) is driven to move by the rotary drive member (5). The support arm (43) can rotate about its axis to achieve multi-directional rotation. The upper part of the main body (1) is provided with a slide rail (61). The mounting seat (4) is connected to the main body (1) in a sliding manner through the slide rail (61). The upper part of the main body (1) is provided with a transmission member (6). The mounting seat (4) is driven to automatically move on the slide rail (61) through the transmission member (6).

3. The plate roller auxiliary loading and unloading device of the gravure printing press according to claim 2, characterized in that: The invention also comprises a discharge cavity (7), a slide (71) and a support seat (72). The discharge cavity (7) is opened in the main body (1). The lower part of the discharge cavity (7) is provided with a slide (71). The support seats (72) are symmetrical on both the front and rear sides of the slide (71). Space for placing a plate roller is provided between the upper parts of the support seats (72) on the same horizontal line. A plate roller can be placed horizontally between the upper parts of the support seats (72) on the same horizontal line on the left and right sides.

4. The plate roller auxiliary loading and unloading device of the gravure printing press according to claim 3, characterized in that: The invention also includes a second transmission member (8) and a second slide rail (81). The second slide rail (81) is provided at the lower part of the discharge chamber (7). The slide (71) slides forward and backward in the discharge chamber (7) of the main body (1) through the second slide rail (81). The second transmission member (8) is provided inside the discharge chamber (7). The slide (71) is driven by the second transmission member (8) to automatically translate forward and backward on the slide rail.

5. The auxiliary loading and unloading device for the plate roller of the gravure printing press according to claim 4, characterized in that: There is a material taking interval (73) at one end between the upper part of the top support seat (72) of the slide (71), and this material taking interval (73) allows the end of the supporting arm (43) to enter and exit.

6. The plate roller auxiliary loading and unloading device of the gravure printing press according to claim 5, characterized in that: The invention also includes a control module (9) and a sensor (91). The control module (9) is provided on one side of the main body (1). The control module (9) is connected to the control system of the power wheel (2), the steering wheel (3), the multi-linked mechanical arm (42), and the supporting arm (43) for controlling and monitoring the operating status of each component. The installation also includes a sensor (91). The key parts of the main body (1), the mounting base (4), the multi-linked mechanical arm (42), and the supporting arm (43) are all provided with sensors (91) for detecting and feeding back the operating status.