Adjusting tool of cigarette packer

Abstract

The utility model discloses an adjusting tool for a cigarette packer, which relates to the technical field of tobacco machinery and comprises a tool bottom, a tool middle and a tool upper portion, the tool upper portion is positioned at the upper end of the tool middle, the tool middle is positioned at the upper end of the tool bottom, and the tool bottom is a main body portion of the whole tool and is of a concave structure. The tool conforms to the shape design of a round die box, a bottom plane is arranged at the lower end of the bottom of the tool, the bottom plane of the tool is attached to the end face of the bottom of the round die box during correction, the middle of the tool is the middle part of the tool and is of a structure shaped like a Chinese character'zhong ', and the size and length of the tool are adjusted according to the circumference size specification of a cigarette by being matched with the bottom of the tool, so that the position of a cigarette protection claw is corrected. According to the utility model, when the circumference specification of a cigarette, the first wheel and other parts are replaced, the first wheel cigarette protection claw, the cigarette clamping plate and the swing arm can be quickly and accurately adjusted to the required positions by using the tool, so that the adjusting time is greatly shortened, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco machinery technical field, especially relate to a cigarette packer adjustment frock. BACKGROUND

[0002] The first wheel is located in the GD host head part, is between 767 mould box belt and the second wheel, carries out the first forming to the cigarette, in the packaging process, the mould box cigarette group pushes the cigarette plate and pushes the mould box formed 20 cigarette groups in the mould box, the cigarette transmission system assembly's cigarette claw closes in the first wheel rotation process, opens when the cigarette group pushes the first wheel, thereby passes the cigarette group from 767 mould box to the second wheel, along with the market demand usually produces some different circumference specifications cigarette, the second wheel's cigarette claw, swing arm, cigarette plate want to carry out appropriate position adjustment according to different cigarette circumference, cigarette packer adjustment frock is the key tool of guaranteeing that cigarette packer is efficient and accurate operation, it is mainly used to the key parts of packer, adopts the material and manufacturing process of solid durable and high precision, can effectively reduce the packaging defective rate caused by equipment component deviation, improves the packaging quality stability, can significantly shorten equipment debugging time simultaneously, improves production efficiency, plays the indispensable important role in the cigarette production and packaging link, in practical application, cigarette packer adjustment frock usually needs the following technologies:

[0003] 1, high-precision positioning: is the core of cigarette packer accurate adjustment, positioning reference component process material is excellent, combines multiple technologies, can also compensate error, lays the foundation for adjustment;

[0004] 2, precision measurement: the key to obtain adjustment data, the measuring tool precision is high, adopts multiple sensor fusion, measures the shape and motion parameters of packer, provides the basis for adjustment, ensures that the parameter is best;

[0005] 3, fine adjustment locking: important when adjusting, fine adjustment mechanism high precision, makes the stable operation of packer;

[0006] 4, man-machine interaction and data management: improves the operation convenience and management efficiency, has intuitive interface, can input parameters etc., can store transmission data, optimizes the process, improves management and production efficiency.

[0007] At present, manufacturers use various devices and methods to achieve the function of adjusting the tooling of a cigarette packaging machine. The existing cigarette packaging machine adjustment tooling has important functions in many aspects. In the aspect of equipment installation and debugging, it can provide accurate positioning reference and measurement data for the initial installation of the cigarette packaging machine, ensure the accurate installation position of each component, shorten the equipment installation period, and improve the installation quality. In the production process adjustment, it can quickly and accurately adjust various parameters of the packaging machine, such as the conveying speed of the packaging paper, the folding angle, the sealing temperature, etc., so that the packaging machine can adapt to the production needs of different specifications of cigarette products, ensure the consistency and stability of the cigarette packaging quality, and reduce the production of defective packaging products. In the aspect of equipment maintenance, through the precise measurement function of the tooling, it can timely find the wear and deformation of the packaging machine components, and use fine adjustment and locking technology to repair and adjust the related components, prolong the service life of the equipment, and reduce the equipment maintenance cost. In the aspect of production management, the man-machine interaction and data management technology make the tooling an important part of the cigarette production management system, providing data support for production planning, quality control, equipment maintenance plan arrangement, etc., improving the overall management level and production efficiency of cigarette production enterprises, and ensuring the production quality and market supply of cigarette products.

[0008] However, the above-mentioned method has a prominent hardware structure problem. During the operation of the equipment, the rejected cigarette is often pushed into a messy round, causing damage to the cigarette protection claw and the swing arm, thereby requiring replacement of the cigarette protection claw and the swing arm and position adjustment. When replacing a new round, the size of the cigarette protection claw, the swing arm, and the cigarette clamping plate also needs to be adjusted. In actual production, due to the lack of adjustment tooling, the repair worker adjusts according to experience each time, determines the adjustment distance of the cigarette protection claw, the swing arm, and the cigarette clamping plate by visually observing the tightness of the cigarettes in the mold box, and the effect of each adjustment is uncertain. Therefore, the method of opening and adjusting at the same time is often adopted. Through the method, whether further adjustment is needed is considered by checking the quality of the cigarettes after disassembling the cigarettes, which leads to material waste due to repeated adjustment. If the adjustment is not proper, quality problems such as cigarette piercing, cigarette paper curling at the edge of the cigarette, and tobacco falling off may occur. The occurrence of the cigarette quality problem may cause a series of library cleaning and return checking phenomena, and the flow into the market will seriously affect the brand image. The present application proposes a solution to solve the above-mentioned problem. Through the use of the adjustment tooling, the repair worker can quickly and accurately achieve the adjustment technical requirements of the cigarette protection claw, the swing arm, and the cigarette clamping plate of a round without relying on his own experience, which reduces the material loss caused by long adjustment time and multiple times. At the same time, the quality risk caused by improper adjustment is avoided. Practical new type content

[0009] In view of the deficiencies of the prior art, the utility model provides a cigarette packer adjustment tool, solves the problem that in the process of equipment operation, the incomplete rejected disorderly cigarette is pushed into a round, the cigarette protection claw and the swing arm are damaged, and thus the cigarette protection claw and the swing arm need to be replaced and position adjustment is carried out; when a new round is replaced, the size of the cigarette protection claw, the swing arm and the cigarette clamping plate also needs to be adjusted, in actual production, due to the lack of adjustment tool, the repairman adjusts every time according to experience, the adjustment distance of the cigarette protection claw, the swing arm and the cigarette clamping plate is determined by visually measuring the tightness of the cigarette in the mould box, the effect of adjustment is uncertain every time, and the way of opening and adjusting is often adopted, whether the cigarette quality needs to be continuously adjusted is considered by checking the cigarette quality after the cigarette is taken out, repeated adjustment leads to great material waste, and quality problems such as cigarette piercing, cigarette edge cigarette paper lifting and tobacco falling are caused by improper adjustment, the occurrence of the cigarette quality problem causes a series of warehouse cleaning and rechecking phenomenon, and the technical problem of seriously influencing the brand image when the cigarette flows into the market.

[0010] In order to achieve the above object, the utility model is realized by the following technical scheme:

[0011] A cigarette packer adjustment tool, including tool bottom, tool middle part and tool upper part, tool upper part is located in the upper end position of tool middle part, tool middle part is located in the upper end position of tool bottom, tool bottom is the main part of the whole tool, and it is "concave" structure, which fits the design of a round mould box, the lower end of tool bottom is provided with bottom plane, the bottom plane of the tool is attached to the bottom end face of a round mould box during correction, tool middle part is the middle part of the tool, and it is "middle" structure, the size length of the tool is adjusted according to the circumference size specification of cigarette to correct the position of the cigarette protection claw, spring two is arranged between tool bottom and tool middle part, the lower end of tool bottom is provided with bolt two, and bolt two is connected with tool middle part through spring two.

[0012] Preferably, the lower end of the tool upper part is provided with a lower end face, the tool upper part is the upper part of the tool, and it is "Ji" structure, the upper end of the tool middle part is provided with a stepped face, and the lower end face corresponds to the stepped face.

[0013] Preferably, the lower end of the tool upper part is fixedly connected with spring one, the lower end of spring one is fixedly connected with the upper end of the tool middle part, spring one is installed at the center position of the tool upper part and the tool middle part, the tool lower end face cooperates with the tool stepped face to clamp and fix the closed cigarette protection claw and swing arm, bolt one is a common internal hexagonal bolt, bolt one clamps and fixes the cigarette protection claw, and the tool bottom end face is attached to the bottom of a round mould box during measurement and is a reference surface.

[0014] Preferably, the upper end of the tool upper part is provided with bolt one, bolt one is threadedly connected with the tool upper part and is installed in the screw hole at the center position of the tool upper part, bolt one connects the tool upper part and the tool middle part, and the end faces of the tool upper part and the tool middle part are clamped and fixed to the cigarette protection claw by adjusting bolt.

[0015] Preferably: bolt one is threaded into the upper end of the upper part of the tool and the middle part of the tool, the outer diameter of spring one is 5.5mm, the wire diameter of spring one is 1mm, bolt one is connected through spring one, the upper part of the tool is reset through the spring after adjusting the bolt, the cigarette guard is clamped and positioned during adjustment, then the position of the swing arm is calibrated by loosening a swing arm, the stepped surface is left-right symmetrical structure, the position of the cigarette guard to be calibrated is determined by measuring the stepped surface and the bottom surface of the tool bottom according to the circumference size of the cigarette.

[0016] Preferably: the lower end of the tool bottom is provided with a groove, spring two is located in the groove of the tool bottom, the outer diameter of spring two is 5.5mm, the wire diameter of spring two is 1mm, the upper part of the tool is reset by adjusting the bolt to compress or stretch the spring, the bottom plane is attached to the bottom surface of the one-round mold box during calibration, the bottom plane is the reference surface of the tool, the measurement length of the tool is determined by measuring the distance between the bottom plane and the stepped surface, bolt two is a common internal hexagonal bolt, which is installed in the screw hole of the tool bottom, and connects the tool bottom and spring two, the tool middle part, and cooperates with spring two to realize the adjustment of the height.

[0017] Compared with the prior art, the tool has the following beneficial effects:

[0018] 1. The tool can quickly and accurately adjust the one-round cigarette guard, the cigarette clamping plate and the swing arm to the required position when the circumference specifications of the cigarette and the one-round and other parts are replaced, the adjustment time is greatly shortened, and the work efficiency is improved.

[0019] 2. The tool can eliminate the influence caused by insufficient repair experience, greatly improve the installation and adjustment success rate, and reduce the waste of raw and auxiliary materials during the adjustment process.

[0020] 3. The tool can accurately adjust the one-round, ensure the stability of the overall structure from the source, avoid quality problems caused by improper adjustment, and ensure product quality. BRIEF DESCRIPTION OF DRAWINGS

[0021] The above description is only a summary of the technical scheme of the tool, in order to more clearly understand the technical means of the tool, and the content of the specification can be implemented, the following will be described in detail with the preferred embodiment of the tool and the accompanying drawings.

[0022] Figure 1 Fig. 1 is a side view of the tool structure of the present application;

[0023] Figure 2 Fig. 2 is a front view of the tool structure of the present application;

[0024] Figure 3, it is the utility model tool top structure schematic diagram;

[0025] Figure 4 , it is the utility model tool upper structure schematic diagram;

[0026] Figure 5 , it is the utility model tool middle structure schematic diagram;

[0027] Figure 6 , it is the utility model tool lower structure schematic diagram;

[0028] Figure 7 , it is the utility model tool structure explosion map.

[0029] Legend: 1, tool bottom; 2, tool middle part; 3, tool upper part; 4, bolt one; 5, spring one; 6, lower end surface; 7, stepped surface; 8, spring two; 9, bottom plane; 10, bolt two. DETAILED DESCRIPTION

[0030] The application embodiment provides a cigarette packaging machine adjusting tool, effectively solves the problems of incomplete and messy cigarette push into a round in the process of equipment operation, causes damage of cigarette protection claw and swing arm, and thus needs to replace the cigarette protection claw and swing arm and carry out position adjustment, and when replacing a new round, the size adjustment of the cigarette protection claw, swing arm and cigarette clamping plate is also needed, in actual production, due to lack of adjusting tool, the repair worker adjusts every time according to experience, and the adjustment distance of the cigarette protection claw, swing arm and cigarette clamping plate is determined by visually measuring the tightness of the cigarette in the mold box, the adjustment effect is uncertain every time, and often the way of opening and adjusting is adopted, whether the adjustment needs to be continued is considered by checking the cigarette quality through disassembly, and repeated adjustment leads to great material waste, and quality problems such as cigarette piercing, cigarette edge cigarette paper curling and tobacco falling are caused by improper adjustment, the occurrence of the cigarette quality problem causes a series of warehouse cleaning and return checking phenomenon, and the flow into the market will seriously affect the brand image technical problem, the utility model realizes that when replacing the cigarette circumferential specification and a round and other parts, the tool can quickly and accurately adjust the a round cigarette protection claw, cigarette clamping plate and swing arm to the required position, greatly shortens the adjustment time, and improves the work efficiency. EMBODIMENT

[0031] As shown in FIG. 1, FIG. 2, Figure 3 , FIG. 4, Figure 5 , Figure 6 and Figure 7As shown, the technical solution in the embodiment of the present application effectively solves the problem that during the operation of the equipment, messy cigarettes that are not completely rejected are often pushed into a round, causing damage to the cigarette claws and swing arms, which requires replacement of the cigarette claws and swing arms and position adjustment; when replacing a new round, the cigarette claws, swing arms, and cigarette clamping plates must also be adjusted in size. In actual production, due to the lack of adjustment tooling, repairmen make adjustments based on experience each time, visually inspecting the tightness of the cigarettes in the mold box to determine the adjustment distance of the cigarette claws, swing arms, and cigarette clamping plates. The effect of each adjustment is uncertain, and they often adopt a method of adjusting while opening, checking the quality of the cigarettes by disassembling them, and then considering whether to continue adjusting. Repeated adjustments lead to a large waste of materials. A slight improper adjustment will cause quality problems such as cigarette puncture, curling of cigarette paper at the edge of the cigarette, and tobacco slipping. The occurrence of cigarette quality problems will lead to a series of phenomena such as clearing the warehouse and returning for inspection, which will seriously affect the brand image if they flow into the market. The overall idea is as follows:

[0032] In view of the problems existing in the prior art, the utility model provides a cigarette packaging machine adjustment tool, including a tool bottom 1, a tool middle 2 and a tool upper 3, the tool upper 3 is located at the upper end of the tool middle 2, the tool middle 2 is located at the upper end of the tool bottom 1, the tool bottom 1 is the main part of the entire tool, and is in a "concave" shape, which fits the shape design of a round mold box, and a bottom plane 9 is provided at the lower end of the tool bottom 1. During correction, the bottom plane 9 of the tool is fitted into the bottom end surface of the round mold box, the tool middle 2 is the middle part of the tool, and is in a "middle" shape. The tool size length is adjusted according to the circumferential size specifications of the cigarette in conjunction with the tool bottom 1 Degrees are used to correct the position of the cigarette protection claws. A spring 2 8 is provided between the bottom 1 of the tooling and the middle 2 of the tooling. The lower end of the bottom 1 of the tooling is threadedly sleeved with a bolt 2 10. The bolt 2 10 passes through the spring 2 8 and is connected to the middle 2 of the tooling. The lower end of the upper part 3 of the tooling is provided with a lower end face 6. The upper part 3 of the tooling is the upper part of the tooling, and it has a "J"-shaped structure. The upper end of the middle 2 of the tooling is provided with a stepped surface 7, and the lower end face 6 corresponds to the stepped surface 7. The utility model realizes that when replacing the circumferential specifications of the cigarette and a wheel and other parts, the tooling can be used to quickly and accurately adjust a wheel of cigarette protection claws, cigarette clamping plates, and swing arms to the required positions, greatly shortening the adjustment time and improving work efficiency.

[0033] The lower end of the tool upper part 3 is fixedly connected with spring one 5, the lower end of spring one 5 is fixedly connected with the upper end of the tool middle part 2, spring one 5 is installed at the central position of the tool upper part 3 and the tool middle part 2, the tool lower end face 6 cooperates with the tool stepped face 7 to clamp and fix the closed cigarette protecting claw and the swing arm, the bolt one 4 is a common internal hexagonal bolt, the adjusting bolt clamps the cigarette protecting claw, the end face of the tool bottom 1 is attached to the bottom of the one-round mould box during measurement, and is a reference surface, the upper end of the tool upper part 3 is provided with the bolt one 4, the bolt one 4 is threadedly connected with the tool upper part 3, is installed in the screw hole at the central position of the tool upper part 3, connects the tool upper part 3 and the tool middle part 2, and makes the end faces of the tool upper part 3 and the tool middle part 2 clamp the cigarette protecting claw through the adjusting bolt, the utility model better eliminates the influence caused by insufficient repair experience, greatly improves the installation adjustment success rate, and simultaneously reduces the raw and auxiliary material waste in the adjustment process.

[0034] The bolt one 4 is threadedly connected with the upper end of the tool upper part 3 and the tool middle part 2, the outer diameter of spring one 5 is 5.5mm, the wire diameter of spring one 5 is 1mm, the bolt one 4 is connected, the tool upper part 3 is reset through the spring after the adjusting bolt, the cigarette protecting claw is clamped and positioned during adjustment, then the one-round swing arm is loosened to realize the calibration of the swing arm position, the stepped face 7 is a left-right symmetrical structure, according to the circumference size of the cigarette, whether the position of the cigarette protecting claw to be calibrated reaches the requirement is determined by measuring the bottom face of the stepped face 7 and the tool bottom 1, the lower end of the tool bottom 1 is provided with a groove, spring two 8 is located in the groove of the tool bottom 1, the outer diameter of spring two 8 is 5.5mm, the wire diameter of spring two 8 is 1mm, the tool upper part 3 is reset by compressing or stretching the spring through the adjusting bolt, the bottom plane 9 is attached to the bottom face of the one-round mould box during calibration, and is the reference surface of the tool, the measurement length of the tool is determined by measuring the distance between the bottom plane 9 and the stepped face 7, the bolt two 10 is a common internal hexagonal bolt, is installed in the screw hole of the tool bottom 1, connects the tool bottom 1, spring two 8 and the tool middle part 2, cooperates with spring two 8, realizes the adjustment of height, and the utility model realizes the accurate adjustment of the one-round, guarantees the stability of the overall structure from the source, avoids the quality problems caused by improper adjustment, and ensures product quality.

[0035] Working principle:

[0036] When the tobacco protecting claw, swing arm and tobacco clamping plate need to be replaced or fine-tuned, the special tool is used for calibration. The tool mainly consists of three parts, tool bottom 1, tool middle part 2 and tool upper part 3, which are steel and symmetrical structure. The tool fits the shape of the one-round mold box. When adjusting, the tool is placed in the one-round mold box. The bottom plane 9 of the tool is the reference surface. The inside surface of the swing arm and the surface of the tool are in close contact to determine whether the swing arm position meets the requirements. The tobacco protecting claw and the stepped surface 7 are in close contact to determine whether the installation position of the tobacco protecting claw meets the requirements. The two side surfaces of the tool and the surface of the tobacco clamping plate are in close contact to determine whether the distance between the tobacco clamping plates meets the requirements. After adjusting the position of the tobacco protecting claw, the bolt 4 of the tool upper part 3 is adjusted to clamp the swing arm with the tool upper part 3 and the tool middle part 2, and then the swing arm bolt is fixed to avoid the adjustment of the swing arm position by one person due to the tension of the tension spring.

[0037] Finally, it should be noted that: obviously, the above examples are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. A cigarette packaging machine adjustment tool, comprising a tool bottom (1), a tool middle (2) and a tool top (3), characterized in that: The tooling upper portion (3) is located at the upper end of the tooling middle portion (2), and a bottom plane (9) is provided at the lower end of the tooling bottom portion (1); A second spring (8) is provided between the tool bottom (1) and the tool middle (2), a second bolt (10) is threadedly sleeved on the lower end of the tool bottom (1), and the second bolt (10) passes through the second spring (8) and is connected to the tool middle (2).

2. The cigarette packaging machine adjustment tool according to claim 1, characterized in that: The lower end of the tooling upper portion (3) is provided with a lower end surface (6); The upper end of the tooling middle portion (2) is provided with a stepped surface (7), and the lower end surface (6) corresponds to the stepped surface (7).

3. The cigarette packaging machine adjustment tool according to claim 2, characterized in that: The lower end of the tooling upper portion (3) is fixedly connected to a spring 1 (5); The lower end of the spring 1 (5) is fixedly connected to the upper end of the tooling middle part (2).

4. The cigarette packaging machine adjustment tool according to claim 3, characterized in that: The upper end of the tooling upper part (3) is provided with a bolt 1 (4); Wherein, the bolt 1 (4) is threadedly connected to the upper part (3) of the tooling.

5. The cigarette packaging machine adjustment tool according to claim 4, characterized in that: The bolt 1 (4) passes through the upper part (3) of the tooling and is threadedly connected to the upper end of the middle part (2) of the tooling; Wherein, the outer diameter of the spring 1 (5) is 5.5 mm, and the wire diameter of the spring 1 (5) is 1 mm.

6. The cigarette packaging machine adjustment tool according to claim 5, characterized in that: The lower end of the tool bottom (1) is provided with a groove, and the second spring (8) is located in the groove of the tool bottom (1); Wherein, the outer diameter of the spring 2 (8) is 5.5 mm, and the wire diameter of the spring 2 (8) is 1 mm.

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