Card framing circulating mechanism

Abstract

The utility model discloses a card framing circulating mechanism, and relates to the technical field of automatic boxing. The card feeding device comprises a conveying mechanism and a card feeding mechanism, wherein the card feeding mechanism is arranged on one side of the conveying mechanism; the conveying mechanism comprises a first conveying line and a second conveying line, and the second conveying line is located below the first conveying line; in the utility model, a row of card main bodies are pushed into the material frame of the card push-in assembly through the framing assembly, the height of the card push-in assembly is controlled by the lifting assembly, and the inclination of the turnover frame is controlled by the first jacking cylinder, so that the turnover frame corresponds to the first conveying line or the second conveying line, and the full material frame can be conveyed into the second conveying line; compared with the prior art, the automatic framing and conveying system has the advantages that the arrangement length of a workshop assembly line is reduced, the occupied area of the conveying lines is reduced, the utilization rate of a workshop is increased, and the input cost of equipment is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic boxing technical field, concretely is card frame cycle mechanism. BACKGROUND

[0002] The card needs to be cut into single card by card arranging machine after printing, and then the edge of single card is punched and trimmed to form finished product card with rounded corners;

[0003] The device for automatically grabbing and boxing cards with publication number CN114852415A discloses a device for automatically grabbing and boxing cards, comprising: a grabbing device adopting a mechanical arm structure, a mechanical claw is arranged at the end position of the mechanical arm structure; the mechanical claw comprises two parallel card clamping plates that can move closer to or away from each other, a slide rod that can change position is arranged between the card clamping plates, and the slide rod can be transferred to the lower side of the card clamping plate to limit the card; a card boxing device for placing a card box; a card grabbing table for arranging cards, which is grabbed by the mechanical claw and then transferred to the card box by the grabbing device. The mechanical claw clamps the card stack through the two card clamping plates, and supports the card stack through the slide rod to prevent the card clamping plate from clamping insufficiently and causing the card in the middle position of the card stack to fall off. In this way, the clamping force of the card clamping plate does not need to be set to the maximum, and the card is also prevented from flying out of the mechanical claw;

[0004] In the patent, the combination of robots and assembly lines is adopted to realize the automatic boxing of cards. Since such a way needs to be equipped with a relatively long assembly line, it leads to a relatively large floor area of the equipment, and further leads to a low utilization rate of the factory building. At the same time, since the cost of the robot is high, it leads to high cost. UTILITY MODEL CONTENTS

[0005] In order to solve the above problems, the purpose of the utility model is to provide a card frame cycle mechanism.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme: a card frame cycle mechanism, comprising a conveying mechanism and a card feeding mechanism, the card feeding mechanism is arranged on one side of the conveying mechanism;

[0007] The conveying mechanism comprises a first conveying line and a second conveying line, the second conveying line is located below the first conveying line, and the upper surface of the first conveying line is equipped with two conveying points;

[0008] The top wall of each of the two conveying points is equipped with an empty frame pushing assembly, and the empty frame pushing assembly cooperates with the first conveying line;

[0009] The lower side of the second conveying line is equipped with a full frame power assembly, and the full frame power assembly cooperates with the second conveying line;

[0010] The card feeding mechanism comprises a card pushing assembly, a lifting assembly and a frame loading assembly.

[0011] Preferably, the card pushing assembly comprises a base plate, a turnover frame is hingedly installed on the upper surface of the base plate, the turnover frame corresponds to a conveying point, a material frame is arranged above the turnover frame, a roller shaft row is rotatably arranged on the inner wall of the turnover frame, and the lower surface of the material frame and the outer wall of the roller shaft row are in movable contact.

[0012] A first jacking cylinder is arranged on the base plate, and a jacking wheel is arranged at the piston end of the first jacking cylinder.

[0013] Preferably, a bottom plate is hingedly installed on the opening side of the material frame, a second jacking cylinder is arranged on the turnover frame, and the piston end of the second jacking cylinder and the free end of the bottom plate vertically correspond.

[0014] Preferably, a limiting plate is arranged on one side of the turnover frame, and the limiting plate is in movable contact with the closed side of the material frame.

[0015] Preferably, the lifting assembly comprises an L-shaped base, a first motor and a first lead screw are arranged on the L-shaped base, the driving output end of the first motor and one end of the first lead screw are fixedly connected, and the first lead screw is threadedly rotatably connected to one side of the base plate.

[0016] Preferably, a plurality of self-locking wheels are hingedly installed at the bottom end of the L-shaped base, and a plurality of support seats are slidably arranged at the bottom end of the L-shaped base.

[0017] Preferably, two slide rails are arranged on one side of the L-shaped base, and one side of the base plate is slidably mounted on the two slide rails.

[0018] Preferably, the frame loading assembly comprises an equipment rack, and a material feeding conveying line is arranged on the equipment rack.

[0019] One end of the material feeding conveying line is provided with a material receiving platform, the material receiving platform horizontally corresponds to the material frame, and the one end of the material feeding conveying line is respectively provided with a second lead screw, a second motor and a pushing plate, the pushing plate is slidably mounted on the one end of the material feeding conveying line, the driving output end of the second motor is in transmission connection with one end of the second lead screw through a belt pulley and a belt, and the other end of the second lead screw is threadedly rotatably connected to the pushing plate.

[0020] Compared with the prior art, the present application has the following beneficial effects:

[0021] In the present invention, a row of card bodies are pushed into the material frame of the card pushing component by the framing component, the height of the card pushing component is controlled by the lifting component, and the inclination of the flip frame is controlled by the No. 1 lifting cylinder, so that the flip frame corresponds to the first conveyor line or the second conveyor line, and the full material frame can be sent to the second conveyor line, and the first conveyor line conveys the empty material frame to the card pushing component, and the cycle is completed by this cycle to complete the cyclic framing and transportation of the cards. Compared with the existing technology, the arrangement length of the workshop assembly line is reduced, the floor space of the conveyor line is reduced, the utilization rate of the factory building is improved, and the investment cost of the equipment is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is a schematic diagram of the overall structure of the card framing circulation mechanism of the present invention.

[0024] Figure 2 This is another overall structural diagram of the card framing circulation mechanism of the present invention.

[0025] Figure 3 This is a schematic diagram of the connection structure of the card pushing component and the lifting component of the present invention.

[0026] Figure 4 This is a schematic diagram of the connection structure of the card pushing component of the present invention.

[0027] Figure 5 This is another schematic diagram of the connection structure of the card pushing assembly of the present invention.

[0028] Figure 6 This is a schematic diagram of the connection structure between the card feeding mechanism and the second conveyor line of the utility model.

[0029] Figure 7 This is a structural diagram of the framing assembly of the utility model.

[0030] Figure 8 This is a left side view of the card framing circulation mechanism of the present invention.

[0031] In the figure: 1. Conveying mechanism; 11. First conveying line; 12. Second conveying line; 13. Conveying point; 14. Empty frame pushing assembly; 15. Full frame power assembly; 2. Card loading mechanism; 3. Card pushing assembly; 4. Lifting assembly; 5. Framing assembly; 31. Base plate; 32. Turning frame; 33. Material frame; 331. Bottom plate; 34. Roller row; 35. No. 1 lifting cylinder; 36. Lifting wheel; 37. No. 2 lifting cylinder; 39. Limiting plate; 41. L-shaped base; 42. Self-locking wheel; 43. Support seat; 44. No. 1 motor; 45. No. 1 screw; 46. Slide rail; 51. Equipment rack; 52. Incoming material conveyor line; 53. Material receiving platform; 54. No. 2 screw; 55. No. 2 motor; 56. Pushing plate; 10. Card body. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example: Figures 1-8 As shown, the present invention provides a card framing circulation mechanism, comprising a conveying mechanism 1 and a card loading mechanism 2. The card loading mechanism 2 is arranged on one side of the conveying mechanism 1. The card framing circulation mechanism composed of the conveying mechanism 1 and the card loading mechanism 2 can realize automatic framing of cards, automatic conveying of full card frames, and automatic conveying of empty card frames, thereby realizing a card framing cycle. Compared with the existing technology, the arrangement length of the workshop assembly line is reduced, the floor space occupied by the conveying line is reduced, the utilization rate of the factory building is improved, and the investment cost of the equipment is reduced.

[0034] The conveying mechanism 1 includes a first conveying line 11 and a second conveying line 12. The second conveying line 12 is located below the first conveying line 11. Two conveying points 13 are installed on the upper surface of the first conveying line 11. By setting the first conveying line 11 and the second conveying line 12, the first conveying line 11 can convey empty boxes, and the second conveying line 12 can convey full boxes (i.e., in the state of carrying card bodies 10). By setting the conveying points 13, docking is performed at the positions of the conveying points 13;

[0035] The top walls of the two conveying points 13 are equipped with an empty frame pushing assembly 14, which cooperates with the first conveying line 11. The empty frame pushing assembly 14 includes a horizontal pushing cylinder and a pushing plate. The horizontal pushing cylinder pushes the pushing plate to move horizontally inside the conveying point 13;

[0036] The lower part of the second conveying line 12 is equipped with a full-frame power assembly 15 which is matched with the second conveying line 12, and the full-frame power assembly 15 comprises conveying rollers whose rotating direction is consistent with the force direction of the empty-frame pushing assembly 14;

[0037] The card feeding mechanism 2 comprises a card pushing assembly 3, a lifting assembly 4 and a frame loading assembly 5. Through the card feeding mechanism 2 composed of the card pushing assembly 3, the lifting assembly 4 and the frame loading assembly 5, the frame loading assembly 5 can convey the card main bodies 10 conveyed and push them to the card pushing assembly 3, the lifting assembly 4 can control the lifting of the card pushing assembly 3, and the card pushing assembly 3 can make the frame loaded card main bodies 10 enter the second conveying line 12.

[0038] The card pushing assembly 3 comprises a base plate 31, the upper surface of the base plate 31 is hingedly installed with a turnover frame 32 which corresponds to the conveying point 13, the upper part of the turnover frame 32 is provided with a frame 33, and the inner wall of the turnover frame 32 is rotatably installed with a roller shaft row 34, the lower surface of the frame 33 and the outer wall of the roller shaft row 34 are in movable contact. Through the turnover frame 32, the frame 33 and the roller shaft row 34, the frame loading assembly 5 can horizontally push a row of card main bodies 10 into the frame 33, the turnover frame 32 can make the frame 33 overturn, so that the frame 33 corresponds to the first conveying line 11 or the second conveying line 12, and the rotation of the roller shaft row 34 can convey the frame 33 full of card main bodies 10 to the second conveying line 12.

[0039] The base plate 31 is installed with a first jacking cylinder 35, and the piston end of the first jacking cylinder 35 is installed with a jacking wheel 36. Through the first jacking cylinder 35 and the jacking wheel 36, the piston end of the first jacking cylinder 35 can control the lifting of the jacking wheel 36, and when the jacking wheel 36 rises, it can vertically move at the gap of the roller shaft row 34, thereby pushing the turnover frame 32 to overturn, so that the turnover frame 32 corresponds to the first conveying line 11 or the second conveying line 12.

[0040] The opening side of the frame 33 is hingedly installed with a bottom plate 331, and the turnover frame 32 is installed with a second jacking cylinder 37, and the piston end of the second jacking cylinder 37 vertically corresponds to the free end of the bottom plate 331. Through the bottom plate 331, a row of card main bodies 10 pushed into the frame 33 can fall on the bottom plate 331, and through the second jacking cylinder 37, the second jacking cylinder 37 can push the bottom plate 331 to overturn. In the initial state, the bottom plate 331 is in a horizontal state, which facilitates the entry of a row of card main bodies 10 into the frame 33. When the frame 33 is full of card main bodies 10, the bottom plate 331 is controlled by the second jacking cylinder 37 to be from high to low between the opening side and the closed side of the frame 33, and the bottom plate 331 is in an inclined state, so that the entering row of card main bodies 10 is in an inclined state as a whole, thereby improving the stability in the conveying process.

[0041] One side of the turnover frame 32 is equipped with a limiting plate 39, one side of the limiting plate 39 is in movable contact with the closed side of the material frame 33. By arranging the limiting plate 39, the limiting plate 39 can limit the material frame 33 entering the turnover frame 32 (empty frame material frame 33 conveyed by the first conveying line 11).

[0042] The lifting assembly 4 includes an L-shaped base 41, and a first motor 44 and a first lead screw 45 are respectively arranged on the L-shaped base 41. The driving output end of the first motor 44 is fixedly connected with one end of the first lead screw 45. The first lead screw 45 is threadedly connected with one side of the base plate 31. By starting the first motor 44, the driving shaft of the first motor 44 can drive the first lead screw 45 to rotate, and the first lead screw 45 can drive the base plate 31 to vertically ascend and descend, so that the turnover frame 32 and the material frame 33 ascend and descend synchronously.

[0043] A plurality of self-locking wheels 42 are evenly arranged and hingedly installed at the bottom end of the L-shaped base 41. A plurality of support seats 43 are evenly arranged and slidably installed at the bottom end of the L-shaped base 41. By arranging the self-locking wheels 42, the self-locking wheels 42 can facilitate the movement of the L-shaped base 41, so as to facilitate the movement of the L-shaped base 41 to one side of the conveying mechanism 1 and the fixation of the L-shaped base 41 at the position of the conveying point 13. By arranging the support seats 43, the support seats 43 are controlled to ascend and descend by the air cylinder, so as to separate the self-locking wheels 42 from the ground, support the L-shaped base 41, and improve the stability of the L-shaped base 41.

[0044] Two slide rails 46 are arranged on one side of the L-shaped base 41. One side of the base plate 31 is slidably installed on the two slide rails 46. By arranging the slide rails 46, the slide rails 46 can guide the base plate 31 in the vertical direction, so as to keep the base plate 31 to ascend and descend in the vertical direction.

[0045] The frame mounting assembly 5 includes an equipment rack 51, and a material conveying line 52 is arranged on the equipment rack 51.

[0046] The material conveying line 52 is equipped with a material receiving platform 53 at one end, which is horizontally corresponding to the material frame 33. The material conveying line 52 is equipped with a second lead screw 54, a second motor 55 and a pushing plate 56 at one end, respectively. The pushing plate 56 is slidably installed at one end of the material conveying line 52. The driving output end of the second motor 55 is in transmission connection with one end of the second lead screw 54 through a belt pulley and a belt. The other end of the second lead screw 54 is in threadedly rotatable connection with the pushing plate 56. By arranging the material receiving platform 53, the second lead screw 54, the second motor 55 and the pushing plate 56, the material conveying line 52 can convey the card main body 10 to the material receiving platform 53. After a row of card main bodies 10 are stacked in the material receiving platform 53, the second motor 55 drives the second lead screw 54 to rotate, the second lead screw 54 drives the pushing plate 56 to move horizontally towards one side of the material receiving platform 53, and the pushing plate 56 pushes the row of card main bodies 10 in the material receiving platform 53 into the material frame 33.

[0047] Working principle: when the card body 10 needs to be circulated and framed, first, the incoming card body 10 is transported by the incoming transport line 52, the incoming transport line 52 transports the single card body 10 to the receiving platform 53 one by one, when a row of card bodies 10 is formed in the receiving platform 53, the second motor 55 is started, the second motor 55 drives the second lead screw 54 to rotate, the second lead screw 54 drives the push plate 56 to move horizontally towards one side of the receiving platform 53, the push plate 56 pushes a row of card bodies 10 in the receiving platform 53 into the frame 33 and falls on the bottom plate 331;

[0048] Subsequently, the operator first starts the second lifting cylinder 37, the piston end of the second lifting cylinder 37 descends, at this time, the bottom plate 331 near the closed end of the frame 33 is turned down, so that the whole row of card bodies 10 is in an inclined state, then the second lifting cylinder 37 is closed and the first lifting cylinder 35 is started, the piston end of the first lifting cylinder 35 is retracted, the lifting wheel 36 descends, at this time, the upwardly inclined turnover frame 32 is turned down to the horizontal state and corresponds to the second transport line 12, then the roller shaft row 34 and the full frame power assembly 15 are started at the same time, the rotation of the roller shaft row 34 makes the frame 33 full of card bodies 10 move horizontally towards one side of the second transport line 12, the full frame power assembly 15 makes the frame 33 enter the second transport line 12, and the second transport line 12 transports the frame 33 full of card bodies 10;

[0049] When the first transport line 11 transports the empty frame 33, as the empty frame 33 enters the transport point 13, the operator first starts the first lifting cylinder 35, so that the turnover frame 32 is in an upwardly inclined state and corresponds to the transport point 13, then the empty frame pushing assembly 14 in the transport point 13 is started, the cylinder of the empty frame pushing assembly 14 pushes the push plate to move horizontally, the push plate pushes the empty frame 33 in the transport point 13 to move horizontally, so that the empty frame 33 is separated from the transport point 13 and enters above the turnover frame 32, and the cycle is repeated to complete the circulation of the card and the frame and the transportation;

[0050] In the process of corresponding the turnover frame 32 to the first transport line 11 or the second transport line 12, the height of the turnover frame 32 can be adjusted through the cooperation of the first motor 44 and the first lead screw 45.

[0051] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A card framing circulation mechanism, comprising a conveying mechanism (1) and a card loading mechanism (2), characterized in that: The card loading mechanism (2) is arranged on one side of the conveying mechanism (1); The conveying mechanism (1) comprises a first conveying line (11) and a second conveying line (12), wherein the second conveying line (12) is located below the first conveying line (11), and the upper surface of the first conveying line (11) is equipped with two conveying points (13); The top walls of the two conveying points (13) are both equipped with an empty frame pushing assembly (14), and the empty frame pushing assembly (14) cooperates with the first conveying line (11); A full-frame power assembly (15) is installed below the second conveyor line (12), and the full-frame power assembly (15) cooperates with the second conveyor line (12); The card loading mechanism (2) comprises a card pushing component (3), a lifting component (4) and a framing component (5).

2. The card framing circulation mechanism according to claim 1, wherein: The card pushing component (3) includes a base plate (31), an upper surface of the base plate (31) is hingedly mounted with a flip frame (32), the flip frame (32) corresponds to the conveying point (13), a material frame (33) is provided above the flip frame (32), an inner wall of the flip frame (32) is rotatably mounted with a roller row (34), and a lower surface of the material frame (33) is in active contact with an outer wall of the roller row (34); A No. 1 lifting cylinder (35) is mounted on the base plate (31), and a lifting wheel (36) is mounted on the piston end of the No. 1 lifting cylinder (35).

3. The card framing circulation mechanism according to claim 2, wherein: A bottom plate (331) is hingedly mounted on the opening side of the material frame (33), and a second lifting cylinder (37) is mounted on the turning frame (32), wherein the piston end of the second lifting cylinder (37) and the free end of the bottom plate (331) are vertically aligned.

4. The card framing circulation mechanism according to claim 2, wherein: A limiting plate (39) is assembled on one side of the turning frame (32), and one side of the limiting plate (39) is in movable contact with the closed side of the material frame (33).

5. The card framing circulation mechanism according to claim 1, wherein: The lifting assembly (4) includes an L-shaped base (41), and a No. 1 motor (44) and a No. 1 lead screw (45) are respectively mounted on the L-shaped base (41), a driving output end of the No. 1 motor (44) and one end of the No. 1 lead screw (45) are fixedly connected, and the No. 1 lead screw (45) is rotatably connected to one side of the base plate (31) by a thread.

6. The card framing circulation mechanism according to claim 5, wherein: The bottom end of the L-shaped base (41) is hingedly mounted with a plurality of evenly distributed self-locking wheels (42), and the bottom end of the L-shaped base (41) is slidably mounted with a plurality of evenly distributed support seats (43).

7. The card framing circulation mechanism according to claim 5, wherein: One side of the L-shaped base (41) is equipped with two slide rails (46), and one side of the base plate (31) is slidably mounted on the two slide rails (46).

8. The card framing circulation mechanism according to claim 1, wherein: The framing assembly (5) includes an equipment frame (51), and an incoming material conveying line (52) is mounted on the equipment frame (51); One end of the incoming material conveying line (52) is equipped with a material receiving platform (53), and the material receiving platform (53) corresponds horizontally to the material frame (33). One end of the incoming material conveying line (52) is equipped with a No. 2 lead screw (54), a No. 2 motor (55) and a push plate (56), respectively. The push plate (56) is slidably installed on one end of the incoming material conveying line (52). The driving output end of the No. 2 motor (55) is transmission-connected to one end of the No. 2 lead screw (54) through a pulley and a belt, and the other end of the No. 2 lead screw (54) is threadedly connected to the push plate (56).

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