Saddle for detecting deviation of placing center of wire coil
By using a high-resolution light curtain sensor on the saddle to detect wire coil deviation, the problem of unstable center of gravity caused by wire coil center deviation is solved, and the efficiency of wire coil storage and outbound transportation is improved.
Patent Information
- Application Number
- CN202422247776.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-13
AI Technical Summary
When the wire coils are placed in the three-dimensional warehouse, the center is offset, resulting in an unstable center of gravity. Frequent adjustments are required when entering and leaving the warehouse, affecting efficiency.
The saddle is equipped with a high-resolution light curtain sensor, which measures the offset of both ends of the wire coil in real time through photoelectric detection. It is connected to the PLC control cabinet to upload data and reduce adjustment time.
It improves the efficiency of wire coil storage and outbound transportation and reduces the adjustment time of the crane or forklift on the saddle.
Smart Images

Figure CN223444360U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wire coil conveying, particularly to a saddle for detecting wire coil center deviation. BACKGROUND
[0002] In the wire coil stereoscopic warehouse operation, the AGV car takes the coil from the saddle into the warehouse, the wire coil is not placed in the center on the saddle, which leads to the instability of the gravity center when the wire coil is put on the goods location, and the wire coil is turned over. When the AGV car takes the wire coil from the goods location to the saddle, the lengths of the wire coils are not completely consistent, and the cranes cannot be completely aligned when taking the wire coil, which needs to be adjusted repeatedly, affecting the efficiency. UTILITY MODEL CONTENTS
[0003] The utility model discloses a saddle for detecting wire coil center deviation, which realizes the deviation measurement of the two ends of the wire coil by combining the high-resolution light curtain sensor, has photoelectric detection function, has industrial bus interface, can upload data to the PLC control cabinet in real time, reduces the adjustment time of the crane or forklift on the wire coil on the saddle when the wire coil is taken in or out of the warehouse, and improves the wire coil taking-in / out efficiency.
[0004] To solve the above technical problems, the utility model adopts the technical scheme of a saddle for detecting wire coil center deviation, which comprises: a plurality of groups of saddle supports and a cross beam frame arranged in parallel and used for connecting the plurality of groups of saddle supports, a saddle for supporting the two sides of the wire coil is arranged on the top of the saddle support, a supporting beam for supporting the bottom surface of the wire coil is vertically arranged on the cross beam frame, a groove matched with the curvature of the wire coil is arranged on the surface of the supporting beam, a light curtain sensor for detecting the position of the wire coil is symmetrically arranged on the saddle, and a photoelectric switch is further arranged on the supporting beam.
[0005] In a preferred embodiment of the utility model, the contact surface of the saddle and the wire coil is a slant supporting surface.
[0006] In a preferred embodiment of the utility model, a first anti-conductive gasket is arranged on the slant supporting surface.
[0007] In a preferred embodiment of the utility model, a second anti-conductive gasket is arranged on the surface of the groove.
[0008] In a preferred embodiment of the utility model, the first anti-conductive gasket and the second anti-conductive gasket are wood gaskets or silica gel gaskets.
[0009] In a preferred embodiment of the utility model, the light curtain sensor and the photoelectric switch are connected with the PLC control cabinet through RS485 communication.
[0010] In a preferred embodiment of the present application, the supporting beam is located at the center position between the two groups of saddles.
[0011] The saddle for detecting the center deviation of the wire coil has the advantages that the high-resolution light curtain sensor is combined to realize the deviation measurement of the two ends of the wire coil, has the photoelectric detection function, has the industrial bus interface, can upload the data to the PLC control cabinet in real time, reduces the wire coil adjustment time of the travelling crane or the forklift on the saddles during the warehouse-out and warehouse-in, and improves the wire coil warehouse-out and warehouse-in efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor, and the drawings include:
[0013] Figure 1 It is a structural schematic view of the present application;
[0014] Figure 2 It is a partial structure of the present application; Figure 1 It is an enlarged view of the partial structure;
[0015] Figure 3 It is a top view of the present application;
[0016] Figure 4 It is a side view of the present application. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0018] Please refer to Figures 1-4The utility model relates to a saddle for detecting that the center of wire coil is placed to deviate, include: a plurality of groups of saddle support 1 and the mutually parallel arrangement for connecting a plurality of groups of saddle support crossbeam frame 2, the top of saddle support is provided with the saddle 3 for supporting the both sides of wire coil, the crossbeam frame is vertically arranged and is provided with the support beam 4 for supporting the bottom surface of wire coil, wherein, the saddle and saddle support are welded connection or integrated, the saddle and saddle support adopt high strength steel material and constitute the main body frame, and the structure is more stable, the support beam is located the center position between two groups of saddles, and is fixed on the crossbeam frame through bolt, is provided with the recess 5 that matches the camber of wire coil on the surface of support beam, plays the limiting effect to wire coil, improves the stability of wire coil on the station, reduces the frequency of turning over.
[0019] Specifically, the light curtain sensor 6 for detecting the position of the wire coil is symmetrically arranged on the saddle, the high-resolution light curtain sensor can realize the offset measurement of the two ends of the wire coil, the photoelectric switch 7 is also arranged on the support beam, the light curtain sensor and the photoelectric switch are connected with the PLC control cabinet through RS485 communication, are suitable for the in-out warehouse interaction of the wire stereo warehouse, have offset detection, the photoelectric switch can realize the detection of whether there is wire coil on the support beam, and parameters can also be set in cooperation with the upper computer, and fault alarm will be issued when the offset data detected exceeds the parameter value, and the utility model can replace manual visual adjustment in the form of data feedback AGV.
[0020] Specifically, the contact surface of the saddle and the wire coil is a inclined support surface, the first anti-conductive gasket 8 is arranged on the inclined support surface, the second anti-conductive gasket 9 is arranged on the surface of the recess, the first anti-conductive gasket and the second anti-conductive gasket can be fixed by screwing, wooden gaskets or silica gel gaskets are adopted, and the function of preventing electricity conduction is achieved.
[0021] The utility model has the advantages that: high-resolution light curtain sensor is combined to realize the offset measurement of the two ends of the wire coil, has photoelectric detection function, can detect whether the wire coil is in place, has industrial bus interface, can upload data to the PLC control cabinet in real time, reduces the wire coil adjustment time of the travelling crane or the forklift on the saddle during the in-out warehouse, and improves the in-out warehouse efficiency of the wire coil.
[0022] The above-mentioned is only the embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent structure or equivalent process conversion is made by using the utility model specification content, or is directly or indirectly used in other related technical fields, and all are included in the patent protection range of the utility model.
Claims
1. A saddle for detecting the center deviation of a wire coil, characterized in that: include: Several groups of saddle brackets and crossbeam frames arranged parallel to each other for connecting the several groups of saddle brackets, the top of the saddle bracket is provided with a saddle for supporting both sides of the wire coil, the crossbeam frame is vertically provided with a support beam for supporting the bottom surface of the wire coil, the surface of the support beam is provided with a groove matching the curvature of the wire coil, the saddle is symmetrically provided with light curtain sensors for detecting the position of the wire coil, and the support beam is also provided with a photoelectric switch, and the light curtain sensor and the photoelectric switch are connected to the PLC control cabinet.
2. A saddle for detecting the center deviation of a wire coil according to claim 1, characterized in that: The contact surface between the saddle and the wire coil is an inclined supporting surface.
3. A saddle for detecting the center deviation of a wire coil according to claim 2, characterized in that: A first anti-conductive gasket is provided on the inclined supporting surface.
4. A saddle for detecting the center deviation of a wire coil according to claim 3, characterized in that: A second anti-conductive gasket is provided on the surface of the groove.
5. A saddle for detecting the center deviation of a wire coil according to claim 4, characterized in that: The first anti-conductive gasket and the second anti-conductive gasket are made of wooden gaskets or silicone gaskets.
6. A saddle for detecting the center deviation of a wire coil according to claim 1, characterized in that: The light curtain sensor and photoelectric switch are connected to the PLC control cabinet via RS485 communication.
7. A saddle for detecting the center deviation of a wire coil according to claim 1, characterized in that: The support beam is located in the center between the two groups of saddles.