Material conveying device

By using baffles and infrared detection mechanisms spaced apart on the rotating shaft in the material conveying device, the sensitivity and versatility issues of detecting sheet materials with variable sizes and positions in the prior art are solved, enabling rapid detection of sheet materials with small thicknesses and adapting to the needs of conveyor lines of different widths.

CN223444533UActive Publication Date: 2025-10-17ZHUZHOU CSR SPECIAL EQUIP TECH
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Patent Information

Application Number
CN202422982640.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-17
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing material handling devices are insensitive and lack versatility when detecting sheet materials with variable sizes and positions, especially those with inconsistent thicknesses. Conventional sensors cannot effectively detect them, and traditional limit detection mechanisms are inflexible in installation and cannot adapt to conveyor lines of different widths.

Method used

Multiple sets of baffles and infrared detection mechanisms are arranged at intervals on the rotating shaft. The baffles can rotate around the rotating shaft, and the rotation position of the baffles is detected by the infrared detection mechanism to realize the material arrival detection. The baffles are designed with the connecting part and the shielding part integrally formed. The weight difference design ensures natural drooping, the sleeve restricts axial movement, and the controller controls the material conveying.

Benefits of technology

It enables sensitive detection of thin and light-weight sheet materials, improves the versatility and detection efficiency of the device, adapts to conveyor lines of different widths, does not require changing the sensor position, and is suitable for materials of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material transportation, and discloses a material transportation device which comprises a material conveying mechanism and a limiting detection mechanism. The material conveying mechanism is used for conveying materials from the first end to the second end of the material conveying mechanism. The limiting detection mechanism is arranged at the second end of the material conveying mechanism, is used for detecting whether the materials are conveyed in place or not and comprises a rotating shaft, a baffle and an infrared detection mechanism; a plurality of groups of baffles are arranged on the rotating shaft at intervals, and the baffles can be rotationally arranged around the rotating shaft; the infrared detection mechanism comprises an emitter and a receiver which are arranged at the two ends of the rotating shaft respectively, and the baffle can rotate to the position between the emitter and the receiver. According to the utility model, through the arrangement of the plurality of groups of baffle plates, plate materials with smaller sizes only need to push fewer baffle plates, so that the detection of materials with small volume and weight is facilitated and is not influenced by the width of a conveying line; the rotating position of the baffle is detected through the infrared detection mechanism, materials do not need to be detected, and the influence of the thickness of the plates is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material transportation technical field especially relates to a material transportation device. BACKGROUND

[0002] In the last station of the automatic conveying line, usually, electrical limit is done to avoid the material falling to the ground, causing the damage of the material and the injury of the personnel. For the material detection on the automatic conveying line, usually, the material itself is detected, when conveying the material or the sheet material of un-fixed size and weight, because the size of the conveyed material, especially the sheet material, is different and the placing position is inconsistent, especially the thickness is inconsistent (4mm-40mm). Because the thickness of the sheet material is usually very small, the sensor such as the opposite shooting cannot be installed on the side to detect. The conventional proximity switch, the travel switch, the diffuse reflection sensor and the infrared sensor can usually only solve the scene that the fixed position has the material passing, when the passing position of the material is not fixed, the general sensor cannot effectively detect.

[0003] The existing also has the device that realizes the material position detection by using the indirect detection, generally, the through length baffle is rotated, the sensor detects the overturning action, realizes the material to position detection, but also has the following problems: 1) installation is not flexible, each needs to be made separately. 2) small size parts cannot trigger the structure to make the sensor induct. 3) not applicable to the equipment of conveying surface is wider, the conveying surface is wider, then the swing structure is heavier, the weight requirement of the incoming material is more strict.

[0004] Therefore, the material transportation device that reacts sensitively and has good versatility is required to solve the problems in the prior art. INVENTION CONTENTS

[0005] The utility model discloses a kind of sensitive and versatile material transportation devices, and its specific technical solutions are as follows:

[0006] A kind of material transportation device, including material conveying mechanism and limit detection mechanism;

[0007] The material conveying mechanism is used to convey material from its first end to second end;

[0008] The limit detection mechanism is arranged at the second end of the material conveying mechanism, for detecting whether material is conveyed in place and limiting, it includes shaft, baffle and infrared detection mechanism;The shaft is arranged in the conveying plane of the material conveying mechanism;Multiple groups are intervally provided on the shaft, and the baffle can be rotatably arranged around the shaft, for rotating when the baffle is pushed by material;The infrared detection mechanism includes respectively arranged emitter and receiver at both ends of the shaft, the emitter is used to emit laser to the receiver, and the baffle can be rotatable and arranged between the emitter and the receiver.

[0009] Preferably, the baffle plate comprises a connecting portion and a shielding portion, the connecting portion is provided with a through hole matched with the rotating shaft, and the baffle plate is rotatably sleeved on the rotating shaft;

[0010] The shielding portion is fixedly connected with the connecting portion, and the connecting portion drives the shielding portion to rotate around the rotating shaft to the position between the transmitter and the receiver.

[0011] Preferably, the shielding portion and the connecting portion are integrally formed in a thin plate structure.

[0012] Preferably, the weight of the shielding portion is greater than that of the connecting portion, so that the baffle plate can maintain a natural drooping state when it is static.

[0013] Preferably, the rotating shaft is parallel to the roller of the material conveying mechanism, and the top end of the connecting portion is higher than the top end of the roller.

[0014] Preferably, sleeves are arranged between the groups of baffle plates, and the sleeves are used to limit the axial movement of the baffle plates along the rotating shaft.

[0015] Preferably, the utility model also comprises a controller, and the material conveying mechanism and the limiting detection mechanism are connected with the controller.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] A material conveying device comprises a material conveying mechanism and a limiting detection mechanism; the material conveying mechanism is used for conveying materials from a first end to a second end; the limiting detection mechanism is arranged at the second end of the material conveying mechanism and is used for detecting whether the materials are conveyed to the position and limiting the materials, and comprises a rotating shaft, a baffle plate and an infrared detection mechanism; the rotating shaft is arranged in the conveying plane of the material conveying mechanism; the baffle plate is arranged in multiple groups at intervals on the rotating shaft, and the baffle plate is rotatably arranged around the rotating shaft and is used for rotating when the baffle plate is pushed by the materials; the infrared detection mechanism comprises a transmitter and a receiver arranged at two ends of the rotating shaft respectively; the transmitter is used for emitting laser to the receiver; and the baffle plate can be rotatably arranged between the transmitter and the receiver. According to the utility model, the baffle plate is arranged in multiple groups like a comb, and the small-sized plate materials only need to push a few baffle plates, so that the material to-be-detected with small size and small weight is detected to the position; on the other hand, the rotating position of the baffle plate is detected by the infrared detection mechanism, and the detection can be realized as long as one baffle plate is rotated to the position, without detecting the materials themselves, so that the small-thickness plate materials can be quickly and sensitively detected.

[0018] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. The utility model will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings, which form a part of the present application, are intended to provide further understanding of the present application, and are used to interpret the illustrative embodiments of the present application and their descriptions, and do not constitute improper limitations to the present application. In the drawings:

[0020] Figure 1 Fig. 1 is a structural schematic view of the material conveying device of the present application;

[0021] Figure 2 is Figure 1 Fig. 2 is a partial view of the material conveying device in use;

[0022] Figure 3 is a use principle diagram before and after the limit detection mechanism is triggered;

[0023] Figure 4 is Figure 3 Fig. 3 is a side view of the material conveying device;

[0024] Fig. 1 is a structural schematic view of the material conveying device of the present application; Fig. 2 is a partial view of the material conveying device in use; Fig. 3 is a use principle diagram before and after the limit detection mechanism is triggered; Fig. 4 is a use principle diagram of the material conveying device; Fig. 5 is a side view of the material conveying device; Fig. 6 is a use principle diagram of the material conveying device; 1, material conveying mechanism; 1.1, roller; 2, limit detection mechanism; 2.1, rotating shaft; 2.2, baffle; 2.21, connecting part; 2.22, shielding part; 2.3, transmitter; 2.4, receiver; 2.5, sleeve; 3, material; 4, laser. DETAILED DESCRIPTION

[0025] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0026] Reference Figures 1 to 4 A material conveying device, comprising a material conveying mechanism 1 and a limit detection mechanism 2; the material conveying mechanism 1 is used to convey material 3 from its first end to the second end; the limit detection mechanism 2 is arranged at the second end of the material conveying mechanism 1, and is used to detect whether the material 3 is conveyed in place and limit, which comprises a rotating shaft 2.1, a baffle 2.2 and an infrared detection mechanism; the rotating shaft 2.1 is arranged in the conveying plane of the material conveying mechanism 1; the baffle 2.2 is arranged in multiple groups on the rotating shaft 2.1 at intervals, and the baffle 2.2 is rotatably arranged around the rotating shaft 2.1, and is used to rotate when the baffle 2.2 is pushed by the material 3; the infrared detection mechanism comprises a transmitter 2.3 and a receiver 2.4 arranged at both ends of the rotating shaft 2.1 respectively, the transmitter 2.3 is used to emit laser 4 to the receiver 2.4, and the baffle 2.2 can be arranged between the transmitter 2.3 and the receiver 2.4.

[0027] Through the above material limiting detection mechanism, when the small mass of the plate material is conveyed to the position, only a few rotating plates need to be pushed, at least one baffle is pushed, the problem that the traditional detection mechanism is easy to be pushed by the small material without enough kinetic energy is solved, detection is carried out through infrared emission and receiving switches, as long as any baffle can be turned over, the light path can be blocked, so that the state of the sensor is changed to achieve the purpose of detection; the infrared rays are blocked by the baffle, rather than being blocked by the material at the fixed position to carry out detection, the situation that the thin plate material is not easy to be detected is solved, and the position of the sensor does not need to be changed, the sensitivity and universality of the device are improved.

[0028] Reference Figure 2 The baffle 2.2 includes a connecting part 2.21 and a shielding part 2.22, the connecting part 2.21 is provided with a through hole matched with the rotating shaft 2.1, and the baffle 2.2 is rotatably sleeved on the rotating shaft 2.1; the shielding part 2.22 is fixedly connected with the connecting part 2.21, and is used for rotating with the connecting part 2.21 around the rotating shaft 2.1 to between the receiver 2.4 and the emitter 2.3. The shielding part 2.22 and the connecting part 2.21 are an integral thin plate structure. The weight of the shielding part 2.22 is greater than that of the connecting part 2.21, and is used for maintaining a natural downward state when the baffle 2.2 is static.

[0029] The rotating shaft 2.1 is parallel to the roller 1.1 of the material conveying mechanism 1, and the top end of the connecting part 2.21 is higher than the top end of the roller 1.1. Through the weight design of the baffle, the baffle maintains vertical in the natural state, avoids blocking infrared rays, and triggers the sensor. After triggering the rotation, the material is removed, and the baffle can be automatically reset.

[0030] The thin plate structure makes the material, especially the material with small thickness and small weight, easy to trigger, and the sensitivity is greatly improved. According to the width and other parameters of the material conveying mechanism, the number of baffles can be appropriately adjusted, the structure size of the baffle does not need to be redesigned, and the rotation of the baffle is not affected. Small objects can be detected on a conveying line with a large width, and the universality of the device is greatly improved.

[0031] Reference Figure 3 and Figure 4 Under normal circumstances, the emitter emits infrared light without obstacles to the receiver, when any baffle is turned over by the plate material, the light is blocked, at this time the state of the receiver changes, and the purpose of plate material position detection is achieved. When the plate material is removed or the end of the plate material advances to the front of the baffle (i.e. the entire plate material crosses the baffle position), according to the instruction, the baffle on the material detection mechanism is reset under the action of gravity.

[0032] The sleeves 2.5 are arranged between the groups of baffle plates 2.2, and are used to limit the axial movement of the baffle plates 2.2 along the rotating shaft 2.1. The sleeves ensure that the distance and interval between the baffle plates are uniform, and the interval distance of the baffle plates can be adjusted according to the use of different specifications of sleeves, so as to adapt to the detection of different materials.

[0033] The material conveying mechanism 1 and the position limiting detection mechanism 2 are connected with the controller.

[0034] Through the controller, the baffle plates rotate to block the infrared laser emitted by the emitter, trigger the receiver, and then control the material conveying mechanism to start and stop and other operations, so as to avoid the material from continuing to advance.

[0035] The above only describes the preferred embodiments of the present application, and is not used to limit the present application. For those skilled in the art, various changes and modifications can be made within the spirit and principle of the present application.

Claims

1. A material transport device, characterized in that: It comprises a material conveying mechanism (1) and a position limit detection mechanism (2); The material conveying mechanism (1) is used to convey the material (3) from its first end to its second end; The position limit detection mechanism (2) is arranged at the second end of the material conveying mechanism (1) and is used to detect whether the material (3) has been conveyed to the right position and to limit the position. The position limit detection mechanism comprises a rotating shaft (2.1), a baffle (2.2) and an infrared detection mechanism. The rotating shaft (2.1) is arranged in the conveying plane of the material conveying mechanism (1). A plurality of baffles (2.2) are arranged on the rotating shaft (2.1) at intervals, and the baffles (2.2) can be rotatably arranged around the rotating shaft (2.1) so as to rotate when the baffles (2.2) are pushed by the material (3). The infrared detection mechanism comprises a transmitter (2.3) and a receiver (2.4) respectively arranged at both ends of the rotating shaft (2.1). The transmitter (2.3) is used to emit a laser (4) to the receiver (2.4). The baffle (2.2) can be rotated to be arranged between the transmitter (2.3) and the receiver (2.4).

2. A material transport device according to claim 1, characterized in that: The baffle (2.2) comprises a connecting portion (2.21) and a shielding portion (2.22); the connecting portion (2.21) is provided with a through hole matching the rotating shaft (2.1) and used for the baffle (2.2) to be rotatably sleeved on the rotating shaft (2.1); The shielding portion (2.22) is fixedly connected to the connecting portion (2.21), and is used for the connecting portion (2.21) to drive the shielding portion (2.22) to rotate around the rotation axis (2.1) to between the receiver (2.4) and the transmitter (2.3).

3. A material transport device according to claim 2, characterized in that: The shielding portion (2.22) and the connecting portion (2.21) are an integrally formed thin plate structure.

4. A material transport device according to claim 2, characterized in that: The shielding portion (2.22) has a weight greater than that of the connecting portion (2.21), and is used to keep the baffle (2.2) in a naturally drooping state when it is stationary.

5. A material transport device according to claim 2, characterized in that: The rotating shaft (2.1) is arranged parallel to the roller (1.1) of the material conveying mechanism (1), and the top end of the connecting portion (2.21) is higher than the top end of the roller (1.1).

6. A material transport device according to claim 1, characterized in that: Sleeves (2.5) are provided between the multiple groups of baffles (2.2) arranged at intervals, and the sleeves (2.5) are used to limit the axial movement of the baffles (2.2) along the rotating shaft (2.1).

7. The material transport device according to claim 1, characterized in that: It also includes a controller, and the material conveying mechanism (1) and the limit detection mechanism (2) are both connected to the controller.