Carrier plate jacking and conveying device for assisting sheet arrangement

Abstract

The utility model discloses a carrier plate jacking and conveying device for assisting sheet arrangement, which comprises a lifting transverse moving mechanism, a support table mechanism and a carrier plate, and the support table mechanism is mounted above the lifting transverse moving mechanism. The lifting transverse moving mechanism comprises a base frame, a lifting assembly driving the base frame to ascend and descend, a balance weight air cylinder assembly supporting the base frame, a transverse moving module installed on the base frame, a supporting wheel assembly, a sliding rail and a deviation rectifying module, and the supporting wheel assembly and the deviation rectifying module are arranged corresponding to the carrier plate structure. The supporting table mechanism is composed of a frame supporting profile, a sub-carrier plate supporting plate and a sliding support, and the sliding support is installed on the sliding rail and connected with the transverse moving module. The device is compact in structural layout and high in space utilization rate, can meet the requirement for arranging a large number of cells at a high beat, greatly reduces the production cost of equipment, effectively solves the problems that the sub-carrier plates sink downwards and shake when the cells are transferred and conveyed, and improves the stability and efficiency of arranging the cells.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic equipment field especially, and relates to a kind of for the auxiliary plate loading plate jacking conveyor. BACKGROUND

[0002] Solar energy is one of the important energy sources for the sustainable development of human society as a kind of widely distributed, inexhaustible, green energy. At present, the main form of solar energy utilization is photovoltaic power generation. Solar cells can convert solar energy into electrical energy, which is convenient for storage and transportation, and can be applied to various fields.

[0003] In the production process of battery sheet, the battery sheet needs to be transferred according to the production process of the battery sheet. Due to the particularity of the material of the battery sheet, the battery sheet needs to be prevented from being damaged during the transfer. The existing battery sheet is placed on a carrier plate, and the carrier plate includes a plurality of frame-shaped sub-carrier plates composed of steel wire ropes. Such a carrier plate has strong flexibility due to the steel wire ropes, and the steel wire ropes sag. The sub-carrier plates are not completely fixed, and the movement space between adjacent sub-carrier plates is large. The carrier plate jacking conveyor and the deviation correction module each use a lifting assembly. There is a time difference between the carrier plate and the deviation correction module reaching the lifting working position, which increases the empty carrier plate and full carrier plate transmission time, reduces the plate arranging efficiency, and the structure of the two lifting assemblies is complex, which increases the manufacturing cost. The plate arranging of the battery sheet is difficult, which is not convenient for the subsequent transfer and conveying of the battery sheet, and affects the success rate, efficiency and safety of the battery sheet in the transfer process.

[0004] Improving the production capacity of the whole line equipment, providing the stability of equipment operation, and reducing the production cost have been the unchanged topic in the whole photovoltaic development history. Therefore, a high-efficiency and stable carrier plate jacking conveyor needs to be designed. UTILITY MODEL CONTENTS

[0005] In view of the above problems, the utility model provides a carrier plate jacking conveyor for assisting plate arranging, which has compact structure layout, high space utilization rate, improves plate arranging stability and plate arranging efficiency.

[0006] To solve the above technical problems, the utility model adopts the technical scheme of a carrier plate jacking conveyor for assisting plate arranging, which comprises a lifting and transverse moving mechanism, a support table mechanism and a carrier plate. The support table mechanism is installed above the lifting and transverse moving mechanism. The lifting and transverse moving mechanism comprises a base frame, a lifting assembly for driving the base frame to lift, a counterweight cylinder assembly for supporting the base frame, a transverse moving module installed on the base frame, a supporting wheel assembly, a sliding rail and a deviation correction module. The supporting wheel assembly and the deviation correction module are arranged corresponding to the carrier plate structure. The support table mechanism is composed of a frame support profile, a sub-carrier plate support plate and a sliding bracket. The sliding bracket is installed on the sliding rail and connected with the transverse moving module.

[0007] Further, the counterweight cylinder assembly is provided with four groups, two groups are symmetrically arranged below the base frame on both sides of the lifting assembly.

[0008] Further, the support wheel assembly comprises a fixing seat, a rotating shaft and a bearing, the bearing adopts a structure of small on both sides and large in the middle, so that the bearing has a supporting and guiding function on the supporting profile under the sub-carrier plate.

[0009] Further, the carrier plate comprises a supporting frame, a sub-carrier plate and a steel wire rope.

[0010] Further, the lifting assembly and the transverse moving module adopt one of motor driving, air pressure driving and hydraulic driving.

[0011] From the above description of the structure of the utility model, compared with the prior art, the utility model has the following advantages:

[0012] 1. The supporting mechanism, the deviation rectifying module and the carrier plate adopt synchronous lifting, the empty carrier plate and the full carrier plate conveying time is reduced, the waiting time is reduced, the efficiency of the film strip arranging is improved, one lifting assembly is reduced, the structure is simple, the whole device is compact in layout, the space utilization rate is high, the film strip arranging demand of large quantity and high rhythm can be met, and the equipment production cost is greatly reduced.

[0013] 2. The support wheel assembly and the deviation rectifying module correspond to the carrier plate structure arrangement, the concave and shaking problem of the sub-carrier plate during the transfer and conveying of the battery piece is effectively solved, the deviation film strip arranging time is reduced, the stability and the efficiency of the film strip arranging are improved, and the success rate, the efficiency and the safety of the battery piece during the transfer process are improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings which form a part of this application are given to provide a further understanding of the application, and are incorporated herein for explanation purposes only. The schematic embodiments of the application and the description thereof are used to explain the application, and do not constitute an improper limitation on the application. In the drawings:

[0015] Figure 1 It is a whole structure axial side view of the utility model;

[0016] Figure 2 It is a lifting transverse moving mechanism structure axial side view of the utility model;

[0017] Figure 3 It is a supporting mechanism structure axial side view of the utility model;

[0018] Figure 4 It is a carrier plate structure axial side view of the utility model;

[0019] Figure 5 It is a support wheel assembly structure axial side view of the utility model. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model.

[0021] Embodiment

[0022] Reference Figures 1-5 A carrier plate jacking conveying device for assisting in arranging a film, comprising a lifting and transverse moving mechanism 1, a support table mechanism 2 and a carrier plate 3, the support table mechanism 2 is installed above the lifting and transverse moving mechanism 1, the lifting and transverse moving mechanism 1 comprises a base frame 10, a lifting assembly 12 for driving the base frame to lift, a counterweight cylinder assembly 13 for supporting the base frame, a transverse moving module 11 installed on the base frame, a supporting wheel assembly 14, a sliding rail 15 and a deviation rectifying module 16, the supporting wheel assembly 14 and the deviation rectifying module 16 are arranged corresponding to the structure of the carrier plate 3, the support table mechanism 2 is composed of a frame support profile 21, a sub-carrier plate support plate 22 and a sliding bracket 23, the sliding bracket 23 is installed on the sliding rail 15 and connected with the transverse moving module 11, and the carrier plate 3 comprises a support frame 31, a sub-carrier plate 32 and a steel wire rope 33.

[0023] The counterweight cylinder assembly 13 is provided with four groups, two groups of which are symmetrically arranged below the base frame 10 on both sides of the lifting assembly 12.

[0024] The supporting wheel assembly 14 comprises a fixing seat 141, a rotating shaft 142 and a bearing 143, the bearing 143 adopts a structure with small sides and a large middle part, so that the bearing 143 has a supporting and guiding function on the support profile under the sub-carrier plate 32.

[0025] The lifting assembly 12 and the transverse moving module 11 adopt one of a motor drive, a pneumatic drive and a hydraulic drive.

[0026] When working, the lifting and horizontal moving mechanism 1 is lowered to a specified position, and then waits for the conveying mechanism to convey the empty carrier plate 3 above the supporting mechanism 2; after the carrier plate 3 reaches the specified position, the lifting and horizontal moving mechanism 1 lifts the carrier plate 3 to the height of the carrier plate 3 row; the deviation correction module 16 immediately lifts the battery piece supporting plate to the piece taking height, waits for the gantry jaw mechanism to place the battery piece on the supporting plate, and then cooperates with the visual detection module to perform the deviation correction action; after the deviation correction is completed, the battery piece is placed into the carrier plate; after all the deviation correction modules 16 place the battery piece into the carrier plate, the horizontal moving module 11 conveys the carrier plate to the next piece arranging position, and then repeats the piece taking, deviation correction and piece placing actions; after the carrier plate 3 is full of battery pieces, the lifting and horizontal moving mechanism 1 is lowered to a position that does not affect the conveying of the carrier plate 3, and then the full carrier plate conveying mechanism conveys the full carrier plate 3 into the full carrier plate buffer area, and then waits for subsequent process treatment; wherein, it is particularly pointed out that, in order to reduce the standby time and improve the transmission efficiency, the lifting and horizontal moving mechanism 1 can be lowered to convey the original empty carrier plate 3 transmission position at the same time when the full carrier plate is transmitted; and when the supporting mechanism 2 is lowered to a position that does not affect the conveying height of the empty carrier plate 3, the empty carrier plate 3 can be conveyed, and whether the horizontal moving module 11 returns to the original working position does not affect the conveying of the empty carrier plate 3.

[0027] The supporting mechanism, the deviation correction module and the carrier plate are synchronously lifted, the conveying time of the empty carrier plate and the full carrier plate is reduced, the waiting time is reduced, the piece arranging efficiency is improved, one lifting assembly is reduced, the structure is simple, the whole device is compactly arranged, the space utilization rate is high, the piece arranging demand of large quantity and high rhythm can be met, and the equipment production cost is greatly reduced. The supporting wheel assembly and the deviation correction module correspond to the carrier plate structure arrangement, effectively solve the problems that the sub-carrier plate is concave and shakes during the transfer and conveying of the battery piece, the deviation correction and piece placing time is reduced, the stability and efficiency of the piece arranging are improved, and the success rate, efficiency and safety of the battery piece during the transfer process are improved.

[0028] The above merely describes the preferred embodiments of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A carrier plate lifting and conveying device for assisting sheet arrangement, characterized in that: The invention comprises a lifting and transverse movement mechanism (1), a support mechanism (2) and a carrier plate (3), wherein the support mechanism (2) is installed above the lifting and transverse movement mechanism (1), and the lifting and transverse movement mechanism (1) comprises a base frame (10), a lifting assembly (12) for driving the base frame to lift, a counterweight cylinder assembly (13) for supporting the base frame, a transverse movement module (11) installed on the base frame, a support wheel assembly (14), a slide rail (15), and a correction module (16), wherein the support wheel assembly (14) and the correction module (16) are arranged corresponding to the structure of the carrier plate (3), and the support mechanism (2) is composed of a frame support profile (21), a sub-carrier plate support plate (22), and a sliding bracket (23), and the sliding bracket (23) is installed on the slide rail (15) and connected to the transverse movement module (11).

2. A carrier plate lifting and conveying device for assisting sheet arrangement according to claim 1, characterized in that: The counterweight cylinder assemblies (13) are provided in four groups, with two groups symmetrically arranged below the base frame (10) on both sides of the lifting assembly (12).

3. The carrier plate lifting and conveying device for auxiliary sheet arrangement according to claim 1, characterized in that: The support wheel assembly (14) comprises a fixed seat (141), a rotating shaft (142), and a bearing (143). The bearing (143) has a structure with small sides and a large middle.

4. The carrier plate lifting and conveying device for auxiliary sheet arrangement according to claim 1, characterized in that: The carrier plate (3) comprises a supporting frame (31), a sub-carrier plate (32), and a steel wire rope (33).

5. The carrier plate lifting and conveying device for auxiliary sheet arrangement according to claim 1, characterized in that: The lifting assembly (12) and the transverse movement module (11) are driven by a motor, a pneumatic drive, or a hydraulic drive.

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