Turnover mechanism based on vehicle-mounted charging unit

The servo motor-driven synchronous wheel flipping tooling and fixture design solves the compatibility and grabbing and labeling issues of the on-board charging unit flipping mechanism, realizes the automatic flipping and labeling of multiple products, and improves operational efficiency.

CN223444545UActive Publication Date: 2025-10-17RULAMATE AUTOMATIC TECHN SUZHOU
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Patent Information

Application Number
CN202422256640.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-10-17
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing on-board charging unit flipping mechanism has deficiencies in compatibility and grabbing and labeling, resulting in inconvenience in use.

Method used

A flipping mechanism based on an on-board charging unit was designed. A servo motor was used to drive the synchronous wheel flipping tooling. Combined with a gripper and a latch cylinder, automatic loading and unloading and labeling of multiple products were achieved. Fast model change was achieved through fixture recognition and Harting fixed seat.

Benefits of technology

It realizes the automatic flipping and labeling of multiple products, improves compatibility and ease of operation, and meets the positioning and angle requirements of different products.

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Abstract

The utility model discloses a turnover mechanism based on a vehicle-mounted charging unit, which comprises a mechanism main body, a support frame is positioned and mounted at the front end of the mechanism main body, a tray is arranged at the front end of the support frame, a clamp disc is movably arranged on the inner side of the support frame, and a second product clamping jaw and a first product clamping jaw are arranged on the clamp disc. The turnover mechanism based on the vehicle-mounted charging unit is used for inverter test line equipment, the turnover mechanism is used for automatic feeding and discharging of a whole line, labeling and a manual visual inspection station, dozens of products of an inverter are compatible on the turnover mechanism through a remodeling tool, the products are jacked up by a servo jacking device on a tray, and the turnover mechanism is connected with the inverter test line equipment. A product is ejected to a pin of the overturning tool to be positioned, a clamping jaw automatically clamps the product, a servo motor drives a synchronizing wheel to rotate the overturning tool, the overturning tool is overturned and placed on a tray, the obverse and reverse sides of the product placed by a robot are changed through overturning during feeding and discharging, and a label on the back face of the product is pasted through an overturning mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to vehicle-mounted charging unit technical field especially relates to a kind of turnover mechanism based on vehicle-mounted charging unit. BACKGROUND

[0002] The turnover mechanism of vehicle-mounted charging unit is a supporting equipment for product turnover positioning of vehicle-mounted charging unit, which comprises a bottom fixed support, a servo motor synchronous wheel, a positioning pin cylinder, a clamp tool, a clamp detection and identification, a Harting fixed seat and a product clamp jaw. The clamp tool is used to meet the different changes of products. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of the turnover mechanism of vehicle-mounted charging unit.

[0003] The existing turnover mechanism of vehicle-mounted charging unit has some disadvantages in use. First, the product compatibility effect of the existing vehicle-mounted charging unit cannot meet the requirements when it is used. The structure is relatively simple, which is not conducive to the use of people. In addition, the existing vehicle-mounted charging unit is more troublesome when grabbing and labeling, which brings certain adverse effects to the actual use process. Therefore, we propose a turnover mechanism based on vehicle-mounted charging unit. UTILITY MODEL CONTENT

[0004] The technical problem solved by the utility model is that, in view of the deficiencies of the prior art, the utility model provides a turnover mechanism based on vehicle-mounted charging unit, which is used for inverter test line equipment. The turnover mechanism is used for automatic feeding and discharging of whole line as well as labeling and manual inspection station. Through the change tool on the turnover mechanism, dozens of inverter products are compatible. The products are on the tray. The servo lifting lifts the products to the pin of the turnover tool for positioning. The clamp jaw is automatically clamped. The servo motor drives the synchronous wheel to rotate the turnover tool to turn and place it on the tray. The feeding and discharging are changed by the turnover to place the products in the right and wrong directions. The labeling is pasted on the back of the product through the turnover mechanism, which can effectively solve the problems in the background art.

[0005] The technical scheme adopted by the utility model is as follows: a turnover mechanism based on vehicle-mounted charging unit, comprising a mechanism main body, a support frame is positioned and installed at the front end of the mechanism main body, a tray is arranged at the front end of the support frame, a clamp disc is movably arranged on the inner side of the support frame, a second product clamp jaw and a first product clamp jaw are arranged on the clamp disc, a guide rail and a clamp identification are arranged between the first product clamp jaw and the clamp disc, a synchronous wheel is movably arranged on the side of the support frame, an upper pin cylinder and a lower pin cylinder are installed on the other side of the support frame, and a Harting fixed seat is positioned on the clamp disc.

[0006] Preferably, the side of the mechanism body is provided with a servo drive wheel, the inner side of the mechanism body is provided with a servo motor at the position of the servo drive wheel, a synchronous belt is arranged between the servo drive wheel and a synchronous wheel, the bottom of the synchronous wheel is provided with a home sensor, and a limiting rod and a clamp cylinder are arranged between the second product clamp jaw and the first product clamp jaw.

[0007] Preferably, the mechanism body and the support frame are fixed through bolts, the support frame and the tray are positioned through bolts, and the second product clamp jaw and the first product clamp jaw clamp the product.

[0008] Preferably, the second product clamp jaw and the first product clamp jaw move on the clamp disc, the clamp disc rotates on the inner side of the synchronous wheel and drives the second product clamp jaw and the first product clamp jaw to move, and the upper pin cylinder and the lower pin cylinder position the product after the clamp disc is turned over.

[0009] Preferably, the servo motor drives the servo drive wheel and drives the synchronous wheel to rotate through the synchronous belt, and the home sensor monitors the rotation angle of the synchronous wheel.

[0010] Preferably, the servo motor adjusts the rotation angle of the clamp disc to meet the angle of robot grabbing and labeling, and the second product clamp jaw and the first product clamp jaw meet the product from the tray to the turnover tool.

[0011] Beneficial effects: compared with the prior art, the utility model provides a turnover mechanism based on a vehicle-mounted charging unit, which has the following beneficial effects: the turnover mechanism based on the vehicle-mounted charging unit is used for inverter test line equipment, the turnover mechanism is used for automatic feeding and discharging of the whole line, labeling and manual inspection station, dozens of products of the inverter are compatible through the change tool on the turnover mechanism, the products are on the tray, the servo jacking lifts up, positions the product on the pin of the turnover tool, the clamp jaw is automatically clamped, the servo motor drives the synchronous wheel to rotate the turnover tool, and the turnover tool is placed on the tray through the turnover, the feeding and discharging are changed through the turnover, the labeling is pasted on the back of the product through the turnover mechanism; the mechanism has a bottom fixing support, a servo motor synchronous wheel, a positioning pin cylinder, a clamp tool, a clamp detection and identification, a Harting fixing seat and a product clamp jaw, the change tool of the clamp satisfies different changes of the products, the servo motor adjusts the angle of the turnover, satisfies the angle of robot grabbing and labeling, the clamp jaw design of the tool satisfies the product from the tray to the turnover tool, the clamp identification satisfies whether the tool of different products is changed correctly, the design of the pin cylinder satisfies the positioning after the clamp turnover, the design of the Harting fixing seat carries out the quick change of the tool, the whole turnover mechanism of the vehicle-mounted charging unit has the advantages of simple structure, convenient operation and better use effect compared with the traditional mode. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the whole structure schematic view of a turnover mechanism based on a vehicle-mounted charging unit.

[0013] Figure 2 It is the structure schematic view of a mechanism main body in a turnover mechanism based on a vehicle-mounted charging unit.

[0014] Figure 3 It is the structure schematic view of a product clamp jaw in a turnover mechanism based on a vehicle-mounted charging unit.

[0015] Figure 4 It is the structure schematic view of a plan view in a turnover mechanism based on a vehicle-mounted charging unit.

[0016] Figure 5 It is the structure schematic view of a front view in a turnover mechanism based on a vehicle-mounted charging unit.

[0017] In the figure: 1, mechanism main body; 2, servo drive wheel; 3, support frame; 4, clamp identification; 5, servo motor; 6, clamp disc; 7, Harting fixed seat; 8, upper bolt cylinder; 9, lower bolt cylinder; 10, tray; 11, second product clamp jaw; 12, first product clamp jaw; 13, guide rail; 14, synchronous wheel; 15, in-place sensor; 16, synchronous belt; 17, limiting rod; 18, clamp jaw cylinder. DETAILED DESCRIPTION

[0018] The technical scheme of the utility model will be described clearly and completely in combination with the drawings and specific embodiments below, but the person skilled in the art will understand that the following described embodiments are part of the embodiments of the utility model, instead of all the embodiments, and are only used for illustrating the utility model, and should not be regarded as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor all belong to the scope of protection of the utility model. The unmarked specific conditions in the embodiments are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used are not marked with the manufacturer, and are all conventional products that can be obtained by market purchase.

[0019] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the device or element must have a specific orientation, a specific orientation and operation, therefore, cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0021] As shown in figure, Figures 1-5 As shown in figure, A kind of turnover mechanism based on vehicle-mounted charging unit, including mechanism main body 1, support frame 3 is positioned and installed in the front end of mechanism main body 1, tray 10 is provided in the front end of support frame 3, clamp disc 6 is movably arranged in the inner side of support frame 3, second product clamp jaw 11 and first product clamp jaw 12 are provided on clamp disc 6, guide rail 13 and clamp identification 4 are arranged between first product clamp jaw 12 and clamp disc 6, synchronous wheel 14 is movably arranged in the side of support frame 3, upper pin cylinder 8 and lower pin cylinder 9 are installed in the other side of support frame 3, Harting fixed seat 7 is positioned on clamp disc 6, for inverter test line equipment, wherein turnover mechanism is used for whole line automatic feeding and labeling and artificial visual inspection station, is compatible with dozens of products of inverter through changing mould on turnover mechanism, product is on tray, servo jacking lifts, positions product to the pin of turnover tool, clamp jaw is automatically clamped, synchronous wheel is rotated by servo motor to drive turnover tool, is placed to tray after turning over, feeding is changed by turnover to place product, labeling is pasted on the back of product by turnover mechanism.

[0022] Further, servo drive wheel 2 is arranged in the side of mechanism main body 1, servo motor 5 is installed in the inner side of mechanism main body 1 at the position of servo drive wheel 2, synchronous belt 16 is arranged between servo drive wheel 2 and synchronous wheel 14, original position sensor 15 is arranged in the bottom of synchronous wheel 14, limit rod 17 and clamp jaw cylinder 18 are arranged between second product clamp jaw 11 and first product clamp jaw 12.

[0023] Further, the mechanism body 1 is fixed with the support frame 3 through bolts, the support frame 3 is positioned with the tray 10 through bolts, and the second product clamp jaw 11 and the first product clamp jaw 12 clamp the position of the product.

[0024] Further, the second product clamp jaw 11 and the first product clamp jaw 12 are movable on the clamp disc 6, the clamp disc 6 rotates on the inner side of the synchronous wheel 14 and drives the second product clamp jaw 11 and the first product clamp jaw 12 to move, the upper pin cylinder 8 and the lower pin cylinder 9 position the product, and positioning is performed after the clamp disc 6 is turned over.

[0025] Further, the servo motor 5 drives the servo drive wheel 2 and rotates the synchronous wheel 14 through the synchronous belt 16, and the in-situ sensor 15 monitors the rotation angle of the synchronous wheel 14.

[0026] Further, the servo motor 5 adjusts the rotation angle of the clamp disc 6 to meet the angle of robot grabbing and labeling, and the second product clamp jaw 11 and the first product clamp jaw 12 meet the product from the tray 10 to the turnover tool.

[0027] Working principle: the utility model discloses a mechanism body 1, servo drive wheel 2, support frame 3, clamp identification 4, servo motor 5, clamp disc 6, Harting fixed seat 7, upper pin cylinder 8, lower pin cylinder 9, tray 10, second product clamp jaw 11, first product clamp jaw 12, guide rail 13, synchronous wheel 14, in-situ sensor 15, synchronous belt 16, limiting rod 17, clamp jaw cylinder 18 are used for inverter test line equipment, wherein the turnover mechanism is used for whole line automatic feeding and discharging and labeling and artificial visual inspection station, and dozens of products of inverter are compatible through the changeover tool on the turnover mechanism, the product is on the tray, the servo jacking lifts up, positions the product to the pin of turnover tool, the clamp jaw is automatically clamped, the servo motor drives the synchronous wheel to rotate and overturns the tool, and the product is placed on the tray through overturning, and the feeding and discharging are changed through overturning to change the positive and negative of the product placed by the robot, and the label is pasted on the back of the product through the turnover mechanism.

[0028] The mechanism has a bottom fixed support, a servo motor synchronous wheel, a positioning pin cylinder, a clamp tool, a clamp detection identification, a Harting fixed seat and a product clamp jaw, different changes of products are met through the clamp changeover tool, the angle of overturning is adjusted through the servo motor to meet the angle of robot grabbing and labeling, the product is met from the tray to the turnover tool through the design of the clamp jaw of the tool, whether the tool of different products is changed correctly is met through the clamp identification, positioning after clamp overturning is met through the design of the pin cylinder, and the tool is quickly changed through the design of the Harting fixed seat.

[0029] It is to be noted that, in the present document, relational terms such as first and second, and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0030] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A turning mechanism based on a vehicle-mounted charging unit, comprising a mechanism body (1), characterized in that: A support frame (3) is positioned and installed at the front end of the mechanism body (1), a tray (10) is provided at the front end of the support frame (3), a clamp plate (6) is movably provided on the inner side of the support frame (3), a second product clamp (11) and a first product clamp (12) are provided on the clamp plate (6), a guide rail (13) and a clamp identification (4) are provided between the first product clamp (12) and the clamp plate (6), a synchronous wheel (14) is movably provided on the side of the support frame (3), an upper latch cylinder (8) and a lower latch cylinder (9) are installed on the other side of the support frame (3), and a Harting fixed seat (7) is positioned on the clamp plate (6).

2. The flip mechanism based on the vehicle-mounted charging unit according to claim 1, characterized in that: A servo drive wheel (2) is provided on the side of the mechanism body (1); a servo motor (5) is installed on the inner side of the mechanism body (1) at the position of the servo drive wheel (2); a synchronous belt (16) is provided between the servo drive wheel (2) and the synchronous wheel (14); an in-situ sensor (15) is provided at the bottom of the synchronous wheel (14); and a limit rod (17) and a clamping cylinder (18) are provided between the second product clamping jaw (11) and the first product clamping jaw (12).

3. The flip mechanism based on the vehicle-mounted charging unit according to claim 1, characterized in that: The mechanism body (1) and the support frame (3) are fixed by bolts, the support frame (3) and the tray (10) are positioned by bolts, and the second product clamping jaw (11) and the first product clamping jaw (12) clamp the position of the product.

4. The flip mechanism based on the vehicle-mounted charging unit according to claim 1, characterized in that: The second product clamp (11) and the first product clamp (12) move on the clamp plate (6), and the clamp plate (6) rotates on the inner side of the synchronous wheel (14) and drives the second product clamp (11) and the first product clamp (12) to move. The upper latch cylinder (8) and the lower latch cylinder (9) position the product and position it after the clamp plate (6) is turned over.

5. The flip mechanism based on the vehicle-mounted charging unit according to claim 2, characterized in that: The servo motor (5) drives the servo drive wheel (2) and drives the synchronous wheel (14) to rotate through the synchronous belt (16), and the in-situ sensor (15) monitors the rotation angle of the synchronous wheel (14).

6. The flip mechanism based on the vehicle-mounted charging unit according to claim 1, characterized in that: The servo motor (5) adjusts the rotation angle of the clamp plate (6) to meet the angle of the robot's grasping and labeling, and the second product clamping claw (11) and the first product clamping claw (12) meet the requirements of the product being grasped from the tray (10) to the turning tool.