Horizontal displacement device for prefabricated part
By combining translational and rotary drive components, the automated horizontal displacement of glazed kiln door bricks is achieved, solving the problem of manual intervention in the production process and improving operational efficiency and accuracy.
Patent Information
- Application Number
- CN202422867558.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The glazed furnace door bricks lack the horizontal displacement function during the production process, which requires manual intervention in the installation of bolts, nuts and iron brackets, reducing production efficiency.
The system employs a translational conveying assembly and a rotary drive assembly. The translational conveying rollers are driven by a translational geared motor, and the rotary support shaft is driven by a rotary geared motor, thereby realizing the translation and horizontal displacement of the glazed furnace door bricks. Combined with an automatic limit device, the accuracy of the angle and position is ensured.
The system enables automated horizontal repositioning of glazed furnace door bricks, improving production efficiency, facilitating the installation of bolts, nuts, and iron supports, while ensuring accurate adhesion of refractory materials.
Smart Images

Figure CN223444575U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hanging glaze furnace door brick production auxiliary assembly field, concretely relates to a prefabricated part horizontal displacement device. BACKGROUND
[0002] In the production process of hanging glaze furnace door brick, when the hanging glaze furnace door brick is conveyed outward by the conveyor after code spraying, the hanging glaze furnace door brick needs to be installed with bolts, nuts and iron supports, and the two side faces of the hanging glaze furnace door brick need to be attached with refractory materials. However, the current conveyor lacks the function of horizontal displacement, and the installation positions of the bolts, nuts and iron supports of the hanging glaze furnace door brick are respectively at the two ends. Therefore, when the above operation is performed, the workers arranged on the two sides often need to move and turn their bodies to smoothly install the bolts, nuts and iron supports. Not only is the operation skill difficult to grasp, but also the entire conveyor needs to be stopped to allow the hanging glaze furnace door brick to stop moving and smoothly perform the above operation, which reduces the production efficiency of the hanging glaze furnace door brick. SUMMARY
[0003] The purpose of the utility model is to provide a prefabricated part horizontal displacement device to solve the above problems. The translation of the translation conveying assembly by the translation reduction motor can drive the hanging glaze furnace door brick to smoothly translate and stop at the middle position. At the same time, the rotation of the rotation support shaft driven by the rotation reduction motor of the rotation driving assembly can drive the translation conveying assembly and the hanging glaze furnace door brick placed on the top to rotate a right angle, realizing the conveying and horizontal displacement operation of the hanging glaze furnace door brick. Details are described below.
[0004] To achieve the above purpose, the utility model provides the following technical scheme:
[0005] The prefabricated part horizontal displacement device provided by the utility model comprises a bottom support body, a rotation driving assembly is combined and installed at the top of the bottom support body, a translation conveying assembly is combined and arranged at the top of the rotation driving assembly, the translation conveying assembly is used to drive the hanging glaze furnace door brick to smoothly translate and stop at the middle position, and the rotation driving assembly is used to drive the translation conveying assembly and the hanging glaze furnace door brick placed on the top to rotate a right angle after being conveyed to the position.
[0006] As a preferred embodiment, a translation pull rod support and a control box support are respectively installed at the front two sides of the bottom support body, the translation pull rod support and the control box support are used to respectively install a pull rod for controlling the translation process and a control box for controlling the horizontal displacement process.
[0007] As preferred, the rotary driving assembly comprises a rotary reduction motor and a rotary support base, the rotary reduction motor is mounted on the outside of the bottom support body, a transmission gear pair is arranged on the top of the bottom support body, the rotary reduction motor is in transmission connection with the rotary support shaft through the transmission gear pair, the rotary support shaft is vertically arranged above the top surface of the bottom support body, the rotary support base is fixedly mounted on the top end of the rotary support shaft, the top surface of the rotary support base is combinedly mounted with the translation conveying assembly, and the rotary support shaft is driven to rotate by one right angle through the rotary reduction motor.
[0008] As preferred, a bearing seat is mounted on the top surface of the bottom support body, and the outer ring and the inner ring of the bearing seat are fixedly connected with the top surface of the bottom support body and the bottom surface of the rotary support base respectively, so as to constrain and support the rotation of the rotary support base through the bearing seat.
[0009] As preferred, the rotary driving assembly is combinedly mounted with a switch seat two and a proximity switch at the bottom of the rotary support base and the top of the bottom support body respectively, so as to automatically limit the rotation angle of the rotary support shaft after being used in combination.
[0010] As preferred, the translation conveying assembly comprises a rack and a translation reduction motor, the rack is combinedly mounted on the top surface of the rotary support base, the translation reduction motor is combinedly mounted on the outside of the rack, a plurality of translation conveying rollers are rotationally mounted between the front and the back of the rack, the translation conveying rollers are in transmission connection with the translation reduction motor through a transmission chain gear pair, and the translation conveying rollers drive the glazed furnace door bricks to be smoothly conveyed forward through rotation.
[0011] As preferred, the front and the back positions of the top of the rack are combinedly mounted with guide guard plates for guiding and limiting the translation conveying of the glazed furnace door bricks, the guide guard plates are symmetrically distributed and are arranged along the conveying direction.
[0012] As preferred, the outside of the rack is combinedly mounted with shroud shells at the front and the back positions, the outer surfaces of the shroud shells at the front and the back positions are arc surfaces, the two side positions of the rack are combinedly mounted with end guiding rollers, and the end guiding rollers are in transmission connection with the proximal translation conveying rollers through the transmission chain gear pair.
[0013] As preferred, the translation conveying assembly is combinedly mounted with a switch seat one and a limiting switch at the two side edge positions of the top of the rack along the conveying direction, so as to automatically limit the conveying position of the glazed furnace door bricks after being used in combination.
[0014] The horizontal displacement device for the prefabricated part is used in actual use, the rotary driving assembly is combined and installed on the top of the bottom support body, the top of the rotary driving assembly is combined with the translation conveying assembly, the translation conveying roller is driven by the translation reduction motor of the translation conveying assembly, the glazed furnace door brick is smoothly conveyed to the middle position and then stopped, the rotary support shaft is rotated by the rotary reduction motor of the rotary driving assembly, the translation conveying assembly and the glazed furnace door brick placed on the top are rotated by a right angle, the conveying and horizontal displacement operation of the glazed furnace door brick are realized, the bolt, the nut and the iron support are smoothly installed by the operation worker after the glazed furnace door brick is horizontally displaced by a certain angle, the refractory material is smoothly attached on the two side positions by the operation worker after the glazed furnace door brick is horizontally displaced by a certain angle, the switch seat two and the proximity switch used for automatically limiting the rotation angle of the rotary support shaft are combined and installed on the bottom of the rotary support and the top of the bottom support body, the rotary support drives the translation conveying assembly to quantitatively rotate by a right angle through the switch seat two rotating with the rotary support and the contrast cooperation with the proximity switch, the quantitative control of the rotation angle of the translation conveying assembly is realized, the horizontal displacement operation of the translation conveying assembly and the glazed furnace door brick placed on the top is smoothly and accurately completed, the switch seat one and the limit switch used for automatically limiting the conveying position of the glazed furnace door brick are combined and installed on the two side edge positions of the rack along the conveying direction, the glazed furnace door brick is conveyed to the switch seat one and the limit switch on the two side positions and then the glazed furnace door brick is conveyed to the middle position by the translation conveying assembly, the accurate position limitation of the glazed furnace door brick during conveying is realized, and the horizontal displacement operation of the glazed furnace door brick is smoothly completed after the glazed furnace door brick is smoothly moved to the middle position of the translation conveying assembly.
[0015] The horizontal displacement device for the prefabricated part is used in actual use, the rotary driving assembly is combined and installed on the top of the bottom support body, the top of the rotary driving assembly is combined with the translation conveying assembly, the translation conveying roller is driven by the translation reduction motor of the translation conveying assembly, the glazed furnace door brick is smoothly conveyed to the middle position and then stopped, the rotary support shaft is rotated by the rotary reduction motor of the rotary driving assembly, the translation conveying assembly and the glazed furnace door brick placed on the top are rotated by a right angle, the conveying and horizontal displacement operation of the glazed furnace door brick are realized, the bolt, the nut and the iron support are smoothly installed by the operation worker after the glazed furnace door brick is horizontally displaced by a certain angle, the refractory material is smoothly attached on the two side positions by the operation worker after the glazed furnace door brick is horizontally displaced by a certain angle, the switch seat two and the proximity switch used for automatically limiting the rotation angle of the rotary support shaft are combined and installed on the bottom of the rotary support and the top of the bottom support body, the rotary support drives the translation conveying assembly to quantitatively rotate by a right angle through the switch seat two rotating with the rotary support and the contrast cooperation with the proximity switch, the quantitative control of the rotation angle of the translation conveying assembly is realized, the horizontal displacement operation of the translation conveying assembly and the glazed furnace door brick placed on the top is smoothly and accurately completed, the switch seat one and the limit switch used for automatically limiting the conveying position of the glazed furnace door brick are combined and installed on the two side edge positions of the rack along the conveying direction, the glazed furnace door brick is conveyed to the switch seat one and the limit switch on the two side positions and then the glazed furnace door brick is conveyed to the middle position by the translation conveying assembly, the accurate position limitation of the glazed furnace door brick during conveying is realized, and the horizontal displacement operation of the glazed furnace door brick is smoothly completed after the glazed furnace door brick is smoothly moved to the middle position of the translation conveying assembly,
[0016] 2. The slewing drive assembly is respectively installed with a switch seat 2 and a proximity switch at the bottom of the slewing support and the top of the bottom bracket body, which are used to automatically limit the rotation angle of the slewing support shaft after matching use. Then, the slewing support drives the translation conveying assembly to rotate a right angle quantitatively by means of the switch seat 2 rotating with the slewing support and cooperating with the proximity switch, thereby realizing quantitative control of the rotation angle of the translation conveying assembly, and conveniently driving the translation conveying assembly and the glazed furnace door bricks placed on the top to complete the horizontal displacement operation smoothly and accurately;
[0017] 3. The translation conveying assembly is respectively installed with a switch seat 1 and a limit switch at the edge positions on both sides of the frame along the conveying direction, which are used in combination to automatically limit the conveying position of the glazed furnace door tiles. Then, after the glazed furnace door tiles are conveyed to the switch seat 1 and the limit switch that simultaneously block the positions on both sides, the translation conveying assembly can convey the glazed furnace door tiles to the middle position, thereby realizing accurate position limitation of the glazed furnace door tiles during conveyance, and conveniently driving the glazed furnace door tiles to move smoothly to the middle position of the translation conveying assembly and successfully completing the horizontal displacement operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is an overall axonometric diagram of the present utility model;
[0020] Figure 2 This utility model Figure 1 Schematic diagram of the right side;
[0021] Figure 3 This utility model Figure 2 AA cross-section diagram.
[0022] The following are the descriptions of the reference numerals:
[0023] 1, translation conveying assembly; 101, shield shell; 102, limit switch; 103, switch seat; 104, rack; 105, guide guard plate; 106, mounting frame; 107, translation deceleration motor; 108, translation conveying roller; 109, transmission sprocket pair; 1010, end guide roller; 2, bottom support body; 3, translation pull rod support; 4, control box support; 5, rotary drive assembly; 501, rotary support; 502, rotary support shaft; 503, transmission gear pair; 504, switch seat two; 505, proximity switch; 506, bearing seat; 507, rotary deceleration motor. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.
[0025] See Figures 1-3The utility model provides a prefabricated part horizontal displacement device, including bottom support body 2, the top combination of bottom support body 2 is installed with rotary drive assembly 5, the top combination of rotary drive assembly 5 is provided with translation conveying assembly 1, to be stopped after the smooth translation conveying of hanging glaze furnace door brick to the intermediate position by translation conveying assembly 1, simultaneously after conveying in position by rotary drive assembly 5 drive translation conveying assembly 1 and the rotation of hanging glaze furnace door brick placed on the top one right angle, specifically, rotary drive assembly 5 includes rotary reduction motor 507 and rotary support 501, the outside installation of bottom support body 2 is provided with rotary reduction motor 507, the top of bottom support body 2 is provided with transmission gear pair 503, rotary reduction motor 507 is connected with rotary support shaft 502 transmission through transmission gear pair 503, and rotary support shaft 502 is vertically arranged above the top surface of bottom support body 2, the top of rotary support shaft 502 is fixedly installed with horizontally arranged rotary support 501, and the top surface combination of rotary support 501 is installed with translation conveying assembly 1, to drive translation conveying assembly 1 and the rotation of hanging glaze furnace door brick placed on the top one right angle by the mode of rotary reduction motor 507 drive rotary support shaft 502 rotation, simultaneously translation conveying assembly 1 includes rack 104 and translation reduction motor 107, the top surface combination of rotary support 501 is installed with rack 104, the outside combination of rack 104 is installed with translation reduction motor 107, a plurality of evenly arranged translation conveying rollers 108 are rotatably installed between the front and back of rack 104, and translation conveying roller 108 is connected with translation reduction motor 107 transmission by transmission sprocket pair 109, to drive hanging glaze furnace door brick to be smoothly conveyed forward by the mode of translation conveying roller 108 rotation, the purpose of this arrangement is that the mode of translation reduction motor 107 of translation conveying assembly 1 drive translation conveying roller 108 can drive hanging glaze furnace door brick to be smoothly translated to the intermediate position and stop, simultaneously the mode of rotary reduction motor 507 of rotary drive assembly 5 drive rotary support shaft 502 rotation can drive translation conveying assembly 1 and the rotation of hanging glaze furnace door brick placed on the top one right angle, realizes the conveying and horizontal displacement operation of hanging glaze furnace door brick.
[0026] Referring to Figures 1-3As shown, the bottom support body 2, the rotary drive assembly 5 and the translation conveying assembly 1 are respectively optimized as follows. The front two sides of the bottom support body 2 are respectively provided with the translation pull rod support 3 and the control box support 4. In this way, the pull rod for controlling the translation process and the control box for controlling the horizontal displacement process can be respectively installed through the translation pull rod support 3 and the control box support 4, so as to facilitate the operator to control the start and stop of the conveying of the glaze hanging furnace door bricks. As to the rotary drive assembly 5, the bearing seat 506 is installed on the top surface of the bottom support body 2, and the outer ring and the inner ring of the bearing seat 506 are respectively fixedly connected with the top surface of the bottom support body 2 and the bottom surface of the rotary support 501, so as to constrain and support the rotation process of the rotary support 501 through the bearing seat 506. Meanwhile, the switch seat 103 two and the proximity switch 505 for automatically limiting the rotation angle of the rotary support shaft 502 after being used in combination are respectively installed on the bottom of the rotary support 501 and the top of the bottom support body 2. In this way, the rotary support 501 drives the translation conveying assembly 1 to rotate a right angle quantitatively through the switch seat 103 two rotating with the rotary support 501 and cooperating with the proximity switch 505, so as to quantitatively control the rotation angle of the translation conveying assembly 1.
[0027] As to the translation conveying assembly 1, the guide rail plates 105 for guiding and limiting the translation conveying of the glaze hanging furnace door bricks are respectively installed on the front and rear positions of the top of the rack 104 through the mounting frames 106. The guide rail plates 105 on the front and rear positions are symmetrically distributed and are arranged along the conveying direction. In this way, the translation conveying process of the glaze hanging furnace door bricks can be guided through the guide rail plates 105 on the two side positions, and the glaze hanging furnace door bricks can not be stationary during the rotation of the translation conveying assembly 1. Further, the shroud shells 101 are respectively installed on the front and rear positions of the outside of the rack 104, and the outer surfaces of the shroud shells 101 on the front and rear positions are arc surfaces. The end guide rollers 1010 are respectively installed on the two side positions of the rack 104, and the end guide rollers 1010 are respectively drivingly connected with the similar translation conveying rollers 108 through the transmission sprocket pairs 109. In this way, the sharp part of the translation conveying assembly 1 during the rotation process can be prevented through the shroud shells 101, so as to prevent the operator from being hurt by accident. Meanwhile, the glaze hanging furnace door bricks can be more smoothly guided to the translation conveying rollers 108 through the end guide rollers 1010. Optionally, the switch seat 103 one and the limit switch 102 for automatically limiting the conveying position of the glaze hanging furnace door bricks after being used in combination are respectively installed on the two side edge positions of the top of the rack 104 along the conveying direction. In this way, the glaze hanging furnace door bricks can be conveyed to the middle position through the switch seat 103 one and the limit switch 102 on the two side positions, so as to accurately limit the position of the glaze hanging furnace door bricks during the conveying.
[0028] With the above structure, in actual use, the glaze hanging furnace door brick can be smoothly conveyed to the middle position and stopped by the rotation of the rotary support shaft 502 driven by the rotary drive assembly 5, and the glaze hanging furnace door brick placed on the top can be rotated by 90 degrees by the rotation of the rotary support shaft 502 driven by the rotary drive assembly 5, so that the conveying and horizontal displacement of the glaze hanging furnace door brick are realized, the workers can smoothly install the bolts, nuts and iron supports after the glaze hanging furnace door brick is horizontally displaced by a certain angle, and the workers can smoothly attach the refractory materials on both sides after the glaze hanging furnace door brick is horizontally displaced by a certain angle. Preferably, two devices are provided to complete the above two operations. The rotary support shaft 502 is automatically limited in rotation by the switch seat 103 two and the proximity switch 505, and the rotary support shaft 502 is rotated by 90 degrees by the rotation of the rotary support seat 501 and the contrast cooperation of the switch seat 103 two and the proximity switch 505, so that the rotation angle of the conveying assembly 1 is quantitatively controlled, the horizontal displacement of the conveying assembly 1 and the glaze hanging furnace door brick placed on the top is smoothly and accurately completed, and the glaze hanging furnace door brick is accurately positioned in the middle position of the conveying assembly 1 by the switch seat 103 one and the limit switch 102, so that the horizontal displacement of the glaze hanging furnace door brick is smoothly completed.
[0029] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A prefabricated part horizontal displacement device, comprising a bottom bracket body (2), characterized in that: The top assembly of the bottom bracket body (2) is equipped with a rotary drive assembly (5), and the top assembly of the rotary drive assembly (5) is provided with a translation conveying assembly (1), which is used to drive the glazed furnace door bricks to smoothly translate and convey them to the middle position through the translation conveying assembly (1) and then stop. At the same time, after conveying them to the middle position, the rotary drive assembly (5) drives the translation conveying assembly (1) and the glazed furnace door bricks placed on the top to rotate at a right angle.
2. The prefabricated part horizontal displacement device according to claim 1, characterized in that: A translation rod bracket (3) and a control box bracket (4) are respectively installed on the ground at both sides in front of the bottom bracket body (2), so as to respectively install a rod for regulating the translation process and a control box for regulating the horizontal displacement process through the translation rod bracket (3) and the control box bracket (4).
3. A prefabricated part horizontal displacement device according to claim 1 or 2, characterized in that: The rotary drive assembly (5) includes a rotary reduction motor (507) and a rotary support (501), the rotary reduction motor (507) is installed on the outside of the bottom bracket body (2), and a transmission gear pair (503) is provided on the top of the bottom bracket body (2), the rotary reduction motor (507) is connected to the rotary support shaft (502) through the transmission gear pair (503), and the rotary support shaft (502) is vertically arranged above the top surface of the bottom bracket body (2), the top of the rotary support shaft (502) is fixedly installed with the horizontally arranged rotary support (501), and the top surface of the rotary support (501) is assembled with the translation conveying assembly (1), so as to drive the translation conveying assembly (1) and the glazed furnace door bricks placed on the top to rotate at a right angle by driving the rotary reduction motor (507) to drive the rotary support shaft (502) to rotate.
4. The prefabricated part horizontal displacement device according to claim 3, characterized in that: A bearing seat (506) is installed on the top surface of the bottom bracket body (2), and the outer ring and inner ring of the bearing seat (506) are respectively fixedly connected to the top surface of the bottom bracket body (2) and the bottom surface of the slewing support (501), so as to constrain and support the slewing support (501) during its rotation process with the help of the bearing seat (506).
5. The prefabricated component horizontal displacement device according to claim 4, characterized in that: The rotary drive assembly (5) is respectively assembled with a switch seat (103) and a proximity switch (505) at the bottom of the rotary support (501) and the top of the bottom bracket body (2) for automatically limiting the rotation angle of the rotary support shaft (502) after matching use.
6. A prefabricated component horizontal displacement device according to claim 4 or 5, characterized in that: The translation conveying assembly (1) comprises a frame (104) and a translation reduction motor (107); the frame (104) is mounted on the top surface of the rotary support (501); the translation reduction motor (107) is mounted on the outside of the frame (104); a plurality of uniformly distributed translation conveying rollers (108) are rotatably mounted between the front and rear of the frame (104); and the translation conveying rollers (108) are all connected to the translation reduction motor (107) via a transmission sprocket pair (109) for driving the glaze furnace door bricks to be smoothly conveyed forward by the rotation of the translation conveying rollers (108).
7. The prefabricated component horizontal displacement device according to claim 6, characterized in that: The front and rear positions of the top of the frame (104) are both assembled with guide guardrails (105) for guiding and limiting the translational conveyance of the glazed furnace door bricks through mounting frames (106). The guide guardrails (105) at the front and rear positions are symmetrically distributed and are all arranged along the conveying direction.
8. The prefabricated component horizontal displacement device according to claim 7, characterized in that: The front and rear exterior positions of the frame (104) are both assembled with shield shells (101), and the outer surfaces of the shield shells (101) at the front and rear exterior positions are both arc surfaces. End guide rollers (1010) are both assembled with end guide rollers (1010) at both sides of the frame (104), and the end guide rollers (1010) are connected to the adjacent translation conveying rollers (108) through the transmission sprocket pair (109).
9. A prefabricated component horizontal displacement device according to claim 7 or 8, characterized in that: The translation conveying assembly (1) is respectively combined with a switch seat (103) and a limit switch (102) for automatically limiting the conveying position of the glazed furnace door tiles after use at both side edge positions of the top of the frame (104) along the conveying direction.