Anti-permeation perforated brick processing device

Abstract

The invention discloses an anti-permeation perforated brick processing device, and relates to the technical field of perforated brick processing devices, the anti-permeation perforated brick processing device comprises a bottom plate and a vertical frame arranged on the top surface of the bottom plate; through the use of the lifting piece, lifting of the mold is facilitated, so that demolding of the porous brick is facilitated, and the production efficiency of the porous brick is improved; the analysis module counts the gray values of the gray blocks on the mold, compares the gray values of the gray blocks with the fluctuation range, finds out the gray blocks with different heights and obtains the row and column numbers of the gray blocks, so that equipment can accurately know the concrete height abnormal area in the mold, a basis is provided for subsequent adjustment, it is guaranteed that concrete at all parts of the porous brick is uniformly distributed, and the production efficiency is improved. The quality problem caused by local concrete quantity difference is avoided; whether the concrete at the corresponding position in the mold is not completely filled or excessively filled is judged, the quality of the perforated bricks is prevented from being affected by insufficient or excessive filling, and it is ensured that the density and structure of each perforated brick meet the standard.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of porous brick processing device, and particularly relates to a kind of anti-permeation porous brick processing device. BACKGROUND

[0002] In the booming construction industry, the demand for wall materials is increasing day by day, and the anti-permeation porous brick has been widely used in the construction field due to its unique advantages, such as light weight, material saving, good heat insulation performance and certain anti-permeation ability. When processing porous bricks, a porous brick processing device is needed, but the existing porous brick processing device has an unreasonable structure design and the production links are not closely connected. For example, the feeding process relies mainly on manual operation, and workers need to manually carry the concrete materials to the mold, which not only consumes a lot of manpower, but also slows down the feeding speed, seriously affecting the overall production efficiency. In the extrusion molding link, the equipment has a single extrusion mode for the concrete in the mold, which cannot ensure uniform stress of the concrete, resulting in a long time required for each extrusion molding and failing to meet the needs of large-scale production, thereby affecting the production of porous bricks. SUMMARY

[0003] The present application is proposed to solve the problems in the background art, and provides an anti-permeation porous brick processing device.

[0004] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: An anti-permeation porous brick processing device includes a bottom plate and a stand arranged on the top surface of the bottom plate, a support plate is arranged on the top surface of the bottom plate, a mold is arranged on the top surface of the support plate, an electric push rod one is arranged on the inner top surface of the stand, and a movable end of the electric push rod one is provided with an extrusion block matched with the mold. A lifting piece for lifting the mold is arranged on the inner top surface of the stand, and a feeding assembly is further arranged on the side surface of the stand.

[0005] Preferably, the lifting piece includes an electric push rod two symmetrically arranged on the inner top surface of the stand, a movable end of the electric push rod two is provided with a connecting plate, and the connecting plate is fixedly connected with the side surface of the mold.

[0006] Preferably, a guide rod is symmetrically arranged between the bottom plate and the stand, a connecting block one and a connecting block two are slidably arranged on the outer wall of each guide rod, the connecting block one is fixedly connected with the side surface of the mold, and the connecting block two is fixedly connected with the side surface of the extrusion block.

[0007] Preferably, the feeding assembly includes a U-shaped box arranged on the rear end surface of the stand, a rectangular frame is slidably arranged in the U-shaped box, and an electric push rod three is arranged between the rectangular frame and the U-shaped box.

[0008] Preferably, the U-shaped box bottom surface is symmetrically inclined and provided with a support, and the support bottom is fixedly connected with the bottom plate.

[0009] In summary, due to the adoption of the technical scheme, the application has the following beneficial effects: 1. The use of the lifting piece facilitates the lifting of the mold, thereby facilitating the demolding of the perforated bricks and improving the production efficiency of the perforated bricks; the use of the feeding assembly facilitates the addition of concrete into the mold, is simple and convenient to operate, improves the feeding efficiency of the perforated brick processing device, and is thus beneficial to the production of the perforated bricks. 2. The analysis module compares the gray scale values of the gray scale blocks on the mold with the fluctuation range, finds out the gray scale blocks with different heights and obtains the row and column numbers thereof, so that the equipment can accurately know the abnormal area of the concrete height in the mold, provides a basis for subsequent adjustment, ensures the uniform distribution of the concrete in each part of the perforated brick, avoids quality problems caused by the difference in the local concrete amount, and determines whether the concrete at the corresponding position in the mold is not filled completely or filled excessively, thereby avoiding the influence of insufficient or excessive filling on the quality of the perforated brick and ensuring that the density and structure of each perforated brick meet the standards. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 A structure schematic diagram of a front view angle is shown according to an embodiment of the application; Figure 2 A structure schematic diagram of a rear view angle is shown according to an embodiment of the application; Figure 3 A system flowchart is shown according to an embodiment of the application.

[0011] LEGEND: 1, bottom plate; 2, mold; 3, support plate; 4, connecting block one; 5, stand; 6, extrusion block; 7, guide rod; 8, electric push rod one; 9, connecting block two; 10, U-shaped box; 11, support; 12, electric push rod two; 13, connecting plate; 14, rectangular frame; 15, electric push rod three; 16, sliding groove; 17, moving plate; 18, scraper. DETAILED DESCRIPTION

[0012] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the application.

[0013] Please refer to Figure 1 - Figure 2 The application provides a technical solution: The application discloses a kind of anti-infiltration porous brick processing device, including bottom plate 1 and be set on the top surface of bottom plate 1 stand 5, and stand 5 is fixedly installed on the top surface of bottom plate 1 by bolt;Bottom plate 1 top surface is equipped with support plate 3, for supporting porous brick, to facilitate the transfer of porous brick;Support plate 3 top surface is equipped with mould 2, for the production of porous brick, and vibration equipment is arranged below mould 2, the vibration of mould 2 is made by vibration equipment to make the concrete in mould 2 evenly distributed, the inner top surface of stand 5 is equipped with electric push rod one 8, and electric push rod one 8 is fixedly installed on the inner top surface of stand 5 by bolt, for the lifting of extrusion block 6, to facilitate the extrusion of concrete in mould 2, to make concrete more compact, benefit the production of porous brick;The movable end of electric push rod one 8 is equipped with extrusion block 6 matched with mould 2; The inner top surface of stand 5 is equipped with lifting piece for the lifting of mould 2, by the use of lifting piece, the lifting of mould 2 is facilitated, to facilitate the demoulding of porous brick, improve the production efficiency of porous brick;Stand 5 side surface is also equipped with feeding assembly, by the use of feeding assembly, it is convenient to add concrete into mould 2, simple operation, convenient, improve the feeding efficiency of porous brick processing device, to benefit the production of porous brick.

[0014] In the application, the lifting piece includes electric push rod two 12 symmetrically arranged on the inner top surface of stand 5, and the electric push rod two 12 is fixedly installed on the inner top surface of stand 5 by bolt, for the lifting of mould 2;The movable end of electric push rod two 12 is equipped with connecting plate 13, and the connecting plate 13 is fixedly connected with the side surface of mould 2, In the application, guide rod 7 is symmetrically arranged between bottom plate 1 and stand 5, connecting block one 4 and connecting block two 9 are slidably arranged on the outer wall of each guide rod 7, and the connecting block one 4 is fixedly connected with the side surface of mould 2, and the connecting block two 9 is fixedly connected with the side surface of extrusion block 6;By the mutual cooperation of guide rod 7, connecting block one 4 and connecting block two 9, the guiding of mould 2 and extrusion block 6 is facilitated, to facilitate the stable movement of mould 2 and extrusion block 6.

[0015] In the application, the feeding assembly includes U-shaped box 10 arranged on the rear end surface of stand 5, and the one end surface of U-shaped box 10 is flush with the top surface of mould 2, and is close together, to avoid concrete leakage when rectangular frame 14 moves to mould 2, to ensure that all concrete falls on mould 2, which is beneficial to the feeding of porous brick processing device;The outer end surface of U-shaped box 10 is equipped with sliding block, and the inner wall of rectangular frame 14 is equipped with sliding groove matched with sliding block, for the movement of rectangular frame 14;Electric push rod three 15 is arranged between rectangular frame 14 and U-shaped box 10, by the use of electric push rod three 15, rectangular frame 14 is facilitated to be pushed, to move rectangular frame 14 above mould 2, to realize the feeding of porous brick processing device.

[0016] In the application, the U-shaped box 10 is symmetrically and obliquely provided with a support 11 at the bottom surface, and the bottom of the support 11 is fixedly connected with the bottom plate 1. The use of the support 11 facilitates the support of the U-shaped box 10, thereby facilitating the stable installation of the U-shaped box 10 and further facilitating the loading of the multi-hole brick processing device.

[0017] In the application, two sides above the inner side walls of the rectangular frame 14 are provided with a sliding groove 16, a moving plate 17 is slidably connected in the sliding groove 16, and an electric push rod four is installed at the position of the moving plate 17 in the sliding groove 16. One end of the electric push rod four is installed on the moving plate 17, and the other end is installed on the inner side of the sliding groove 16. The length of the electric push rod four changes to move the moving plate 17 in the inner side of the sliding groove 16. A plurality of sliding rods are slidably connected outside the sliding groove 16, and the sliding rods are connected by a shielding cloth. One end of the shielding cloth on the two sides of the moving plate 17 is connected to the moving plate 17, and the other end is connected to the inner wall of the rectangular frame 14. When the moving plate 17 slides, the shielding cloth shrinks and stretches with the movement of the moving plate 17, so that the sliding groove 16 is always in a shielded state. The concrete cannot splash into the inner side of the sliding groove 16, affecting the normal sliding of the moving plate 17 in the inner side of the sliding groove 16. A sliding hole is formed in the middle position of the upper surface of the moving plate 17, and a scraper 18 is slidably connected in the sliding hole. An electric push rod five is installed at the position of the scraper 18 on the upper surface of the moving plate 17. The upper end of the electric push rod five is connected to the scraper 18, and the lower end is connected to the upper surface of the moving plate 17. When the length of the electric push rod five changes, the scraper 18 penetrates the moving plate 17 to move up and down. After the scraper 18 moves down to push the concrete inside the rectangular frame 14, it moves up. The outer side of the scraper 18 and the moving plate 17 are scraped with each other, so that the concrete attached to the outer side of the scraper 18 falls off, reducing the amount of concrete due to adhesion.

[0018] A camera and an infrared range finder are installed on the moving plate 17. A smart control assembly is arranged in the control box of the multi-hole brick processing device. The smart control assembly includes a collection module, an analysis module, and an execution module. The collection module collects image data of the mold 2, collects the distance data between the concrete inside the mold 2 and the infrared range finder, and transmits the collected data to the analysis module. The analysis module processes the image data transmitted by the collection module, determines the position of the concrete with different heights inside the mold 2, generates a moving signal according to the column number of the position with different heights, and transmits the moving signal to the execution module. The analysis module processes the distance data transmitted by the collection module, determines whether it is not completely filled, counts the number of corresponding gray blocks at the position not completely filled, compares the number of gray blocks with a preset number threshold, and if the number of gray blocks is greater than the preset number threshold, generates a filling signal and transmits the filling signal to the execution module. Otherwise, a vibration signal is generated and transmitted to the execution module. After the rectangular frame 14 is reset under the drive of the electric push rod 15, the image data at the corresponding position on the mold 2 is collected again, the collected image data is subjected to gray scale processing, then the gray scale image is segmented into several gray scale blocks of the same size according to the size of the pixel block, the gray scale value of each segmented gray scale block is detected, the multiple gray scale values detected for the same gray scale block are subjected to mean value and standard deviation calculation, and the mean value and standard deviation of the detection gray scale value is set as the fluctuation range , the detection gray scale value not in the fluctuation range is marked as an abnormal value, the average value of the remaining detection gray scale data is calculated after the abnormal value is removed, and the mean value of the remaining detection gray scale data is calculated as the gray scale value data of the corresponding gray scale block; the gray scale values of the gray scale blocks at each position on the mold 2 are counted, and the maximum value and the minimum value of the gray scale value are subjected to difference calculation, if the preset difference threshold value , it is determined that the gray scale value fluctuation range of the gray scale block on the mold 2 is ; The image data collected by the camera is subjected to gray scale processing, and is segmented according to the size of the pixel block, each gray scale block is marked according to the row number and column number of the segmented gray scale block, then the gray scale value of each gray scale block is obtained, and the obtained gray scale value is compared with the gray scale value fluctuation range, if the obtained gray scale value is not in the gray scale value fluctuation range, it is determined that the concrete height at the position corresponding to the gray scale block is not equal to the height of the mold 2, the gray scale block is marked as a height unequal gray scale block, and the row number and column number corresponding to the gray scale block are obtained; The column number of the height unequal gray scale block is recorded, the column count corresponding to the height unequal gray scale block is increased by one every time a height unequal gray scale block is recorded, after the recording of all height unequal gray scale blocks is completed, each column count is counted, the position is moved to the column number with the maximum column count first, the column number with the same column count is moved to the position closest to the current moving plate 17 position first, a moving signal is generated according to the corresponding gray scale block row number, and the moving signal is transmitted to the execution module; The execution module moves the position of the moving plate 17 according to the size of the gray block and the column number and the row number, stops when the infrared range finder on the moving plate 17 reaches the corresponding column of the corresponding gray block, then the infrared range finder detects the distance data between the concrete in the mold 2 and the infrared range finder in the process of angle rotation, compares the detection distance data at the corresponding position with the preset distance data at the corresponding position, if the detection distance data is greater than the preset distance data, it is determined that the corresponding position in the mold 2 is not filled completely; if the detection distance data is less than the preset distance data, it is determined that the corresponding position in the mold 2 is filled excessively; the gray block which is not filled completely is marked, if there is a gray block with a filling mark, the adjacent position is also a gray block with a filling mark, then the two gray blocks are determined as a whole, the number of gray blocks determined as a whole is acquired, if the preset number threshold , a filling signal is generated, and the filling signal is transmitted to the execution module; otherwise, a vibration signal is generated, and the vibration signal is transmitted to the execution module.

[0019] Working principle: when the present application is used, the concrete is first added into the rectangular frame 14, then the movable end of the electric push rod three 15 is elongated to drive the rectangular frame 14 to move, so as to drive the concrete to move, when the rectangular frame 14 moves above the mold 2, the concrete will fall into the mold 2; The analysis module analyzes the filling condition of each position in the mold 2, determines the size of the position which is not filled completely, if the size of the position which is not filled completely exceeds the preset threshold, the electric push rod four in the chute 16 drives the moving plate 17 to move to the corresponding position, after the length of the electric push rod five changes, the scraper 18 extends downward, after the downward moving distance of the scraper 18 reaches the set distance, the lower end of the scraper 18 is flush with the upper surface of the mold 2, then the scraper 18 moves back and forth on the moving plate 17, pushes the accumulated concrete at other positions on the mold 2 to the position which is not filled completely, fills the concrete at the position which is not filled completely, and after the number of back and forth movements reaches the set value, the vibration equipment below the mold 2 is started, so that the uniformly distributed concrete is more uniformly distributed under the action of the vibration force; Then, the movable end of the electric push rod three 15 is retracted to drive the rectangular frame 14 to reset, so as to bring the excess concrete on the mold 2 into the U-shaped box 10 and locate it in the rectangular frame 14; then the electric push rod one 8 is opened, the movable end of the electric push rod one 8 is elongated to drive the extrusion block 6 to move downward, the extrusion block 6 enters the mold 2 to realize extrusion of the concrete in the mold 2, so that the concrete is in close contact, thereby forming the perforated brick; The electric push rod one 8 and the electric push rod two 12 are controlled to make the movable ends of the electric push rod one 8 and the electric push rod two 12 retract to make the extruding block 6 and the mold 2 move upward synchronously to realize the demolding of the perforated brick, and the formed perforated brick falls on the support plate 3 and is moved away by the forklift; finally, a new support plate 3 is placed on the bottom plate 1, and the movable end of the electric push rod two 12 is controlled to extend to make the mold 2 fall on the support plate 3.

[0020] The above description of the embodiments enables those skilled in the art to make or use the invention. Numerous modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be applied to other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A permeable porous brick processing device, comprising a base plate (1) and a support frame (5) disposed on the top surface of the base plate (1), characterized in that, The bottom plate (1) is provided with a support plate (3) on its top surface, and a mold (2) is provided on the top surface of the support plate (3). The top surface of the upright frame (5) is provided with an electric push rod (8), and the movable end of the electric push rod (8) is provided with an extrusion block (6) that cooperates with the mold (2). The top inner surface of the upright frame (5) is provided with a lifting component for lifting the mold (2), and the side of the upright frame (5) is also provided with a feeding component; A camera and an infrared rangefinder are installed on the mobile plate (17). The control box of the porous brick processing device is equipped with an intelligent control component, which includes an analysis module. The analysis module processes the image data transmitted from the acquisition module, determines the locations where the concrete height inside the mold (2) is uneven, generates a movement signal based on the column number of the uneven height location, and transmits the movement signal to the execution module; processes the spacing data transmitted from the acquisition module, determines whether it is not completely filled, counts the number of corresponding gray blocks at the incompletely filled locations, and compares the number of gray blocks with a preset number threshold. If it is greater than the preset number threshold, a filling signal is generated and transmitted to the execution module; otherwise, a vibration signal is generated and transmitted to the execution module.

2. The anti-permeability porous brick processing device according to claim 1, characterized in that, The lifting component includes two electric push rods (12) symmetrically arranged on the inner top surface of the upright frame (5). The movable end of the electric push rod (12) is provided with a connecting plate (13), and the connecting plate (13) is fixedly connected to the side of the mold (2).

3. The anti-permeability porous brick processing device according to claim 2, characterized in that, Guide rods (7) are symmetrically arranged between the base plate (1) and the upright frame (5). Each guide rod (7) has a connecting block one (4) and a connecting block two (9) slidably arranged on its outer wall. The connecting block one (4) is fixedly connected to the side of the mold (2), and the connecting block two (9) is fixedly connected to the side of the extrusion block (6).

4. The anti-permeability porous brick processing device according to claim 3, characterized in that, The feeding assembly includes a U-shaped box (10) set on the rear end face of the upright (5), a rectangular frame (14) is slidably provided inside the U-shaped box (10), and an electric push rod (15) is provided between the rectangular frame (14) and the U-shaped box (10).

5. The anti-permeability porous brick processing device according to claim 4, characterized in that, The bottom of the U-shaped box (10) is symmetrically inclined with a support (11), and the bottom of the support (11) is fixedly connected to the base plate (1).

6. The anti-permeability porous brick processing device according to claim 5, characterized in that, The inner sidewall of the rectangular frame (14) is provided with sliding grooves (16) on both sides. A movable plate (17) is slidably connected inside the sliding groove (16). An electric push rod four is installed inside the sliding groove (16) at the position corresponding to the movable plate (17). Multiple sliding rods are slidably connected to the outside of the sliding groove (16). The sliding rods are connected to each other by a shielding cloth. A sliding hole is provided in the middle of the upper surface of the movable plate (17). A scraper (18) is slidably connected inside the sliding hole. An electric push rod five is installed on the upper surface of the movable plate (17) at the position corresponding to the scraper (18).

7. The anti-permeability porous brick processing device according to claim 1, characterized in that, The intelligent control component includes a data acquisition module and an execution module; The acquisition module acquires image data of the mold (2), acquires distance data between the concrete inside the mold (2) and the infrared rangefinder, and transmits the acquired data to the analysis module. The execution module receives the signals transmitted from the analysis module. If the received signal is a movement signal, it controls the electric push rod four to move the moving plate (17) to the corresponding position according to the column number sequence transmitted by the analysis module. If the received signal is a filling signal, when the lower end of the scraper (18) is flush with the upper surface of the mold (2), the electric push rod four drives the moving plate (17) to move back and forth, and stops after the number of reciprocations reaches the preset value; If the received signal is a vibration signal, control the vibration device below the mold (2) to perform vibration operation, and stop after the vibration time reaches the preset time.

8. The anti-permeability porous brick processing device according to claim 1, characterized in that, The analysis module performs the following steps to determine unequal grayscale block heights: S1: Statistically analyze the gray values ​​of the gray blocks at various locations on the mold (2), and take the maximum value among the gray values. and minimum value Perform difference calculation, if a preset difference threshold is set... Then, the grayscale value fluctuation range of the previous grayscale block in mold (2) is determined to be... ; S2: The image data collected by the camera is processed in grayscale and divided according to the size of the pixel block. Each grayscale block is marked according to the number of rows and columns of the divided grayscale block. Then the grayscale value of each grayscale block is obtained and the obtained grayscale value is compared with the grayscale value fluctuation range. If the obtained grayscale value is not within the grayscale value fluctuation range, it is determined that the concrete height at the corresponding position of the grayscale block is not equal to the height of the mold (2). The grayscale block is marked as a grayscale block with unequal height and the row number and column number corresponding to the grayscale block are obtained. S3: Record the column numbers of gray blocks with unequal heights. For each gray block with unequal height recorded, increment the column count corresponding to that gray block. After all gray blocks with unequal heights are recorded, count the column counts for each column and prioritize moving to the column number with the largest column count. For column numbers with the same column count, prioritize moving to the position closest to the current moving plate (17). Generate a movement signal based on the corresponding gray block row number and transmit the movement signal to the execution module.

9. The anti-permeability porous brick processing device according to claim 1, characterized in that, The analysis module performs the following steps to analyze the filling status: K1: The execution module moves the position of the moving plate (17) according to the size of the gray block and the column and row numbers. When the infrared rangefinder on the moving plate (17) reaches the corresponding column of the corresponding gray block, it stops. Then, during the angular rotation of the infrared rangefinder, it detects the distance data between the concrete in the mold (2) and the infrared rangefinder. It compares the detected distance data at the corresponding position with the preset distance data at the corresponding position. If the detected distance data is greater than the preset distance data, it is determined that the corresponding position inside the mold (2) is not completely filled. K2: If the detected distance data is less than the preset distance data, it is determined that the corresponding position inside the mold (2) is overfilled; the gray blocks that are not completely filled are marked. If there are gray blocks with filling marks, and the adjacent positions are also gray blocks with filling marks, then the two gray blocks are determined to be a whole. The number of gray blocks determined to be a whole is... To acquire, if a preset quantity threshold is set... If the signal is positive, a filling signal is generated and transmitted to the execution module; otherwise, a vibration signal is generated and transmitted to the execution module.

Images