Single-pipe distributing device

Through the cooperation of the material blocking and pushing mechanisms, rapid material separation of a single pipe is achieved, solving the problems of low automation and insufficient adaptability of existing feeding devices, improving feeding efficiency and safety, and reducing equipment costs and floor space.

CN223444608UActive Publication Date: 2025-10-17SUZHOU ASL TECH CO LTD
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Patent Information

Application Number
CN202422061473.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-10-17
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing pipe feeding mechanism has a low degree of automation and cannot transport pipes quickly and accurately, especially large pipes. It also poses safety hazards. In addition, the existing automatic feeding device is not adaptable enough to the type and size of pipes, resulting in a low feeding success rate, high equipment cost, and large space occupation.

Method used

The blocking mechanism cooperates with the pushing mechanism. After the blocking mechanism blocks multiple pipes, the pushing mechanism pushes the excess pipes back to the material storage, leaving only a single pipe to slide onto the slide, which simplifies the feeding process and adapts to pipes of different diameters.

Benefits of technology

It improves the efficiency of single-tube material distribution, reduces the complex structure and floor space of the equipment, reduces equipment costs, and improves the accuracy and safety of material feeding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223444608U_ABST
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Abstract

The utility model relates to a single pipe distributing device which comprises a base, and a sliding table for pipes to slide downwards is arranged on the base. The feeding end is located at the high position of the sliding table; the material blocking mechanism is rotatably arranged on the base, and a pipe material temporary storage notch is formed between the material blocking mechanism and the feeding end; the material warehouse part is used for stacking and conveying a plurality of pipe materials to the temporary storage notch; the material pushing mechanism is arranged on one side of the material blocking mechanism; wherein when the material blocking mechanism rotates to a blocking position and the material warehouse part conveys the pipe material to the pipe material temporary storage notch, the pipe material is blocked by the material blocking mechanism; when the material pushing mechanism pushes the redundant pipe materials back to the material storage part, only one pipe material is reserved in the temporary storage notch, the material blocking mechanism rotates to a release position, and the single pipe material slides down to a set position from the sliding table. Through cooperation of the material blocking mechanism and the material pushing mechanism, single-pipe material distribution to the feeding end can be achieved, and the device is simple in structure, low in equipment cost and small in occupied space.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automation equipment, especially a single pipe distributing device. BACKGROUND

[0002] Because laser pipe cutting machine has the characteristics of high precision, cutting speed, no limitation on cutting pattern, smooth cutting edge and low processing cost, it has gradually replaced the traditional pipe cutting process equipment. In the whole processing process of laser pipe cutting machine, the feeding process as an important link determines the efficiency and processing quality of the whole process. However, the existing pipe feeding mechanism mostly adopts manual feeding or semi-automatic feeding mode, and the efficiency of these two feeding modes is low. When encountering a pipe with very large quality, it is necessary to use lifting equipment for operation, which takes a long time, has low efficiency and high danger. Although the automatic feeding mode can reduce the labor intensity of the operator, the existing automatic feeding device has low inclusivity for pipe type, size and pipe wall thickness, and the success rate of feeding is low, which needs multiple operations and cannot meet the use demand of laser pipe cutting machine.

[0003] Patent No. CN201820981308.2 discloses a pipe feeding device, which relates to the field of machine tool feeding. The device adopts multiple parts to ensure the automation and order of pipe feeding. The material warehouse part is mainly used for carrying and feeding out the pipe. The stacked pipes are laid on the feeding platform of the feeding part under the action of the height limiting part. The pipe is transported to the selected material platform of the selected material part through the feeding part. The pipe is positioned by the movable hard stop in the selected material part. The pipe is selected out by moving the movable hard stop. The pipe is separated by the distributing part. The pipe is positioned by the fixed length part. After positioning, the pipe is transported to the processing area by rotating the feeding part. In the specific embodiment of the disclosed patent, the feeding chain 31 of the feeding part 3 cooperates with the supporting sprocket 32 to feed the pipe 8 to the sliding material rack 51. Since the sliding material rack 51 has a certain slope, the pipe 8 freely slides to the movable hard stop 52 under the action of its own gravity. The sensor is installed in the movable hard stop 52. At this time, the pipe and the sensor installed in the movable hard stop 52 are inducted, the feeding motor stops rotating, and the feeding part 3 stops working. The pipe 8 is laid on the surface of the feeding chain 31 and the sliding material rack 51. The material is fed by the material warehouse part 2. The material needs to pass through the feeding part 3 to be transported to the selected material part 5. After arranging in the selected material part 5, the pipe is separated by the distributing part. The process is complicated, time-consuming and high in equipment cost. At the same time, the width of the whole equipment is increased, and the occupied space is increased. Therefore, the utility model provides a single pipe distributing device. UTILITY MODEL CONTENTS

[0004] The utility model wants to overcome the above-mentioned prior art's shortcoming, provide a single pipe material distributing device, through the material blocking mechanism with the material pushing mechanism cooperation, the single pipe material is distributed, the material blocking mechanism removes the block, and the pipe material falls along the slide naturally, reduces the pipe material arrangement pipe material and the action of the foremost pipe material ejection, improves the pipe distributing efficiency.

[0005] The utility model provides a single pipe material distributing device, including:

[0006] The base has the slide for the pipe material slide down;

[0007] The feeding end is located the high point of the slide;

[0008] The material blocking mechanism is rotatable and is arranged on the base and forms a pipe material temporary storage notch between the feeding end;

[0009] The warehouse part is used to stack and send multiple pipe materials to the temporary storage notch;

[0010] The material pushing mechanism is arranged on one side of the material blocking mechanism;

[0011] When the material blocking mechanism rotates to the blocking position and the warehouse part sends the pipe material to the pipe material temporary storage notch, the pipe material is blocked by the material blocking mechanism;

[0012] When the material pushing mechanism pushes the excess pipe material back to the warehouse part, only a single pipe material is left in the temporary storage notch, the material blocking mechanism rotates to the release position, and the single pipe material slides from the slide to the designated position.

[0013] Preferably, the material blocking mechanism includes a material blocking piece and a cylinder, one end of the material blocking piece is rotatably arranged on the side of the feeding end, the cylinder is arranged on the side of the slide for rotating the material blocking piece, the other side of the feeding end is slidably connected with a movable plate through a slide rail with an angle of 60° with the horizontal plane, the movable plate is connected with a driving mechanism for driving the sliding of the movable plate, and when the material blocking piece rotates to the blocking position, the material blocking piece and the top of the movable plate form an opening upward V-shaped temporary storage notch.

[0014] Preferably, the slide forms an angle of 30° with the horizontal plane, a slide rod is arranged on the slide, and a buffer pad is arranged at the low point of the slide.

[0015] Preferably, the material pushing mechanism includes a pushing cylinder and a pushing block connected to the top rod of the pushing cylinder, one side of the material blocking piece is connected with an L-shaped plate with a vertical part downward through a connecting block, the upper end faces of the material blocking piece, the connecting block and the horizontal part of the L-shaped plate are flush, and the output end of the pushing cylinder is fixed on the vertical part of the L-shaped plate upward and parallel.

[0016] The beneficial effects of the technical solution of this utility model are:

[0017] One end of the material blocking member is rotatably arranged on the side of the feeding end, and the cylinder is arranged on the side of the slide to push the material blocking member to rotate. A V-shaped pipe material temporary storage slot with an upward opening is formed between the material blocking member and the movable plate. The position of the movable plate can be adjusted by the driving mechanism to adjust the size of the temporary storage slot, so that it can adapt to pipes of different diameters, replacing the lifting frame, inclined height limit plate and other structures in the original equipment;

[0018] The material blocking mechanism cooperates with the material pushing mechanism to realize the distribution of pipe materials. The material blocking mechanism is set at the feeding end on the top of the slide. The material storage unit lifts the pipe materials to the feeding end and then distributes them. This replaces the complex structures such as the feeding chain and material selection unit in the original equipment, saves the process of conveying and arranging pipe materials, thereby improving the distribution efficiency. At the same time, it also makes the equipment structure more compact, saving space and equipment costs.

[0019] After the blocking mechanism is removed, the single pipe slides down the slide to the set position under its own gravity, eliminating the structure of the material separation part in the original equipment and saving the process of arranging multiple pipes and then ejecting the frontmost pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Fig. 1 This is a layout diagram of the single-tube material distribution device in the embodiment when it is working.

[0021] Fig. 2 It is a structural diagram of the material blocking mechanism.

[0022] Fig. 3 It is a schematic diagram of the movable plate structure.

[0023] The numbers in the figure represent:

[0024] 1. Base; 2. Slide; 3. Feed end; 4. Temporary storage slot; 5. Material blocking mechanism; 6. Material storage; 7. Pushing mechanism; 8. Material blocking part; 9. Cylinder; 10. Pushing cylinder; 11. Pushing block; 12. Movable plate; 13. Slide; 14. Buffer block; 15. Screw; 16. Drive shaft; 17. Handwheel; 18. Worm gear assembly; 19. Connecting block; 20. L-shaped plate; 21. Incoming material sensor. DETAILED DESCRIPTION

[0025] The present invention will be further described in detail below with reference to specific embodiments.

[0026] Example:

[0027] like Figs. 1-2 As shown, a single-tube material distributing device of the present invention comprises:

[0028] Base 1, which has a sliding table 2 for the downward sliding of the pipe material;

[0029] Inlet end 3, located at the high point of the sliding table 2;

[0030] Material blocking mechanism 5, rotatably arranged on the base 1 and forming a pipe material temporary storage notch 4 with the inlet end 3;

[0031] Material storage part 6, used to lift and feed the pipe material to the temporary storage notch 4;

[0032] Pushing mechanism 7, arranged on one side of the material blocking mechanism 5;

[0033] When the material blocking mechanism 5 is rotated to the blocking position and the material storage part 6 stacks multiple pipe materials to the pipe material temporary storage notch 4, a single pipe material is blocked by the material blocking mechanism 5.

[0034] After the pushing mechanism 7 pushes the excess pipe material back to the material storage part 6, the material blocking mechanism is rotated to the release position, and a single pipe material slides from the sliding table 2 to a designated position. The sliding table is provided with a sliding rod 13, and the pipe material slides along the sliding rod 13. The point contact between the pipe material and the sliding rod can reduce friction and prevent the surface of the pipe material from being worn. The low point of the sliding table is provided with a buffer pad 14, which can reduce the impact on the pipe material after it slides down from a high place and prevent the pipe material from being deformed.

[0035] The material blocking mechanism 5 includes a material blocking piece 8 and a cylinder 9. The material blocking piece 8 is a rod, one end of which is rotatably arranged on the side of the inlet end 3. The cylinder 9 is arranged on the side of the sliding table 2 to push the material blocking piece 8 to rotate. One end of the cylinder 9 is rotatably connected to the base 1, and the other end is rotatably connected to the middle position of the side of the material blocking piece 8. The other side of the inlet end 3 is slidably connected with a movable plate 13 through a slide rail with an angle of 60° with the horizontal plane. The movable plate 13 is connected with a driving mechanism for driving it to slide. The driving mechanism includes a lead screw 15 arranged parallel to the length direction of the movable plate. The lead screw 15 is connected with the movable plate 13 through a lead screw nut. The lead screw 15 is connected with a driving shaft 16 through a worm and gear assembly 18. One end of the driving shaft 16 is connected with a hand wheel 17. When the material blocking piece 8 is rotated to the blocking position, a V-shaped pipe material temporary storage notch 4 with an opening upward is formed between the material blocking piece 8 and the top of the movable plate 13. The position of the movable plate 13 can be adjusted through the driving mechanism, so that the size of the temporary storage notch 4 can be adjusted to adapt to pipe materials of different diameters, replacing the structures such as lifting frame and inclined height limiting plate in the original equipment.

[0036] The sliding table 2 is at an angle of 30° with the horizontal plane. The sliding table 2 is provided with a sliding rod. The low point of the sliding table 2 is provided with a buffer pad.

[0037] The pushing mechanism 7 comprises a pushing cylinder 10 and a pushing block 11 connected to the top rod of the pushing cylinder 10, the pushing block 11 is fixed with the top rod of the pushing cylinder 10 through bolts, a plurality of positioning holes are arranged on the pushing block 11 along the length direction thereof, one side of the blocking piece 8 is connected with a vertical downward L-shaped plate 20 through a connecting block 19, the upper end faces of the blocking piece 8, the connecting block 19 and the vertical part of the L-shaped plate 20 are flush, the output end of the pushing cylinder 10 is fixed on the vertical part of the L-shaped plate 20 in parallel upward, the upper end face of the connecting block 19 is provided with a groove, and a material arrival sensor is arranged in the groove.

[0038] The working process of the present application is as follows: in the initial state, the blocking piece 8 is in the blocking position, the pipe materials to be processed are stacked in the material warehouse part 6, the material warehouse part 6 sends a plurality of pipe materials to the pipe material temporary storage slot 4, the material arrival sensor 21 is used to detect whether there is pipe material in the temporary storage slot 4, if there is pipe material, the material warehouse part 6 stops feeding, if there is no pipe material, the material warehouse part 6 continues to feed until the material arrival sensor senses the pipe material, the pipe material is blocked by the blocking mechanism 5, when there are a plurality of pipe materials in the temporary storage slot 4, the pushing cylinder 10 drives the pushing block 11 to push upward, and the excess pipe materials are pushed back into the material warehouse part 6, so that only a single pipe material is left in the temporary storage slot 4, the blocking mechanism 5 is arranged at the feeding end 3 of the top of the sliding table 2, and the material warehouse part 6 can perform pipe separation after lifting the pipe materials to the feeding end 3, replacing the complex structure of the original equipment such as the feeding chain and the material selection part, saving the process of conveying and arranging pipe materials, thereby improving the pipe separation efficiency, and also making the equipment mechanism more compact, saving the land occupation space and equipment cost.

[0039] The cylinder 9 drives the blocking piece to rotate downward to the release position, and a single pipe material slides downward to the set position under the action of its own gravity, thereby saving the structure of the original equipment, saving the process of arranging a plurality of pipe materials and then pushing out the frontmost pipe material, shortening the process and improving the working efficiency.

[0040] The above only describes some embodiments of the present application. For ordinary skilled persons in the art, without departing from the creative concept of the present application, a plurality of modifications and improvements can be made, which all belong to the protection scope of the present application.

Claims

1. A single-tube material distributing device, characterized in that: include: A base, wherein the base is provided with a slide for the pipe material to slide down; The feeding end is located at the high point of the slide; The material blocking mechanism is rotatably arranged on the base and forms a temporary storage slot for pipe materials between the blocking mechanism and the feed end; The material storage part is used to stack multiple pipe materials and send them to the temporary storage slot; A material pushing mechanism, provided on one side of the material blocking mechanism; Wherein, when the material blocking mechanism rotates to the blocking position, when the material storage unit delivers the pipe material to the pipe material temporary storage slot, the pipe material is blocked by the material blocking mechanism; When the pushing mechanism pushes the excess pipe material back to the material storage part so that only a single pipe material is left in the temporary storage slot, the blocking mechanism rotates to the release position, and the single pipe material slides down from the slide to the set position.

2. A single-tube material distributing device according to claim 1, characterized in that: The material blocking mechanism includes a material blocking member and a cylinder, one end of the material blocking member is rotatably arranged on the side of the feed end, the cylinder is arranged on the side of the slide table to push the material blocking member to rotate, and the other side of the feed end is slidably connected to a movable plate through a slide rail at an angle of 60° to the horizontal plane, and the movable plate is connected to a driving mechanism for driving it to slide, wherein, when the material blocking member rotates to the blocking position, a V-shaped temporary storage groove with an opening upward is formed between the material blocking member and the top of the movable plate.

3. The single-tube material distributing device according to claim 1, characterized in that: The slide is angled at 30° with the horizontal plane, a slide bar is provided on the slide, and a buffer block is provided at the low point of the slide.

4. A single-tube material distributing device according to claim 2, characterized in that: The pushing mechanism includes a pushing cylinder and a pushing block connected to the top rod of the pushing cylinder. One side of the blocking member is connected to an L-shaped plate with a vertical part facing downward through a connecting block. The upper end surfaces of the blocking member, the connecting block and the horizontal part of the L-shaped plate are flush, and the output end of the pushing cylinder is fixed upward and parallel to the vertical part of the L-shaped plate.

Citation Information

Patent Citations

  • Tubular product loading attachment

    CN208543113U