Fertilizer production stacking device
By designing an automated fertilizer stacking device with a robotic arm and mechanical clamps, the problem of low efficiency of manual or semi-automatic stacking in the existing technology is solved, and the full automation and efficient operation of the fertilizer production process are achieved.
Patent Information
- Application Number
- CN202422204859.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the existing fertilizer production process, the palletizing operation of finished fertilizers requires manual or semi-automatic operation, resulting in low workshop operation efficiency.
An automated palletizing device is designed, which includes a robotic arm and a mechanical clamp. The mechanical clamp consists of a mounting base, a top plate, a guide rail, a main cylinder, and a clamp. The clamp is driven by the cylinder to slide and adjust the grabbing range and clamp the fertilizer bag, thus realizing fully automated operation.
It realizes the fully automated palletizing of the fertilizer production process, improving the operating efficiency and convenience of the workshop.
Smart Images
Figure CN223444690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fertilizer production technical field, concretely relates to a fertilizer production stacking device. BACKGROUND
[0002] In the fertilizer production process, after the finished product is packaged, the finished product needs to be stacked and stored neatly. When the conventional workshop stacks the fertilizer, some workshops manually carry and stack the package, and some workshops use a conveyor belt with height difference to stack the fertilizer, but workers are still needed to assist on both sides of the conveyor belt.
[0003] Therefore, the inventor believes that how to develop a fertilizer production stacking device that can automatically stack throughout the process to improve the work efficiency of the workshop is a technical problem that needs to be solved in the current fertilizer production technical field.
[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the utility model and should not be regarded as an acknowledgment or any form of suggestion that it forms prior art that is publicly known in the field. SUMMARY
[0005] To solve the above technical problems, the utility model embodiment provides a fertilizer production stacking device.
[0006] The utility model provides the following technical scheme:
[0007] A fertilizer production stacking device, comprising a mechanical arm and a mechanical clamp provided at the output end of the mechanical arm.
[0008] The mechanical clamp comprises a mounting seat, a top plate, a guide rail, a main cylinder, an adjusting clamp plate and a fixed clamp plate.
[0009] The mounting seat is fixedly arranged at the output end of the mechanical arm, and the top plate is fixed to the bottom surface of the mounting seat.
[0010] The guide rail comprises two parallelly fixed guide rails at the bottom surface of the top plate.
[0011] The top of the fixed clamp plate is provided with two first sliding blocks, and the two first sliding blocks are respectively slidably connected to the guide rails at the same side.
[0012] The top of the adjusting clamp plate is provided with two second sliding blocks, and the two second sliding blocks are respectively slidably connected to the guide rails at the same side.
[0013] The cylinder body of the main cylinder is hinged to the bottom surface of the top plate, and the main cylinder is located between the two guide rails; the driving rod of the main cylinder is hinged to the top of the adjusting clamp plate.
[0014] Preferably, the bottom of the adjusting clamp plate is fixedly provided with a plurality of first anti-falling finger plates arranged at intervals; the bottom of the fixed clamp plate is provided with a movable anti-falling assembly.
[0015] The movable anti-falling assembly comprises a fixed frame fixed to the back of the fixed clamp plate, an auxiliary cylinder fixed to the fixed frame, a fixed side plate fixed to the driving rod of the auxiliary cylinder, and a second anti-falling finger plate fixed to the inner side of the fixed side plate; the second anti-falling finger plate is located on the outer side of the fixed clamp plate.
[0016] Preferably, a plurality of springs penetrating through the fixed clamp plate are arranged at intervals on the inner side of the fixed side plate, and the free ends of the plurality of springs are fixed with a movable clamp plate, and the movable clamp plate is located on the inner side of the fixed clamp plate.
[0017] Preferably, the first anti-falling finger plate and the second anti-falling finger plate are both L-shaped rods.
[0018] The fertilizer production stacking device provided by the embodiment of the utility model has the following beneficial effects: the utility model discloses a fertilizer production stacking device, and the fertilizer production stacking device can realize automatic stacking operation in the whole process, improves the operation efficiency of a workshop and is convenient to operate. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of the utility model angle one;
[0020] Figure 2 It is a structural schematic view of the utility model angle two;
[0021] Figure 3 It is a structural schematic view of the utility model mechanical clamp angle one;
[0022] Figure 4 It is a structural schematic view of the utility model mechanical clamp angle two;
[0023] Figure 5 It is the utility model Figure 3 It is a sectional view of the utility model in A-A direction;
[0024] Figure 6 It is the utility model Figure 4 It is a local enlarged view of B. DETAILED DESCRIPTION
[0025] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, apparently, the described embodiments only are a part of embodiments of the utility model, and not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.
[0026] Referring to Figures 1-6 .
[0027] In view of the problems mentioned in the foregoing background art, the embodiments of the utility model provide a fertilizer production stacking device to solve the foregoing technical problems, and the technical scheme is as follows:
[0028] A fertilizer production stacking device, comprising a mechanical arm 200 and a mechanical clamp 100 arranged at the output end of the mechanical arm 200; specifically, the mechanical arm 200 is a conventional multi-axis mechanical arm on the market, which is not the design point of the utility model, and will not be specifically explained here.
[0029] The mechanical clamp 100 comprises a mounting seat 110, a top plate 120, guide rails 130, a main cylinder 140, an adjusting clamp plate 150 and a fixed clamp plate 160.
[0030] The mounting seat 110 is fixedly arranged at the output end of the mechanical arm 200; and the top plate 120 is fixed to the bottom surface of the mounting seat 110.
[0031] The guide rails 130 comprise two guide rails, and the two guide rails 130 are fixedly arranged at the bottom surface of the top plate 120 in parallel at intervals.
[0032] The top of the fixed clamp plate 160 is arranged with two first sliding blocks 161 at intervals, and the two first sliding blocks 161 are respectively slidably connected to the guide rails 130 at the same side; the first sliding block 161 and the guide rail 130 are locked and fixed through bolt penetration.
[0033] When needed, the bolt between the first sliding block 161 and the guide rail 130 can be loosened, the position of the first sliding block 161 on the guide rail 130 is adjusted, and then the bolt is tightened to lock and fix the first sliding block 161 on the guide rail 130.
[0034] The top of the adjusting clamp plate 150 is arranged with two second sliding blocks 151 at intervals, and the two second sliding blocks 151 are respectively slidably connected to the guide rails 130 at the same side.
[0035] The cylinder body of the main cylinder 140 is hinged to the bottom surface of the top plate 120, and the main cylinder 140 is located between the two guide rails 130; and the driving rod of the main cylinder 140 is hinged to the top of the adjusting clamp plate 150.
[0036] The use method of the fertilizer production stacking device is as follows:
[0037] 1. Control the extension and retraction action of the main air cylinder 140, adjust the sliding position of the clamping plate 150 on the guide rail 130, and thereby adjust the grabbing range of the mechanical clamp 100 to adapt to fertilizers of different sizes;
[0038] 2. The mechanical arm 200 works, and the mechanical clamp 100 is controlled to move above the fertilizer stacking area;
[0039] 3. The main air cylinder 140 is controlled to work again, and the adjusting clamping plate 150 is driven to move towards the fixed clamping plate 160 to clamp the fertilizer bag;
[0040] 3. The mechanical arm 200 works, and the clamp 100 is lifted to move the clamped fertilizer bag to a designated position or stacking area.
[0041] 4. After the mechanical arm 200 moves the clamp 100 to the target position, the clamping function is released, and the fertilizer bag is accurately placed at the predetermined position.
[0042] 5. After completing the task, the mechanical arm 200 and the clamp 100 are reset to the initial state to prepare for the next operation.
[0043] In the embodiment, the bottom of the adjusting clamping plate 150 is fixedly provided with a plurality of first anti-falling finger plates 152 arranged at intervals; the bottom of the fixed clamping plate 160 is provided with a movable anti-falling assembly; the first anti-falling finger plate 152 and the movable anti-falling assembly are arranged at the bottom of the adjusting clamping plate 150 and the fixed clamping plate 160 respectively, so that the fertilizer bag can be prevented from sliding off between the adjusting clamping plate 150 and the fixed clamping plate 160 when the mechanical clamp 100 grabs the fertilizer bag, and the clamping effect is improved.
[0044] The movable anti-falling assembly comprises a fixed frame 162 fixed to the back of the fixed clamping plate 160, an auxiliary air cylinder 165 fixed to the fixed frame 162, a fixed side plate 167 fixed to the driving rod of the auxiliary air cylinder 165, and a second anti-falling finger plate 163 fixed to the inner side of the fixed side plate 167; the second anti-falling finger plate 163 is located outside the fixed clamping plate 160.
[0045] After the adjusting clamping plate 150 and the fixed clamping plate 160 clamp the fertilizer bag, the driving rod of the auxiliary air cylinder 165 is elongated to drive the second anti-falling finger plate 163 to press into and extend to the bottom of the fertilizer bag, thereby improving the clamping effect of the fertilizer bag.
[0046] In the embodiment, a plurality of springs 166 are arranged in the inner side of the fixed side plate 167 and penetrate the fixed clamping plate 160, the free ends of the plurality of springs 166 are fixed with a movable clamping plate 164, and the movable clamping plate 164 is located on the inner side of the fixed clamping plate 160; during the process that the auxiliary cylinder 165 driving rod is elongated to drive the second anti-drop finger plate 163 to press into and extend to the bottom of the fertilizer bag, the movable clamping plate 164 also moves towards the fertilizer bag to further clamp the fertilizer bag.
[0047] The fertilizer production stacking device provided by the novel embodiment has the following beneficial effects: the fertilizer production stacking device can perform automatic stacking operation throughout the whole process, improves the operation efficiency of the workshop, and is convenient to operate.
[0048] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, and can be located in one place or distributed on multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment scheme.
[0049] In the utility model, unless another definite provision and limitation, the terms "mount", "arrange", "connect", "fix", "screw" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two element interiors or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.
[0050] It can be understood that, for the ordinary skilled in the art, can be equivalent to replace or change according to the technical scheme of the utility model and the utility model concept, and all these changes or replacements should belong to the protection scope of the claims attached to the utility model.
Claims
1. A fertilizer production stacking device, comprising a robotic arm and a mechanical clamp arranged at the output end of the robotic arm; characterized in that: The mechanical fixture includes a mounting base, a top plate, a guide rail, a main cylinder, an adjustment clamping plate, and a fixed clamping plate; The mounting base is fixedly arranged at the output end of the robotic arm; the top plate is fixed to the bottom surface of the mounting base; The guide rails include two rails, which are fixed on the bottom surface of the top plate in parallel with each other; Two first sliders are spaced apart on the top of the fixed splint, and the two first sliders are respectively slidably connected to the guide rails at the same side; the first sliders are fixed to the guide rails by bolts passing through them; Two second sliders are arranged at intervals on the top of the adjustment splint, and the two second sliders are respectively slidably connected to the guide rails at the same side; The cylinder body of the master cylinder is hinged to the bottom surface of the top plate, and the master cylinder is located between the two guide rails; the driving rod of the master cylinder is hinged to the top of the adjustment splint.
2. The fertilizer production palletizing device according to claim 1, characterized in that: The bottom of the adjustment splint is fixedly provided with a plurality of first anti-slip finger plates arranged at intervals; the bottom of the fixed splint is provided with a movable anti-slip component; The movable anti-slip assembly includes a fixing frame fixed on the back of the fixed splint, an auxiliary cylinder fixed on the fixing frame, a fixed side plate fixed on the auxiliary cylinder driving rod, and a second anti-slip finger plate fixed on the inner side of the fixed side plate; the second anti-slip finger plate is located on the outer side of the fixed splint.
3. The fertilizer production palletizing device according to claim 2, characterized in that: A plurality of springs penetrating the fixed splint are arranged at intervals on the inner side of the fixed side plate, and a movable splint is fixed to the free ends of the plurality of springs, and the movable splint is located on the inner side of the fixed splint.
4. The fertilizer production palletizing device according to claim 2, characterized in that: The first anti-drop finger plate and the second anti-drop finger plate are both L-shaped rods.