Inclined unloading module, sorting device and sorting system
By designing a switchable loading component in the tilting sorter, and using pins and limiting mechanisms to control the tilt of the platform, the problem of continuous power supply to the equipment is solved, operating costs are reduced, and sorting efficiency is improved.
Patent Information
- Application Number
- CN202422272237.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the prior art, the tilting tray sorting machine requires continuous power supply to keep the tray in an inclined state, resulting in high equipment operating costs.
The material loading assembly can switch between a straightened state and a tilted state. The tilting of the platform is achieved by rotating the first and second pins. The position of the second pin is controlled by the first limiting mechanism, thereby reducing the power requirements of the drive device.
It enables the platform to maintain its tilt without requiring continuous power, reducing operating costs and allowing it to carry heavier goods, thus increasing the number of sorting slots.
Smart Images

Figure CN223444703U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of logistics sorting equipment, especially to an inclined unloading module, a sorting device and a sorting system. BACKGROUND
[0002] The utility model discloses a kind of turnover disc sorting machines, and the utility model discloses a kind of turnover disc sorting machines.
[0003] This structure is through electromagnetic adsorption to control whether tray can be inclined, and this structure needs to be powered for electromagnet in use process to ensure that tray is kept in right state continuously, which increases power consumption in equipment running process, and increases use cost. UTILITY MODEL CONTENT
[0004] The utility model discloses an inclined unloading module, a sorting device and a sorting system to solve the above problems in the prior art.
[0005] The utility model discloses an inclined unloading module, a sorting device and a sorting system to solve the above problems in the prior art.
[0006] Inclined unloading module, including the installation frame being set on mobile frame, the installation frame is provided with load component, the load component can be switched between the loading platform of load component and the inclined state of right state, the load component can be rotatably arranged on the installation frame around the first pin shaft extending horizontally, the load component is also provided with the second pin shaft parallel with the first pin shaft, the second pin shaft can rotate around the first pin shaft between high position and low position, when high position, the first pin shaft is equal to the second pin shaft, the loading platform keeps right state, when low position, the second pin shaft is lower than the first pin shaft, the loading platform keeps inclined state, the installation frame is also provided with first limiting mechanism to control whether the second pin shaft can rotate between high position and low position.
[0007] Preferably, the installation frame includes at least one installation plate perpendicular to the second pin shaft, the installation plate is provided with a first arc-shaped channel matching the rotation track of the second pin shaft, and the second pin shaft is inserted in the first arc-shaped channel.
[0008] Preferably, the first limiting mechanism includes a support block driven to translate by a driving device, the support block can be moved by the side of the first arc-shaped channel to below the first pin shaft located at the upper end of the first arc-shaped channel to keep the first pin shaft at the upper end of the first arc-shaped channel.
[0009] Preferably, the support block is slidingly arranged on a guide rail.
[0010] Preferably, the guide rail is arranged on a loading plate, and the loading plate is arranged between the two installation plates of the installation frame.
[0011] Preferably, a connecting rod is vertically arranged on each of the first pin shaft and the second pin shaft, the connecting rod is connected to the bottom of the carrier, one of the connecting rods connected to the first pin shaft is adjacent to the inner side of one of the mounting plates, and one of the connecting rods connected to the second pin shaft is adjacent to the inner side of the other mounting plate.
[0012] Preferably, the two ends of the first pin shaft are inserted into a second arc-shaped channel symmetrical to the first arc-shaped channel, and the first pin shaft is limited at the upper end of the second arc-shaped channel by a second limiting mechanism.
[0013] Preferably, the second limiting mechanism has the same structure as the first limiting mechanism.
[0014] The sorting device comprises the tilting unloading module as any one of the above.
[0015] The sorting system comprises the sorting device as described above.
[0016] The advantages of the technical scheme of the utility model mainly lie in that:
[0017] The utility model discloses a supporting limiting pin through the supporting block of first limiting mechanism, when the carrier is righted, does not need to power the driving device of driving supporting block, can effectively save the power consumption when operating, is favorable to reducing the operation cost of equipment, can better satisfy the requirement of energy saving and consumption reduction.
[0018] The utility model discloses the supporting block slidingly arranged on the guide rail, can provide support through the guide rail, thereby effectively guaranteeing the support of the load assembly to make the turnover disc sorting trolley can satisfy the sorting needs of the package of greater weight.
[0019] The utility model discloses the second pin shaft sets up in the second arc-shaped channel, and whether it can slide up and down is controlled through the second limiting mechanism, thereby enabling the carrier to realize the tilting sorting of two directions, and being favorable to increasing the sorting grid.
[0020] The utility model discloses the carrier plate between the mounting plate, not only can provide the basis for the installation of guide rail, simultaneously, the carrier plate can increase the structural strength of mounting plate, improves the overallity and stability of structure, and simultaneously sets up the driver in the inner side of mounting plate and is located above the guide rail, can effectively utilize the vertical space to reduce the width of tilting unloading module. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the perspective view of the tilting unloading module of the utility model;
[0022] Figure 2 It is the side view of the load assembly of the tilting unloading module of the utility model in the tilting state;
[0023] Figure 3 yes Figure 1 A partial enlarged view of the
[0024] Figure 4 This is a perspective view of a second embodiment of the tilt unloading module of the present invention;
[0025] Figure 5 It is a side view of the second embodiment of the inclined unloading module of the present invention. DETAILED DESCRIPTION
[0026] The objectives, advantages, and features of the present invention are illustrated and explained through the following non-limiting description of preferred embodiments. These embodiments are merely typical examples of the application of the technical solutions of the present invention. Any technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.
[0027] In the description of the solution, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "back," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplification. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] Example 1
[0029] The inclined unloading module disclosed by the present invention is described below in conjunction with the accompanying drawings. Figure 1 As shown, it includes a mounting frame 100, on which a loading assembly 200 is provided, and a carrier 210 of the loading assembly 200 can be switched between a straightened state and a tilted state, and the loading assembly 200 can be rotatably arranged on the mounting frame 100 around a horizontally extending first pin shaft 300, and the loading assembly 200 is also provided with a second pin shaft 400 parallel to the first pin shaft 300, and the second pin shaft 400 can rotate around the first pin shaft 300 between a high position and a low position, when in a high position, the first pin shaft 300 and the second pin shaft 400 are at the same height, and the carrier 210 maintains a straightened state, and when in a low position, the second pin shaft 400 is lower than the first pin shaft 300, and the carrier 210 maintains a tilted state, and a first limiting mechanism 500 is also provided on the mounting frame 100 to control whether the second pin shaft 400 can rotate between a high position and a low position.
[0030] When sorting is required, the first limiting mechanism 500 releases the restriction on the downward movement of the second pin shaft 400. At this time, the second pin shaft 400 can rotate to a lower position, so that the loading assembly 200 can rotate around the first pin shaft 300 to achieve tilting. Figure 2 shown.
[0031] As attached Figure 1 As shown, the mounting frame 100 is set on the mobile frame 600. The specific structure of the mobile frame 600 can be designed as needed. Preferably, the mobile frame 600 includes a base frame 610. The outer sides of the two side plates of the base frame 610 are provided with mobile wheels 620. The axis of the mobile wheel 620 extends horizontally and is perpendicular to the first pin 300 and the second pin 400. The number of mobile wheels 620 on each side plate can be designed as needed and is not limited here. Furthermore, a limiting wheel 630 is also provided on the side plate. The axis of the limiting wheel 630 extends in the vertical direction and the limiting wheel 630 protrudes to the outer side of the outer end surface of the mobile wheel 620.
[0032] In order to facilitate the connection of adjacent inclined unloading modules, a spherical bearing 640 is further provided on the base frame 610. At the same time, a known linear motor secondary assembly and a busbar collector are also provided at the bottom of the base frame 610.
[0033] The mounting frame 100 includes at least one mounting plate 110 perpendicular to the first pin 300. Preferably, there are two mounting plates 110. The two mounting plates 110 are welded or screwed to the top of the movable frame 600. At the same time, the mounting plate 110 and the movable frame 600 can also be connected by reinforcing ribs.
[0034] The first pin 300 can be rotatably mounted on the two mounting plates 110. Alternatively, the first pin 300 can be mounted on another independent mounting base. The two mounting plates 110 are provided with a first arcuate channel 111 that matches the rotational trajectory of the second pin 400. The first arcuate channel 111 can be a hole or a slot, depending on the design. The two ends of the second pin 400 are respectively inserted into the two first arcuate channels 111. To facilitate smoother movement of the second pin 400 and reduce wear, rollers (not shown) can be provided at each end of the second pin 400. These rollers roll within the first arcuate channel 111.
[0035] A transfer rod 220 is perpendicularly mounted on each of the first and second pins 300, 400. The transfer rods 220 are connected to the bottom of the platform 210. One of the transfer rods 220 connected to the first pin 300 is adjacent to the inner side of one mounting plate 110, while one of the transfer rods 220 connected to the second pin 400 is adjacent to the inner side of another mounting plate 110. Preferably, each of the first and second pins 300, 400 is connected to a transfer rod 220, and the two transfer rods 220 are parallel and adjacent to the inner sides of both mounting plates 110. The platform 210 can be a plate. Preferably, the platform 210 has an inverted frustum-shaped recess, which helps prevent packages from falling off the platform 210 during movement.
[0036] As attached Figure 3 As shown, the first limiting mechanism 500 includes a support block 520 driven by a driving device 510 for translation. The support block 520 can be moved from the side of the first arcuate channel 111 to below the first pin 300 located at the upper end of the first arcuate channel 111 to maintain the first pin 300 at the upper end of the first arcuate channel 111. The driving device 510 can be a feasible device such as an electric push rod, a linear motor, etc., and can be arranged on the inner side wall of the mounting plate 110. The driving device 510 drives the support block 520 to move linearly in a direction perpendicular to the first pin 300, and the driving device 510 moves the support block 520 from the inner side of the first arcuate channel 111 to the first arcuate channel 111, thereby limiting the second pin 400 at the upper end of the first arcuate channel 111.
[0037] In order to meet the carrying needs of heavier goods, the support block 520 is slidably set on the guide rail 540 through the sliding block 530. The guide rail 540 can also be set on the inner side of the mounting plate 110. Preferably, in order to better ensure the structural stability of the two mounting plates 110, a carrier plate 120 is installed between the two mounting plates 110. The carrier plate 120 is horizontally set and the guide rail 540 is set on the carrier plate 120.
[0038] Example 2
[0039] In the above embodiment, the material loading assembly 200 can only rotate and tilt around the first pin 300. In this embodiment, as shown in the attached Figure 4 , Attachment Figure 5As shown, the carrier assembly 200 is further enabled to rotate around the second pin shaft 400 in addition to rotating around the first pin shaft 300. Specifically, the two ends of the first pin shaft 300 are inserted into a second arc-shaped channel 112 which is symmetrical to the first arc-shaped channel 111. The second arc-shaped channel 112 is also arranged on the two mounting plates 110. The first arc-shaped channel 111 and the second arc-shaped channel 112 on the same mounting plate 110 are symmetrical, and the first arc-shaped channel 111 and the second arc-shaped channel 112 on the two mounting plates 110 are one-to-one corresponding. The first pin shaft 300 is limited at the upper end of the second arc-shaped channel 112 by a second limiting mechanism 700. The second limiting mechanism 700 has the same structure as the first limiting mechanism. The driving devices of the first limiting mechanism 500 and the second limiting mechanism 700 are fixed at the inner side of the two mounting plates 110, and the two guide rails of the first limiting mechanism 500 and the second limiting mechanism 700 are arranged on the carrier plate 120 and are distributed in the axial direction of the first pin shaft 300.
[0040] When it is required to unload the goods by tilting the first pin shaft 300 downward, the second limiting mechanism 700 is released from the limitation on the downward movement of the first pin shaft 300, so that the first pin shaft 300 can move downward along the second arc-shaped channel 112, and the carrier assembly 200 can rotate around the second pin shaft.
[0041] Embodiment 3
[0042] The embodiment discloses a sorting device comprising the tilting unloading module as described above.
[0043] Embodiment 4
[0044] The embodiment discloses a sorting system comprising the sorting device as described above.
[0045] The utility model still has a plurality of implementation manners, all technical schemes formed by using equivalent transformation or equivalent transformation, fall in the protection scope of the utility model.
Claims
1. An inclined unloading module, comprising a mounting frame mounted on a mobile frame, a loading assembly mounted on the mounting frame, the loading platform of the loading assembly being switchable between an upright state and an inclined state, characterized in that: The material carrying assembly can be rotatably arranged on the mounting frame around a horizontally extending first pin shaft. The material carrying assembly is also provided with a second pin shaft parallel to the first pin shaft. The second pin shaft can rotate around the first pin shaft between a high position and a low position. When in the high position, the first pin shaft and the second pin shaft are at the same height, and the carrier remains in a straightened state. When in the low position, the second pin shaft is lower than the first pin shaft, and the carrier remains in an inclined state. A first limiting mechanism is also provided on the mounting frame to control whether the second pin shaft can rotate between a high position and a low position.
2. The inclined unloading module according to claim 1, characterized in that: The mounting frame includes at least one mounting plate perpendicular to the second pin shaft, and a first arc-shaped channel matching the rotation track of the second pin shaft is provided on the mounting plate, and the second pin shaft is inserted in the first arc-shaped channel.
3. The inclined unloading module according to claim 2, characterized in that: The first limiting mechanism includes a support block driven by a driving device to move in translation. The support block can be moved from the side of the first arcuate channel to below the first pin located at the upper end of the first arcuate channel to keep the first pin at the upper end of the first arcuate channel.
4. The inclined unloading module according to claim 3, characterized in that: The support block is slidably arranged on the guide rail.
5. The inclined unloading module according to claim 4, characterized in that: The guide rail is arranged on a carrier plate, and the carrier plate is arranged between two mounting plates of the mounting frame.
6. The inclined unloading module according to claim 2, characterized in that: A transfer rod is vertically arranged on the first pin shaft and the second pin shaft respectively, and the transfer rod is connected to the bottom of the carrier. One of the transfer rods connected to the first pin shaft is adjacent to the inner side surface of one of the mounting plates, and one of the transfer rods connected to the second pin shaft is adjacent to the inner side surface of the other mounting plate.
7. The inclined unloading module according to any one of claims 2 to 6, characterized in that: Both ends of the first pin shaft are inserted into a second arc-shaped channel symmetrical to the first arc-shaped channel, and the first pin shaft is limited to the upper end of the second arc-shaped channel by a second limiting mechanism.
8. The inclined unloading module according to claim 7, characterized in that: The second limiting mechanism has the same structure as the first limiting mechanism.
9. A sorting device, characterized in that: It comprises the inclined unloading module as described in any one of claims 1-8.
10. Sorting system, characterized by: Comprising the sorting device as claimed in claim 9.
Citation Information
Patent Citations
Wheel-rail type tilting tray sorting machine
CN218014206U