Dust-free feeding station with crushing and iron removing functions
By integrating crushing and iron removal functions into the dust-free feeding station, the problems of low feeding efficiency and high labor intensity of materials prone to agglomeration are solved, efficient crushing and iron removal are achieved, and overall production efficiency and purity are improved.
Patent Information
- Application Number
- CN202423018120.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing dust-free feeding stations have problems of low feeding efficiency and high labor intensity when processing materials that are prone to agglomeration.
A dust-free feeding station with crushing and iron removal functions was designed, which includes a feeding platform, a pipeline crusher, a dust collector and an iron remover. The pipeline crusher crushes the agglomerated materials into agglomerated particles less than 1 cm in size, and a double-layer magnetic rod group iron remover is used to remove iron impurities.
It achieves efficient crushing of agglomerated materials, reduces labor intensity, improves feeding efficiency, and ensures pure materials for subsequent work sections through the iron removal function, reducing the entry of iron impurities.
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Figure CN223444756U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material crushing technical field especially, it is a dust -free feeding station with crushing and deironing function. BACKGROUND
[0002] The dust -free feeding station has wide application in the field of feed and feed additive, food, new energy etc, is used for solving the problem of dust flying when feeding, and the generation and diffusion of dust are controlled through the structure design and special airflow organization of sealing type. When the material is poured into the feeding port, the air filtration system and dust extraction device in the equipment work cooperatively, and the dust flying up is extracted in time, so that the dust does not escape to the surrounding working environment.
[0003] But in the prior art, some raw materials such as crystalline choline, citric acid, sodium saccharin etc. are easy to be caked due to the nature of raw materials or storage conditions, and manual crushing is needed before feeding, which increases the labor intensity, and the efficiency of feeding is reduced, and the whole line production efficiency is affected. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the problems in the prior art and provides a dust -free feeding station with crushing and deironing function.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a dust -free feeding station with crushing and deironing function, including feeding main station, the middle position of feeding main station is provided with feeding platform, the top of feeding main station is fixedly connected with dust remover, the lower part of feeding main station is provided with pipeline type crusher, the inner side wall of pipeline type crusher is rotatably connected with crusher main shaft, the outer side wall of crusher main shaft is fixedly connected with crushing assembly, the top and bottom of pipeline type crusher are all installed with flange, the top of pipeline type crusher is connected with feeding main station through flange, the bottom of pipeline type crusher is connected with frame through flange, the inside of frame is slidably connected with drawer, and the both ends of drawer are all fixedly connected with plastic guide rail, the inner side of drawer is fixedly connected with magnetic bar group.
[0006] Preferably, the bottom of the dust remover is connected with a plurality of cloth bags, and the inside of the dust remover is provided with a pulse backflushing system.
[0007] Preferably, the bottom end of the feeding platform is fixedly connected with a supporting square tube, and the bottom end of the supporting square tube is fixedly connected with a supporting plate.
[0008] Preferably, the outside of the pipeline type crusher is provided with a motor, the output end of the motor is fixedly connected with a speed reducer, and the speed reducer is fixedly connected with the crusher main shaft.
[0009] Preferably, the both sides of the frame are provided with lifting ring nuts, which facilitate quick disassembly and assembly.
[0010] Preferably, the outer side wall of the bottom end of the feeding main station is provided with an oscillator, and the front surface of the feeding main station is rotationally connected with a door cover.
[0011] Preferably, the outer side surface of the drawer is fixedly connected with a handle.
[0012] Compared with the prior art, the dust-free feeding station has the advantages and positive effects that:
[0013] 1. The dust-free feeding station can simultaneously meet the requirements of dust removal, crushing and iron removal;
[0014] 2. The dust-free feeding station is provided with an oscillator on the side wall, so that the feeding material can be prevented from arching;
[0015] 3. The dust-free feeding station is connected with the pipeline type crusher, and is especially suitable for feeding of materials prone to caking in storage, so that the labor intensity of personnel can be reduced and the feeding efficiency can be improved;
[0016] 4. The main shaft of the pipeline crusher is a square shaft, and the crushing assembly is fixedly arranged on the main shaft in a block shape;
[0017] 5. The iron remover is provided with double-layer magnetic rods, and the iron removal rate of the double-layer magnetic rods is 80% higher than that of single-layer magnetic rods. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Fig. 1 is a three-dimensional structural schematic view of a dust-free feeding station with crushing and iron removal functions according to the present application;
[0019] Figure 2 Fig. 2 is a three-dimensional structural schematic view of a dust-free feeding opening in the dust-free feeding station with crushing and iron removal functions according to the present application;
[0020] Figure 3 Fig. 3 is a three-dimensional structural schematic view of a pipeline type crusher in the dust-free feeding station with crushing and iron removal functions according to the present application;
[0021] Figure 4 Fig. 4 is a three-dimensional structural schematic view of an iron remover in the dust-free feeding station with crushing and iron removal functions according to the present application.
[0022] Fig. 1 is a three-dimensional structural schematic view of a dust-free feeding station with crushing and iron removal functions according to the present application; DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0025] Example 1: Figures 1-4 As shown, the utility model provides a dust-free feeding station with crushing and iron removal functions, including a feeding main station 2, a feeding platform 3 is arranged in the middle position of the feeding main station 2, a dust collector 5 is fixedly connected to the top of the feeding main station 2, and a pipeline crusher 9 is arranged below the feeding main station 2. The inner side wall of the pipeline crusher 9 is rotatably connected to the crusher main shaft 13, and the outer side wall of the crusher main shaft 13 is fixedly connected to the crushing assembly 14. The top and bottom ports of the pipeline crusher 9 are both equipped with flanges 12, the top port of the pipeline crusher 9 is connected to the feeding main station 2 through the flange 12, and the bottom port of the pipeline crusher 9 is connected to the frame 15 through the flange 12, the inside of the frame 15 is slidably connected to a drawer, and both ends of the drawer are fixedly connected to plastic guide rails 16, and the inner side of the drawer is fixedly connected to a magnetic rod group 18.
[0026] The following is a detailed description of the specific settings and functions of this embodiment. This feeding device integrates dust removal, fragmentation and iron removal functions. The upper end flange 12 of the pipeline crusher 9 is connected to the outlet of the dust-free feeding station, and the lower end flange 12 is connected to the iron remover;
[0027] Before feeding, the door cover 1 is opened. The door cover 1 is connected to the feeding station 2 via a hydraulic buffer assembly. When feeding, the material is placed on the feeding platform 3, which is supported and fixed by the supporting square tube 4 below. The built-in dust collector 5 is opened to absorb the dust generated during feeding onto the bag 6. The dust absorbed by the bag 6 is regularly removed by the pulse backflushing system 7 and falls into the feeding station 2. The side wall of the feeding station 2 is designed with an oscillator 8 to prevent the material from arching. The material enters the pipe crusher 9 and is crushed into agglomerated particles with a diameter of less than 1 cm. The pipe crusher 9 is connected to the feeding station 2 via the flange 12 at the top. The power is provided by the motor 10. After being decelerated by the reducer 11, the power is transmitted to the crusher main shaft 13, driving the crushing assembly 14 on the main shaft to rotate, breaking the agglomerated material into small pieces and entering the iron remover below. The iron remover is mainly composed of a frame 15 and a double-layer magnetic rod group 18. The frame 15 is inserted through a plastic guide rail 16, and then the magnetic rod group 18 is sealed and fixed with a lifting nut 17. If there are iron impurities in the crushed material, they will be strongly magnetically attracted by the magnetic rod group 18. Regular inspection and cleaning can prevent iron impurities from entering subsequent work sections.
[0028] Example 2: Figure 1 、 Figure 3 and Figure 4 As shown, a plurality of cloth bags 6 are connected to the bottom of the dust collector 5, and a pulse back-flushing system 7 is provided inside the dust collector 5. The bottom end of the feeding platform 3 is fixedly connected to a supporting square tube 4, and the bottom end of the supporting square tube 4 is fixedly connected to a supporting plate. A motor 10 is provided on the outside of the pipe crusher 9, and a reducer 11 is fixedly connected to the output end of the motor 10, and the reducer 11 is fixedly connected to the crusher main shaft 13. Eye nuts 17 are provided on both sides of the frame 15. An oscillator 8 is provided on the outer wall of the bottom end of the feeding main station 2, and a door cover 1 is rotatably connected to the front of the feeding main station 2. A handle is fixedly connected to the outer side of the drawer.
[0029] The effect achieved by the entire embodiment is that the pipeline crusher 9 is driven by two crusher main shafts 13 on the inner wall to drive the crushing assembly 14 to rotate, crushing the agglomerated materials fed into the pipeline crusher 9. The pipeline crusher 9 is connected to the dust-free feeding station and the iron remover by flange connection, and a clamp quick-install connection can also be used. It is suitable for production lines with frequent product changes and is conducive to thorough cleaning. A handle is set on the outside of the drawer so that the handle can be pulled out regularly to clean iron filings. The pipeline crusher 9 is connected to the dust-free feeding station. The motor 10 drives the high-speed rotating crushing assembly 14 to cut and squeeze the agglomerated materials, and can crush severely agglomerated materials. The diameter of the crushed material can also be controlled by adjusting the spacing and shape of the crushing assembly 14.
[0030] The method for using and the working principle of the device are as follows: firstly, the door cover 1 is opened, the material is placed on the feeding platform 3, the built-in dust remover 5 is opened, the dust during feeding is adsorbed on the cloth bag 6, and the dust adsorbed on the cloth bag 6 is periodically removed through the pulse back blowing system 7;
[0031] Then, the material falls into the feeding main station 2, and the material enters the pipeline type crusher 9 to be crushed into a group of particles with a diameter less than 1 cm.
[0032] Finally, the material enters the iron remover, if there is iron impurity in the crushed material, the iron impurity is strongly adsorbed by the magnetic rod group 18, and the iron impurity can be avoided from entering the subsequent section through periodical inspection and cleaning.
[0033] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still fall within the protection scope of the present application.
Claims
1. A dust-free feeding station with crushing and iron removal functions, comprising a feeding main station (2), characterized in that: A feeding platform (3) is provided in the middle of the feeding main station (2), a dust collector (5) is fixedly connected to the top of the feeding main station (2), a pipe crusher (9) is provided below the feeding main station (2), the inner side wall of the pipe crusher (9) is rotatably connected to the crusher main shaft (13), the outer side wall of the crusher main shaft (13) is fixedly connected to the crushing assembly (14), the top and bottom openings of the pipe crusher (9) are both installed with flanges (12), the top opening of the pipe crusher (9) is connected to the feeding main station (2) through the flange (12), the bottom opening of the pipe crusher (9) is connected to the frame (15) through the flange (12), the interior of the frame (15) is slidably connected to a drawer, and both ends of the drawer are fixedly connected to plastic guide rails (16), and the inner side of the drawer is fixedly connected to a magnetic rod group (18).
2. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: The bottom of the dust collector (5) is connected to a plurality of cloth bags (6), and a pulse back-flushing system (7) is provided inside the dust collector (5).
3. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: The bottom end of the feeding platform (3) is fixedly connected to a supporting square tube (4), and the bottom end of the supporting square tube (4) is fixedly connected to a supporting plate.
4. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: A motor (10) is provided on the outside of the pipeline crusher (9), and a reducer (11) is fixedly connected to the output end of the motor (10), and the reducer (11) is fixedly connected to the crusher main shaft (13).
5. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: Lifting eye nuts (17) are provided on both sides of the frame (15).
6. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: An oscillator (8) is provided on the outer side wall of the bottom end of the main feeding station (2), and a door cover (1) is rotatably connected to the front of the main feeding station (2).
7. The dust-free feeding station with crushing and iron removal functions according to claim 1, characterized in that: A handle is fixedly connected to the outer side of the drawer.