Winding device suitable for circular welding strip
By designing a winding device suitable for round welding ribbons, the problem of the inability to adjust the output direction and tension of the welding ribbon is solved, the stability and flatness of the welding ribbon during transmission are achieved, and the safety and quality of the welding ribbon are ensured.
Patent Information
- Application Number
- CN202422822350.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing soldering ribbon winding device cannot flexibly adjust the output direction and the tension cannot be adjusted, which makes the soldering ribbon easily damaged during the transmission process.
A winding device including a reel, a guide assembly, a locking assembly, a drive assembly and a tension adjustment assembly is designed. The circumferential movement of the guide assembly and the synchronous rotation of the drive assembly are used to flexibly adjust the output direction of the welding ribbon, and the tension of the welding ribbon is maintained by the tension adjustment assembly.
The flexible adjustment of the output direction and tension of the welding ribbon is realized, ensuring the stability and flatness of the welding ribbon during transmission and avoiding damage caused by excessive tension.
Smart Images

Figure CN223444793U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding strip winding, and particularly relates to a winding device suitable for circular welding strips. Background Art
[0002] Solder ribbon is a metal strip commonly used in electronic soldering processes. It has a specific width and thickness and is coated with the solder required for soldering. The primary function of solder ribbon is to form an electrical connection between electronic components, ensuring smooth current transmission. A solder ribbon typically consists of a conductive material and a layer of solder covering it. The conductive material provides good electrical conductivity, while the solder layer melts during the soldering process, filling the gaps between electronic components and forming a secure solder joint. Existing solder ribbons are typically stored in a coiled form, making it impossible to adjust the ribbon's delivery position during the supply process. Furthermore, the tension of the solder ribbon cannot be adjusted during transport, resulting in excessive tension and damage.
[0003] To address the shortcomings of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, a Chinese patent document discloses a circular photovoltaic welding ribbon winding device [201810832418.7], which includes a frame, a conversion device, a large turntable, a small turntable, a cutter, a first bracket, and a wire pressing device. The large turntable is rotatably mounted on the frame, a wire clamping block is provided on the side wall of the small turntable, two small turntables are provided, and are rotatably mounted on the large turntable. The conversion device drives the large turntable to rotate and drives one of the small turntables to rotate, while the other small turntable is not driven. Two cutters are provided and are arranged on one side of the small turntable via a first bracket. The wire pressing device is used to press the welding ribbon between the two small turntables toward the large turntable.
[0004] The above solution solves the problem of adjusting the tension of the welding ribbon to a certain extent, but the solution still has many shortcomings, such as the problem that the output direction of the welding ribbon cannot be adjusted. Summary of the Invention
[0005] The purpose of the utility model is to solve the above problems and provide a winding device suitable for circular welding strips which has a reasonable design and can flexibly adjust the output direction of the welding strips.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a winding device suitable for circular welding strips, comprising a reel, a tension adjustment component installed on the reel, a circumferentially movable guide component installed on the reel, a locking component arranged between the guide component and the reel, a movable cylinder arranged inside the reel, and drive components respectively installed between the reel, the movable cylinder and the guide component.
[0007] In the winding device suitable for the round welding strip, the winding drum comprises a main cylinder and a circular plate arranged at both ends of the main cylinder, and the guide assembly is arranged at the edge of the circular plate.
[0008] In the winding device suitable for the round welding strip, the guide assembly comprises a guide step surface arranged at the edge of the circular plate and circumferentially surrounding the circular plate, the guide step surface is rotatably connected with a guide ring through a ball bearing, and the guide rings are connected with a guide seat and the guide seat is provided with a guide groove for the welding strip to pass through.
[0009] In the winding device suitable for the round welding strip, the locking assembly comprises an electric push rod arranged on the guide seat, and the circular plate is provided with locking holes distributed circumferentially and for the electric push rod to be inserted.
[0010] In the winding device suitable for the round welding strip, the driving assembly comprises a driving motor arranged in the movable cylinder, the output end of the driving motor is in meshing transmission with a driving gear ring fixed on the winding drum through a speed reduction gear set, and the speed reduction gear set is in meshing transmission with the guide ring through a speed change gear set.
[0011] In the winding device suitable for the round welding strip, the inner side of the main cylinder is rotatably connected with the movable cylinder through a spline and a ball bearing.
[0012] In the winding device suitable for the round welding strip, the tension adjusting assembly comprises adjusting swing arms rotatably arranged at both sides of the winding drum, the adjusting swing arms are connected with an adjusting rod, and the adjusting swing arms and the winding drum are in transmission connection through an adjusting motor.
[0013] In the winding device suitable for the round welding strip, the winding drum is provided with an indicating scale outside.
[0014] In the winding device suitable for the round welding strip, the movable cylinder is connected with a fixing seat at the end, and the fixing seat is provided with an adapter assembly.
[0015] In the winding device suitable for the round welding strip, the adapter assembly comprises an adapter strip arranged on the fixing seat, and the adapter strip is provided with an adapter hole.
[0016] Compared with the prior art, the winding device has the advantages that the driving assembly drives the winding drum and the guide assembly to adjust the circumferential direction, so that the guide has a large adjustment range and the welding strip can be flexibly controlled; the tension adjusting assembly can adjust the tension of the welding, so that the flat state is ensured when the welding is output; and the movable cylinder is fixed in position through the adapter assembly, so that the overall stability of the winding device is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic view of the utility model;
[0018] Figure 2 is another perspective view of the structure of the utility model;
[0019] Figure 3 is another perspective view of the structure of the utility model;
[0020] In the drawing, the reel 1, the main cylinder 11, the circular plate 12, the tension adjusting assembly 2, the adjusting swing arm 21, the adjusting rod 22, the adjusting motor 23, the guide assembly 3, the guide step surface 31, the guide ring 32, the guide seat 33, the guide groove 34, the locking assembly 4, the electric push rod 41, the locking hole 42, the movable cylinder 5, the fixed seat 51, the adapter strip 52, the adapter hole 53, the driving assembly 6, the driving motor 61, the speed reduction gear set 62, the driving gear ring 63, the variable speed gear set 64. DETAILED DESCRIPTION
[0021] The utility model will be made further detailed explanation in combination with the specific embodiment and the drawing.
[0022] As Figure 1-3 shown, a kind of winding device suitable for round welding strip, including reel 1, reel 1 is installed with tension adjusting assembly 2, reel 1 is installed with the guide assembly 3 that can be circumferentially active, locking assembly 4 is arranged between guide assembly 3 and reel 1, movable cylinder 5 is arranged in reel 1, reel 1 and movable cylinder 5 and guide assembly 3 between respectively are installed with driving assembly 6.Guide assembly 3 is circumferentially active along reel 1 in driving assembly 6, while reel 1 itself rotates relative to movable cylinder 5, the linkage of both makes guide assembly 3 have larger adjustment range, tension adjusting assembly 2 is adjusted adaptively according to welding strip transmission state, maintains its tension state.
[0023] Specifically, unlike conventional cylinder structure, reel 1 in the embodiment includes main cylinder 11 and circular plate 12 arranged at both ends of main cylinder 11, and guide assembly 3 is installed at the edge of circular plate 12.Circular plate 12 is arranged on both sides to constrain welding strip, and circular plate 12 provides corresponding support structure for guide assembly 3.
[0024] Further, guide assembly 3 includes guide step surface 31 arranged at the edge of circular plate 12 and circumferentially around, guide ring 32 is rotatably connected to guide step surface 31 by ball bearing, guide seat 33 is connected between guide ring 32, and guide groove 34 for welding strip to pass through is opened on guide seat 33.Guide assembly 3 mainly guides welding strip to output along the tangent of reel 1.
[0025] Further, in order to realize the position fixing of guide assembly 3, locking assembly 4 includes electric push rod 41 installed on guide seat 33, and locking hole 42 for electric push rod 41 to insert is distributed along the circumference and opened in circular plate 12.After electric push rod 41 pops out, the position fixing of guide assembly 3 and reel 1 is realized, and driving assembly 6 is also locked.
[0026] Further, similar to the conventional driving structure, the driving assembly 6 in the embodiment comprises a driving motor 61 installed in the movable cylinder 5, the output end of the driving motor 61 is in mesh transmission with a driving gear ring 63 fixed on the winding cylinder 1 through a speed reduction gear set 62, and the speed reduction gear set 62 is in mesh transmission with the guide ring 32 through a speed change gear set 64. The winding cylinder 1 and the guide assembly 3 are in synchronous rotation under the action of the gear sets.
[0027] In addition, the inner side of the main cylinder body 11 is rotationally connected with the movable cylinder 5 through a spline and a ball bearing, the ball bearing ensures the rotation lubricity of the main cylinder body 11, and the spline on the inner side facilitates the disassembly and assembly of the main cylinder body 11 as a whole.
[0028] Meanwhile, the tension adjusting assembly 2 is usually feedback adjusted in cooperation with a corresponding pressure sensing element, which specifically comprises adjusting swing arms 21 rotationally installed on both sides of the winding cylinder 1, and an adjusting rod 22 is connected between the adjusting swing arms 21, and the adjusting swing arms 21 are in transmission connection with the winding cylinder 1 through an adjusting motor 23. The adjusting rod 22 is in contact with the solder strip without affecting the normal transmission of the solder strip.
[0029] Obviously, the winding cylinder 1 is provided with an indicating scale outside to indicate the rotation angle thereof, wherein a rotation sensor is usually installed in the winding cylinder 1 to realize the accurate control of the orientation of the guide assembly 3.
[0030] Obviously, a fixing seat 51 is connected at the end of the movable cylinder 5, and an adapter assembly is arranged on the fixing seat 51. The fixing seat 51 is usually disc-shaped, and the adapter assembly is fixed through a threaded member.
[0031] Preferably, the adapter assembly comprises adapter strips 52 arranged on the fixing seat 51, and an adapter hole 53 is formed in each of the adapter strips 52. The adapter hole 53 is for the threaded member to pass through, and the plurality of adapter strips 52 realize multi-point positioning, thereby maintaining the vertical or horizontal state of the movable cylinder 5.
[0032] In summary, the principle of the embodiment is that the winding cylinder 1 rotates relative to the movable cylinder 5, the guide assembly 3 adjusts the circumferential orientation relative to the winding cylinder 1, the tension adjusting assembly 2 tensions the solder strip, and the driving assembly 6 provides driving force to adjust the orientation of the guide assembly 3.
[0033] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art to which the present application belongs can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
[0034] Although the terms of the reel 1, the main cylinder 11, the circular plate 12, the tension adjusting assembly 2, the adjusting swing arm 21, the adjusting rod 22, the adjusting motor 23, the guide assembly 3, the guide step surface 31, the guide ring 32, the guide seat 33, the guide groove 34, the locking assembly 4, the electric push rod 41, the locking hole 42, the movable cylinder 5, the fixed seat 51, the adapter strip 52, the adapter hole 53, the driving assembly 6, the driving motor 61, the speed reduction gear set 62, the driving gear ring 63, the variable speed gear set 64 are used more in this article, but the possibility of using other terms is not excluded. The use of these terms is only to facilitate the description and explanation of the essence of the utility model; any kind of additional limitation is contrary to the spirit of the utility model.
Claims
1. A winding device for a circular welding strip, comprising a reel (1), wherein a tension adjustment assembly (2) is mounted on the reel (1), characterized in that: A circumferentially movable guide assembly (3) is installed on the reel (1), a locking assembly (4) is provided between the guide assembly (3) and the reel (1), a movable cylinder (5) is provided inside the reel (1), and a driving assembly (6) is respectively installed between the reel (1), the movable cylinder (5) and the guide assembly (3).
2. A winding device for a round welding ribbon according to claim 1, characterized in that: The reel (1) comprises a main cylinder (11) and circular plates (12) arranged at both ends of the main cylinder (11), and the guide assembly (3) is installed at the edge of the circular plate (12).
3. A winding device for a round welding ribbon according to claim 2, characterized in that: The guide assembly (3) includes a guide step surface (31) arranged on the edge of the circular plate (12) and surrounding in the circumferential direction, a guide ring (32) is rotatably connected to the guide step surface (31) via a ball bearing, a guide seat (33) is connected between the guide rings (32), and a guide groove (34) is provided on the guide seat (33) for the welding strip to pass through.
4. A winding device for a round welding ribbon according to claim 3, characterized in that: The locking assembly (4) includes an electric push rod (41) mounted on a guide seat (33), and the circular plate (12) is provided with locking holes (42) distributed along the circumference and for the electric push rod (41) to be inserted.
5. The winding device for round welding strip according to claim 3, characterized in that: The driving assembly (6) includes a driving motor (61) installed in the movable cylinder (5). The output end of the driving motor (61) is meshed with a driving gear ring (63) fixed on the reel (1) through a reduction gear set (62). The reduction gear set (62) is meshed with a guide ring (32) through a speed change gear set (64).
6. A winding device for a round welding ribbon according to claim 2, characterized in that: The inner side of the main cylinder (11) is rotatably connected to the movable cylinder (5) via a spline and a ball bearing.
7. The winding device for a round welding ribbon according to claim 1, characterized in that: The tension adjustment assembly (2) comprises adjustment swing arms (21) rotatably mounted on both sides of the reel (1), an adjustment rod (22) is connected between the adjustment swing arms (21), and the adjustment swing arms (21) are connected to the reel (1) via an adjustment motor (23).
8. The winding device for a round welding ribbon according to claim 1, characterized in that: The reel (1) is provided with an indicating scale on the outside.
9. The winding device for a round welding ribbon according to claim 1, characterized in that: The end of the movable cylinder (5) is connected to a fixing seat (51), and a switching assembly is provided on the fixing seat (51).
10. A winding device for a round welding ribbon according to claim 9, characterized in that: The transfer assembly comprises a transfer bar (52) arranged on a fixing seat (51), and a transfer hole (53) is formed on the transfer bar (52).
Citation Information
Patent Citations
Circular photovoltaic solder strip winding device
CN108861747A