Membrane module installation device

The split-type membrane module installation device adopts a single-point lifting plate and latch assembly to solve the problem of traditional membrane module installation in the narrow space of the MBR membrane pool, thereby achieving cost savings and efficiency improvement.

CN223445005UActive Publication Date: 2025-10-17JIANGSU KAIMI MEMBRANE TECH
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Patent Information

Application Number
CN202422838813.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-17
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The traditional membrane module installation method is difficult to meet the installation requirements in the narrow space of the MBR membrane pool, resulting in high plant construction costs and multi-point lifting leading to instability problems.

Method used

The membrane module installation device adopts a split design, including a balance beam, a lifting plate, a mounting assembly and a latch assembly. It is lifted by connecting the single-point lifting plate to reduce steel structure consumables, and the membrane module and membrane pool are connected by the latch assembly to achieve smooth lifting.

Benefits of technology

It reduces installation cost and difficulty, improves installation efficiency, reduces hoisting space requirements, avoids instability problems, and saves construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a membrane module installation device which comprises a hoisting assembly, an installation assembly and a plug pin assembly, the hoisting assembly comprises a balance beam and a hoisting plate, the hoisting plate is fixed at the central position of the balance beam, and a hoisting hole is formed in the hoisting plate; the mounting assemblies are arranged at four corners of the balance beam, are movably connected with the hoisting assemblies through the bolt assemblies, and are used for fixedly connecting the membrane module device and the membrane pool. According to the utility model, the balance beam and the membrane module device mounting bracket adopt a split design and are connected through the safety pin, so that the improved mounting device can be used for mounting the membrane module device in a membrane pool with a narrow space, the mounting difficulty can be effectively reduced, and the mounting efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of membrane separation equipment, specifically relates to a membrane group device mounting device. BACKGROUND

[0002] MBR process is widely applied to the treatment of urban sewage and waste water because of its advantages of clear water production, stable effluent quality, no sludge expansion, small land occupation, easy automation control and the like, but is limited by factors such as sewage plant land occupation, project construction investment and in-situ cleaning agent cost saving, so that many new or reconstruction projects all face the practical problems that the MBR membrane pool space structure is narrow, and the installation form of the traditional membrane group device is difficult to meet; in addition, restricted by factors such as space limitation and civil engineering cost control, the lifting of the membrane group device also becomes one of the concerns of the MBR process design, the existing membrane group device adopts the hoisting form of multi-point lifting through a steel wire rope, and since the vertical height of the steel wire rope needs to occupy a certain space, therefore, a high enough workshop needs to be designed to meet the hoisting requirements, and the construction cost of the workshop is relatively high. SUMMARY

[0003] In order to solve the above technical problems, the utility model provides a membrane group device mounting device.

[0004] The technical scheme adopted by the utility model is:

[0005] A membrane group device mounting device, comprising a hoisting assembly, a mounting assembly and a bolt assembly, the hoisting assembly comprising a balance beam and a hoisting plate, the hoisting plate being fixed at the center position of the balance beam, and a lifting hole being formed in the hoisting plate; the mounting assembly being arranged at the four corners of the balance beam and being movably connected with the hoisting assembly through the bolt assembly, and the mounting assembly being used for fixedly connecting the membrane group device and the membrane pool.

[0006] Further, the balance beam is a rectangular main frame welded by a section steel, and the hoisting plate is welded at the gravity center position of the rectangular main frame.

[0007] Further, the mounting assembly has four, each mounting assembly comprising an L-shaped leg and a rectangular leg fixedly connected together, the L-shaped leg being horizontally arranged, and the rectangular leg being vertically arranged below the L-shaped leg, the bottom of the rectangular leg being provided with a membrane group device mounting hole, one end of the L-shaped leg being used for connecting the balance beam through the bolt assembly, and the other end of the L-shaped leg being used for connecting the membrane pool.

[0008] Further, the end of the L-shaped leg for connecting the membrane pool is provided with a first waist hole, and the L-shaped leg is fastened with the membrane pool through the bolt passing through the first waist hole.

[0009] Further, the latch assembly comprises a positioning pin and a circular safety pin, a semicircular ring and a flexible chain, H-shaped supporting ears are arranged at four corners of the balance beam, the positioning pin is vertically fixed on the web of the H-shaped supporting ear, a radial through hole is formed in the upper end of the positioning pin, the semicircular ring is fixed on the balance beam, and the circular safety pin is connected with the semicircular ring at one end and is inserted into the radial through hole on the round steel at the other end.

[0010] Further, the L-shaped supporting leg is made of a channel steel, the width of the channel steel is matched with the spacing of the two wing plates of the H-shaped supporting ear, a second waist-shaped hole is arranged at one end of the L-shaped supporting leg connected with the balance beam, the L-shaped supporting leg is sleeved on the positioning pin through the second waist-shaped hole, and the two side faces of the L-shaped supporting leg are clamped between the two wing plates of the H-shaped supporting ear.

[0011] The beneficial effects of the utility model are as follows:

[0012] The installation form adopting the split type design can reduce the installation cost of the membrane group device, reduce the use amount of steel structure consumables and save engineering investment.

[0013] The balance beam and the membrane group device installation support adopt the split type design, and the two are connected through the safety pin, so that the improved installation device can install the membrane group device in a narrow membrane pool, the installation difficulty can be effectively reduced, and the installation efficiency is improved.

[0014] The lifting assembly is composed of the balance beam and the lifting plate, the lifting hook on the lifting facility can be directly connected with the lifting hole on the lifting plate in single point, the lifting space occupied by the steel wire rope is reduced, the height of the membrane workshop and the travelling crane can be effectively reduced, the construction cost is saved, and the instability problem of lifting caused by multiple points of lifting can be avoided. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic view of the membrane group device installation device.

[0016] Figure 2 It is Figure 1 a local enlarged view of A.

[0017] Figure 3 It is Figure 1 a top view.

[0018] In the drawing: 1-balance beam, 2-rectangular supporting leg, 3-H-shaped supporting ear, 4-positioning pin, 5-semicircular ring, 6-L-shaped supporting leg, 7-lifting plate, 8-circular safety pin. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described clearly and completely in combination with the drawings and a preferred embodiment.

[0020] Referring to Figures 1-3A membrane group installation device comprises a balance beam 1, a rectangular leg 2, an H-shaped lug 3, a positioning pin 4, a semicircular ring 5, an L-shaped leg 6, a lifting plate 7 and a round safety pin 8. The rectangular leg 2 and the L-shaped leg 6 constitute an installation assembly, and four installation assemblies form a membrane group installation support; the balance beam 1, the H-shaped lug 3 and the lifting plate 7 constitute a lifting assembly of the membrane group, and the positioning pin 4, the semicircular ring 5, a chain and the round safety pin 8 constitute a bolt assembly.

[0021] The balance beam 1 is a rectangular main frame formed by welding square tubes, and the lifting plate 7 is welded at the center of gravity of the balance beam 1. The lifting plate 7 is provided with a lifting hole. The balance beam 1 and the lifting plate 7 are welded to form a stable lifting point. When the membrane group is lifted, the hook on the lifting facility can be directly hooked on the lifting plate 7, and the lifting force is concentrated at one point, which is beneficial to the stable lifting and movement of the membrane group, thereby improving the lifting efficiency. The design of the single-point lifting structure can avoid the lifting form of the membrane group suspended by the hooks through the steel wire rope in multiple points, thereby reducing the occupied space of the steel wire rope, reducing the lifting height and saving the construction cost of the membrane workshop.

[0022] The H-shaped lug 3 is welded at the four corners of the balance beam 1. The H-shaped lug 3 can strengthen the strength of the balance beam and limit the rotation of the L-shaped leg 6. In the embodiment, the H-shaped lug 3 is made of an I-beam. The two wing plates of the I-beam are vertically welded on the outer side of the balance beam, and the web plate is horizontal. The positioning pin 4 is vertically welded on the upper side of the web plate. In the embodiment, the positioning pin is made of a round steel. The upper end of the round steel is provided with a radial through hole. The diameter of the radial through hole is matched with the round safety pin 8. The semicircular ring 5 is welded at the four corners of the balance beam 1. One end of the round safety pin 8 is connected with the semicircular ring 5 through a chain or a rope, and the other end is inserted into the positioning pin 4, which can effectively prevent the round safety pin 8 from being lost.

[0023] Two round holes are formed at the bottom of the rectangular leg 2. The hole spacing of the two round holes is consistent with the spacing of the connecting holes of the membrane group. The rectangular leg 2 and the L-shaped leg 6 are connected by welding to form a membrane group installation support. The L-shaped leg 6 is horizontally arranged, and the rectangular leg 2 is vertically arranged below the corner of the L-shaped leg 6. In the embodiment, the rectangular leg 2 is made of a channel steel. The two ends of the channel steel are welded with steel plates. The upper steel plate is used to connect the L-shaped leg 6, and the lower steel plate is used to connect the membrane group.

[0024] In the embodiment, the L-shaped leg 6 is made of a channel steel. The width of the channel steel is matched with the width between the two wing plates of the H-shaped lug 3. The two ends of the L-shaped leg 6 are respectively provided with a waist-shaped hole. One end of the waist-shaped hole is used to connect the balance beam 1, and the other end of the waist-shaped hole is used to connect the membrane pool. The waist-shaped hole has a certain adjustability, which is beneficial to the installation of the membrane group. Specifically, the channel steel is pre-buried in the side wall of the membrane pool, and the L-shaped leg 6 is tightly connected with the pre-buried channel steel through the bolt passing through the waist-shaped hole.

[0025] The design of the L-shaped legs 6 makes the width required for membrane module installation narrower, which is particularly suitable for scenarios where the existing MBR membrane tank is insufficient in width.

[0026] When connecting the L-shaped leg 6 and the balance beam 1, one end of the L-shaped leg 6 is placed in the H-shaped ear 3, and the waist-shaped hole on the L-shaped leg 6 passes through the positioning pin 4, and then the round safety pin 8 is inserted into the through hole of the positioning pin 4 to prevent it from falling off. Through this connection method, the amount of on-site disassembly and assembly work caused by the use of bolts and nuts can be reduced, making installation faster and more efficient.

[0027] In installation mode, the framework structure consisting of the mounting assembly and the hoisting assembly secures a membrane module within the MBR membrane tank. The shape and size of the membrane module are adapted to the mounting device. Specifically, when installing the membrane module, bolts are used to connect the rectangular legs 2 to the membrane module. Then, circular safety pins 8 are used to connect the L-shaped legs 6 to the balance beam 1. The membrane module is then suspended and installed within the MBR membrane tank by hooking the hoisting plate 7 directly onto the balance beam 1. Finally, the other end of the L-shaped legs 6 is bolted to the pre-buried channel steel in the membrane tank to secure the membrane module in place.

[0028] During the installation of the membrane module, since the balance beam 1 adopts a split design, the balance beam 1 of the membrane module can be disassembled after the installation of a single set of membrane modules, and used for the one-by-one lifting of other membrane modules. Compared with the membrane module installation device with an integrated structure, the split design of the balance beam 1 and the membrane module installation bracket can reduce the amount of profiles used and save installation costs.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also within the scope of protection of the present invention.

Claims

1. A membrane module installation device, characterized in that: The invention comprises a hanging assembly, a mounting assembly and a latch assembly. The hanging assembly comprises a balance beam (1) and a hanging plate (7). The hanging plate (7) is fixed at the center of the balance beam (1). A hanging hole is provided on the hanging plate (7). The mounting assembly is arranged at the four corners of the balance beam (1) and can be movably connected to the hanging assembly through the latch assembly. The mounting assembly is used for fixedly connecting the membrane module and the membrane pool.

2. The membrane module installation device according to claim 1, characterized in that: The balance beam (1) is a rectangular main frame welded from section steel, and the hanging plate (7) is welded at the center of gravity of the rectangular main frame.

3. The membrane module installation device according to claim 1, characterized in that: There are four mounting assemblies, each of which includes an L-shaped leg (6) and a rectangular leg (2) fixedly connected together, the L-shaped leg (6) being arranged horizontally, the rectangular leg (2) being arranged vertically below the L-shaped leg, a membrane module mounting hole being arranged at the bottom of the rectangular leg (2), one end of the L-shaped leg (6) being used to connect to the balance beam (1) through a latch assembly, and the other end being used to connect to the membrane pool.

4. The membrane module installation device according to claim 3, characterized in that: One end of the L-shaped support leg (6) for connecting to the membrane pool is provided with a first waist-shaped hole, and the L-shaped support leg (6) is fastened to the membrane pool by a bolt passing through the first waist-shaped hole.

5. The membrane module installation device according to claim 1, characterized in that: The latch assembly comprises a positioning pin (4), a circular safety pin (8), a semicircular ring (5) and a flexible chain. H-shaped ears (3) are provided at the four corners of the balance beam (1). The positioning pin (4) is vertically fixed on the web of the H-shaped ear (3). A radial through hole is provided at the upper end of the positioning pin (4). The semicircular ring (5) is fixed on the balance beam (1). One end of the circular safety pin (8) is connected to the semicircular ring (5), and the other end is plugged into the radial through hole on the positioning pin (4).

6. The membrane module installation device according to claim 4, characterized in that: The L-shaped leg (6) is made of channel steel, the width of the channel steel is adapted to the spacing between the two wing plates of the H-shaped support ear (3), and a second waist-shaped hole is set at one end of the L-shaped leg (6) connected to the balance beam (1). The L-shaped leg (6) is sleeved on the positioning pin (4) through the second waist-shaped hole, and its two side surfaces are clamped between the two wing plates of the H-shaped support ear (3).