Ultrasonic efficient backwashing elastic microfiltration equipment
By introducing ultrasonic transducers and drive components into the fiber filter and utilizing the ultrasonic cavitation effect to powerfully backwash the fiber balls, the problem of poor backwashing effect of the fiber filter is solved, and deep filtration and efficient and energy-saving sewage treatment are achieved.
Patent Information
- Application Number
- CN202421351846.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing fiber filter is not effective during the backwash process, which affects the sewage treatment effect.
The ultrasonic transducer is combined with the driving component and the filtering component to perform strong backwashing on the fiber balls through the cavitation effect of the ultrasonic wave. The driving component is used to drive the upper and lower pressures of the screen to achieve dispersion and cleaning of the fiber balls.
It improves the backwash effect, extends the service life of the equipment, achieves deep filtration and high efficiency energy saving, has a simple structure and is easy to operate, and the backwash effect is improved by more than 30%.
Smart Images

Figure CN223445292U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sewage treatment technical field especially relates to a kind of ultrasonic high-efficiency backwashing elastic microfiltration equipment. BACKGROUND
[0002] Fiber ball refers to the fiber made into spherical structure. These fiber balls are of different sizes, with the largest diameter exceeding 35 mm and the smallest diameter being about 15 mm. These fiber balls are placed in a filter, and the huge specific surface area and high porosity provided by the curled fibers of these fiber balls achieve the effect of filtering sewage. As a kind of deep filter, fiber ball filter is more commonly used in secondary biochemical treatment of sewage or oilfield sewage treatment. Compared with granular filter material, fiber ball filter material has larger specific surface area, greater interface adsorption and suspended solids interception, and the fiber material is soft, which can realize density adjustment or reasonable filtering mode with gradually decreasing filtering aperture along the water flow direction. This mode can realize deep filtration, and the water quality and sewage interception capacity are greatly improved. When the existing fiber filter is used for a long time, the fiber balls are dirty, and at this time, backwashing of the fiber balls is needed. However, the existing backwashing mostly adopts aeration backwashing mode, but the aeration backwashing mode is not thorough, which affects the sewage treatment result. Therefore, it is necessary to provide an ultrasonic high-efficiency backwashing elastic microfiltration equipment capable of realizing deep filtration of sewage and good backwashing effect. SUMMARY
[0003] In view of the above, the ultrasonic high-efficiency backwashing elastic microfiltration equipment provided by the utility model can realize deep filtration of sewage and has good backwashing effect, and solves the problem of poor backwashing effect of the existing fiber filter.
[0004] The ultrasonic high-efficiency backwashing elastic microfiltration equipment provided by the utility model comprises a cylinder, a water inlet and a water outlet are arranged on the cylinder, and further comprises a filter assembly, the filter assembly comprises an upper mesh plate and a lower mesh plate arranged in the cylinder from top to bottom, a predetermined number of connecting strips are connected between the upper mesh plate and the lower mesh plate, and fiber balls are filled between the upper mesh plate and the lower mesh plate; a driving assembly, an output end of the driving assembly is connected to one end of the upper mesh plate away from the lower mesh plate, to drive the upper mesh plate to lift or press down; and a backwashing assembly, the backwashing assembly comprises a predetermined number of ultrasonic transducers, and the ultrasonic transducers are arranged at the middle or middle upper part of the outer side of the cylinder.
[0005] Preferably, the middle or middle upper part of the cylinder is arranged as a thin-walled area, and the ultrasonic transducers are arranged on the outer side of the thin-walled area. The arrangement of the thin-walled area enables the ultrasonic transducers to better play their role, improves the effect of ultrasonic cleaning, and thus more comprehensively cleans the fiber balls.
[0006] Further, the thin-walled area is made of 1mm iron sheet or 1mm aluminum sheet material.
[0007] Preferably, the upper part of the outer side of the cylinder located in the thin-walled area is provided with the upper cylinder flange, the lower part of the outer side of the cylinder located in the thin-walled area is provided with the lower cylinder flange, and a plurality of support rods are connected between the upper cylinder flange and the lower cylinder flange. By arranging the support rods between the upper cylinder flange and the lower cylinder flange, the rigidity and stability of the thin-walled area are increased, and when the driving assembly drives the upper screen plate to move upward or downward, the support rods can effectively prevent the thin-walled area from deforming, ensuring the stable operation of the equipment.
[0008] Preferably, the inner side of the cylinder is provided with an upper clamp seat and a lower clamp seat, the upper clamp seat is correspondingly arranged at the top of the thin-walled area and is attached to the thin-walled area, and the lower clamp seat is arranged at the bottom of the inner side of the cylinder. The arrangement of the upper clamp seat provides a top limit when the driving assembly drives the upper screen plate to move upward, ensuring that the fiber ball can smoothly reach the thin-walled area for backwashing, and the arrangement of the lower clamp seat provides a bottom limit when the driving assembly drives the upper screen plate to move downward. When located at the compression position, the equipment can perform subsequent sewage filtration operation.
[0009] Preferably, the connecting strip is a copper wire, a copper-plated iron wire, or an alloy filament. The above-mentioned materials have high strength and corrosion resistance, which can not be corroded and failed during filtration, and can also withstand the tension and pressure during backwashing, i.e., ensuring the upper screen plate to move upward, and when the lower screen plate is pressed down, the distance between the upper screen plate and the lower screen plate becomes smaller, at this time, the connecting strip has bending ability, thereby ensuring the stability and reliability of the connecting strip. Of course, during backwashing, the connecting strip can also transmit ultrasonic energy to the fiber ball, enhancing the backwashing effect.
[0010] Preferably, the driving assembly is a gas cylinder, and the piston rod end of the gas cylinder is connected to the upper surface of the upper screen plate. Through the reciprocating motion of the gas cylinder, the upper screen plate moves up and down.
[0011] Preferably, the driving assembly includes a main support rod, a telescopic rod, a ball screw, a shaft coupling, and a motor. The telescopic rod is arranged inside the main support rod, has a hollow structure, and is internally provided with a nut pair. The ball screw is arranged in the telescopic rod and connected with the nut pair. The end of the ball screw is connected with the shaft coupling, the other end of the shaft coupling is connected with the motor, and the end of the telescopic rod is connected with the upper screen plate. When it is needed to move upward or press down, the motor drives the shaft coupling to drive the ball screw to move, the nut pair cooperates with the ball screw to move in a straight line, thereby driving the telescopic rod to extend or retract in the hollow main support rod, and the upper screen plate also rises and falls with the telescopic rod, realizing the adjustment of the height of the upper screen plate.
[0012] Further, the top of the barrel is provided as an opening, and the top of the barrel is provided with a mounting bracket, and the middle of the mounting bracket is provided with the air cylinder or the motor.
[0013] Preferably, a plurality of pull rods are further included, one end of the pull rod is connected with the output end of the driving assembly, and the other end of the pull rod is connected with the upper screen plate.
[0014] Preferably, a limiting rod is arranged on the inner side of the barrel, a limiting hole matched with the limiting rod is arranged on the upper screen plate, and an upper baffle is arranged on the top of the limiting rod.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The ultrasonic high-efficiency backwashing elastic microfiltration equipment provided by the utility model contains a filtering assembly, a driving assembly and a backwashing assembly, when the fiber ball needs to be cleaned, the driving assembly drives the upper screen plate to go up, the connecting strip pulls the lower screen plate to go up together, when the fiber ball is pulled to the position of the corresponding backwashing assembly, the connecting strip is in a vertical state, and the fiber ball is also in a dispersed state, at this time, backwashing water enters the barrel from the backwashing water inlet, then the ultrasonic transducer works, the fiber ball in the barrel is strongly backwashed by using the cavitation effect of ultrasonic waves, the dirt on the fiber ball is effectively removed, deep cleaning is realized, the backwashing effect is improved, and the service life of the equipment is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the structure diagram of the ultrasonic high-efficiency backwashing elastic microfiltration equipment provided by the utility model embodiment 1;
[0018] In the figure: 1-cylinder, 2-upper mesh plate, 3-lower mesh plate, 4-connecting strip, 5-fiber ball, 6-driving assembly, 7-output end, 8-ultrasonic transducer, 9-thin wall area, 10-upper cylinder flange, 11-lower cylinder flange, 12-supporting rod, 13-upper clamping seat, 14-lower clamping seat, 15-pull rod, 16-limiting rod. DETAILED DESCRIPTION
[0019] The technical scheme of the utility model will be further explained in connection with the drawings and embodiments.
[0020] Embodiment 1,
[0021] Please refer to Figure 1 The utility model provides a kind of ultrasonic high-efficiency backwashing elastic microfiltration equipment provided by the utility model, including a cylinder 1, water inlet and water outlet are provided on the cylinder 1, further include: a filter assembly, the filter assembly includes by upper mesh plate 2 and lower mesh plate 3 being arranged in the cylinder 1 from top to bottom, the upper mesh plate 2 and the lower mesh plate 3 are connected with the connecting strip 4 of predetermined quantity between, and the upper mesh plate 2 and the lower mesh plate 3 are filled with fiber ball 5 and are arranged;A driving assembly 6, the output end 7 of the driving assembly 6 is connected with the one end of the upper mesh plate 2 away from the lower mesh plate 3, to drive the upper mesh plate 2 to lift or press down;A backwashing assembly, the backwashing assembly includes predetermined quantity of ultrasonic transducer 8, and the ultrasonic transducer 8 is arranged in the middle or upper middle part of the cylinder 1 outside.
[0022] Specifically, in the embodiment, the middle or upper middle area of the cylinder 1 is set as a thin wall area 9, and the outer side of the thin wall area 9 is provided with the ultrasonic transducer 8. The setting of the thin wall area 9 enables the ultrasonic transducer 8 to better play its role, improves the effect of ultrasonic cleaning, so that the fiber ball 5 is cleaned more comprehensively. Further, the thin wall area 9 is made of 1mm iron sheet or 1mm aluminum sheet material. Since it is thin enough, the effect of ultrasonic cleaning can be improved, and it is ensured that ultrasonic waves can be effectively transmitted to the fiber ball 5, and the backwashing effect is enhanced. Of course, the thin wall area 9 can also be made of 5mm, 10mm, 20mm, etc. The thickness is not required here, and the thinner the thickness, the better the effect.
[0023] Preferably, the upper part of the thin-walled area 9 on the outer side of the cylinder 1 is provided with the upper cylinder flange 10, and the lower part of the thin-walled area 9 on the outer side of the cylinder 1 is provided with the lower cylinder flange 11, and a plurality of support rods 12 are connected between the upper cylinder flange 10 and the lower cylinder flange 11. The plurality of support rods 12 are arranged between the upper cylinder flange 10 and the lower cylinder flange 11, effectively enhancing the structural stability of the thin-walled area 9, and helping to prevent deformation or vibration of the thin-walled area 9 during equipment operation, thereby improving the reliability and stability of the overall equipment. Specifically, when the driving assembly 6 drives the upper screen plate 2 to move upward or downward, the support rod 12 can effectively prevent the thin-walled area 9 from deforming, ensuring the stable operation of the equipment.
[0024] Preferably, the inner side of the cylinder 1 is provided with an upper clamp seat 13 and a lower clamp seat 14, the upper clamp seat 13 is correspondingly arranged at the top of the thin-walled area 9 and is attached to the thin-walled area 9, and the lower clamp seat 14 is arranged at the bottom of the inner side of the cylinder 1. The arrangement of the upper clamp seat 13 provides a top limit when the driving assembly 6 drives the upper screen plate 2 to move upward, ensuring that the fiber ball 5 can smoothly reach the thin-walled area 9 for backwashing, and the arrangement of the lower clamp seat 14 provides a bottom limit when the driving assembly 6 drives the upper screen plate 2 to move downward. When located at the compression position, the equipment can perform subsequent sewage filtration operations. It should be noted that the upper clamp seat 13 and the lower clamp seat 14 are detachably designed by screwing to the side wall of the cylinder, which facilitates subsequent maintenance.
[0025] Preferably, the connecting strip 4 is a copper wire, a copper-plated iron wire, or an alloy filament. The above-mentioned materials have high strength and corrosion resistance, on the one hand, they will not be corroded and fail during filtration, and on the other hand, they can withstand the tension and pressure during backwashing, that is, they can ensure the upward movement of the lower pressing plate when moving upward, and when the lower pressing plate is pressed down, the distance between the upper screen plate 2 and the lower screen plate 3 will be smaller, at this time, the connecting strip 4 has bending ability, thereby ensuring the stability and reliability of the connecting strip 4. Of course, during backwashing, the connecting strip 4 can also transmit ultrasonic energy to the fiber ball 5, enhancing the backwashing effect.
[0026] In this embodiment, the driving assembly 6 is a gas cylinder, the piston rod end of the gas cylinder is connected to the upper surface of the upper screen plate 2, and the up-and-down movement of the upper screen plate 2 is realized through the reciprocating movement of the gas cylinder.
[0027] Further, the top of the cylinder 1 is provided as an opening, and the top of the cylinder 1 is provided with a mounting bracket, and the middle part of the mounting bracket is provided with the gas cylinder or the motor. The mounting bracket is screwed to the cylinder 1, when maintenance is needed, only the mounting bracket needs to be removed to achieve subsequent maintenance or repair.
[0028] Preferably, a plurality of pull rods 15 are further included, one end of the pull rod 15 is connected with the output end of the driving assembly 6, and the other end of the pull rod 15 is connected with the upper screen plate 2. The uniform distribution of the pulling force and pressure of the driving assembly 6 on the upper screen plate 2 is ensured, so that the upper screen plate 2 is uniformly stressed during movement, and deformation or damage caused by uneven stress is prevented.
[0029] Preferably, a limiting rod 16 is arranged on the inner side of the barrel 1, a limiting hole adapted to the limiting rod 16 is arranged on the upper screen plate 2, and an upper baffle is arranged on the top of the limiting rod 16. The horizontal height of the upper baffle is consistent with the horizontal height of the upper clamping seat 13, which ensures that the upward movement or downward pressure of the upper screen plate 2 will not be displaced to a certain extent.
[0030] It should be noted that when the fiber balls 5 need to be cleaned, the driving assembly 6 is started, and the upper screen plate 2 starts to move upward, while the connecting strip 4 pulls the lower screen plate 3 to move upward. During this process, the fiber balls 5 are pulled to the corresponding backwashing assembly position, at this time the connecting strip 4 is in a vertical state, and the fiber balls 5 are also in a dispersed state. Subsequently, the backwashing water enters the barrel 1 through the backwashing water inlet, and the fiber balls 5 are immersed, and then the ultrasonic transducer 8 starts to work, and the fiber balls 5 in the barrel 1 are subjected to strong backwashing by the cavitation effect of ultrasonic waves, effectively removing the stains on the fiber balls 5, realizing deep cleaning, and after backwashing, the backwashing water is discharged from the backwashing water outlet. When the fiber balls 5 are cleaned, the driving assembly 6 drives the upper screen plate 2 to press down, the fiber balls 5 between the upper screen plate 2 and the lower screen plate 3 are compressed, and then the lower screen plate 3 is driven to move downward by the extrusion force of the fiber balls 5. After moving downward for a certain distance, the driving assembly 6 stops moving downward, and then the subsequent filtering operation can be performed. When the sewage is filtered by the ultrasonic high-efficiency backwashing elastic microfiltration equipment, the sewage enters from the water inlet and is filtered by the fiber balls 5, and then is discharged from the water outlet. When the filtering effect of the fiber balls 5 is not good, the above-mentioned backwashing action can be started to clean the fiber balls 5.
[0031] Therefore, the ultrasonic high-efficiency backwashing elastic microfiltration equipment has the advantages of deep filtration, good backwashing effect, simple structure, convenient operation, strong adaptability, high efficiency and energy saving, etc. Compared with the traditional high-pressure backwashing, the backwashing effect is better, which is improved by more than 30%.
[0032] Example 2:
[0033] The embodiment 2 is substantially same as the embodiment 1, and the difference is that the driving assembly comprises a main support rod, a telescopic rod, a ball screw, a coupling and a motor, the telescopic rod is arranged in the main support rod, the telescopic rod has a hollow structure and is internally provided with a nut pair, the ball screw is arranged in the telescopic rod and is connected with the nut pair, the ball screw is connected with the coupling at one end, the other end of the coupling is connected with the motor, and the telescopic rod is connected with the net plate at one end. When it is needed to go up or press down, the motor drives the coupling to drive the ball screw to move, the nut pair moves linearly in cooperation with the ball screw, and then the telescopic rod can move in the main support rod in the middle part in a telescopic mode, and the net plate also moves up and down along with the telescopic rod, so that the height of the net plate is adjusted.
[0034] The above description is only specific implementation of the present application, but those skilled in the art should understand that this is only an example, the protection scope of the present application is defined by the appended claims. Therefore, equivalent changes made to the patent application scope of the present application still belong to the scope covered by the present application.
Claims
1. An ultrasonic high-efficiency backwash elastic microfiltration device, comprising a cylinder, the cylinder being provided with a water inlet and a water outlet, characterized in that: The ultrasonic high-efficiency backwash elastic microfiltration equipment also includes: A filter assembly, the filter assembly comprising an upper screen and a lower screen arranged from top to bottom in the cylinder, a predetermined number of connecting strips being connected between the upper screen and the lower screen, and fiber balls being filled between the upper screen and the lower screen; a driving component, wherein the output end of the driving component is connected to an end of the upper screen away from the lower screen, for driving the upper screen to be lifted or pressed down; A backwash assembly, the backwash assembly comprising a predetermined number of ultrasonic transducers, the ultrasonic transducers being arranged at the middle or upper middle portion of the outer side of the cylinder; wherein, The middle or upper middle area of the cylinder is set as a thin-walled area, and the ultrasonic transducer is set on the outside of the thin-walled area; the thin-walled area is made of 1mm iron sheet or 1mm aluminum sheet material; the inner side of the cylinder is provided with an upper clamping seat and a lower clamping seat, the upper clamping seat is correspondingly arranged at the top of the thin-walled area and fits the thin-walled area, and the lower clamping seat is arranged at the bottom of the inner side of the cylinder.
2. The ultrasonic high-efficiency backwash elastic microfiltration equipment according to claim 1, characterized in that: An upper cylinder flange is provided on the outer side of the cylinder at the upper portion of the thin-walled area, and a lower cylinder flange is provided on the outer side of the cylinder at the lower portion of the thin-walled area. Multiple support rods are connected between the upper cylinder flange and the lower cylinder flange.
3. The ultrasonic high-efficiency backwash elastic microfiltration equipment according to claim 1, characterized in that: The connecting strip is a copper wire, an iron wire or an alloy wire.
4. The ultrasonic high-efficiency backwash elastic microfiltration equipment according to claim 1, characterized in that: The driving assembly is a cylinder, and the piston rod end of the cylinder is connected to the upper surface of the screen.
5. The ultrasonic high-efficiency backwash elastic microfiltration equipment according to claim 1, characterized in that: The driving assembly includes a main support rod, a telescopic rod, a ball screw, a coupling and a motor. The telescopic rod is arranged inside the main support rod. The telescopic rod has a hollow structure and a nut pair is installed inside. The ball screw is arranged on the telescopic rod and connected to the nut pair. The end of the ball screw is connected to the coupling, and the other end of the coupling is connected to the motor. The end of the telescopic rod is connected to the screen.
6. The ultrasonic high-efficiency backwash elastic microfiltration equipment according to claim 1, characterized in that: It also includes a plurality of pull rods, one end of each pull rod is connected to the output end of the driving assembly, and the other end of each pull rod is connected to the screen.