Turning and throwing type fermentation raw material moisture adjusting structure
By spraying water on the manure raw materials through the moisture regulating mechanism and spray head in the turning fermentation tank, combined with the turning and stirring of the turning machine, the problem of unsuitable moisture content of livestock and poultry manure is solved, the fermentation efficiency is improved and the cost of submersible pumps is saved.
Patent Information
- Application Number
- CN202422791887.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The moisture content of livestock and poultry manure is too low or too high, which affects the efficiency of aerobic fermentation. Existing technology is difficult to effectively adjust it, especially in the case of free-range farming, where the moisture content of manure is often around 30%, which is not conducive to fermentation.
A moisture regulation structure for fermentation raw materials with a turning type is designed. A moisture regulation mechanism is set in the fermentation tank, and a spray head is used to spray water on the feces raw materials. The turning and stirring functions of the turning machine are combined to adjust the moisture content of the feces raw materials.
It improves the fermentation efficiency, ensures that the moisture content of the feces raw materials is within the appropriate range, improves the fermentation effect, avoids the interference of moisture adjustment and turning machines, and saves the purchase cost of submersible pumps.
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Figure CN223445380U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to livestock and poultry manure treatment technical field, especially relate to a kind of turning and throwing type fermentation raw material moisture regulating structure. BACKGROUND
[0002] In livestock and poultry manure aerobic fermentation, turning and throwing type fermentation is more commonly used fermentation equipment, and the process of fermentation can be affected by the moisture content of manure raw materials, and through research, the moisture content in the range of 45%~55% is more conducive to the reproduction of microorganisms in the fermentation process, so the efficiency of fermentation is the highest.
[0003] In order to further improve the efficiency of aerobic fermentation, the manure raw materials need to be pretreated to adjust the moisture content to a suitable range, and for manure raw materials with high moisture content, the moisture content of manure raw materials is usually adjusted by adding auxiliary materials with low moisture content, but for free-range livestock and poultry, a large amount of auxiliary materials, bedding materials and other materials will be added to the manure during the breeding process, and the manure cleaning is also periodic, which further reduces the moisture content of the manure, and the moisture content is usually about 30%, which is not conducive to fermentation.
[0004] Therefore, the above problems need to be solved. INVENTION CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a kind of turning and throwing type fermentation raw material moisture regulating structure, and the moisture content of manure raw materials is adjusted by spraying, so that the fermentation efficiency is higher.
[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0007] A kind of turning and throwing type fermentation raw material moisture regulating structure, including fermentation tank, the two sides of the fermentation tank are symmetrically provided with concrete wall, the top surface of two concrete walls is provided with track I, and the track I extends from one end of the concrete wall to the other end;Two track I is slidably provided with turning and throwing machine;The water content regulating mechanism slidably provided with track I is arranged in front of turning and throwing machine;The water content regulating mechanism includes the moving frame slidably provided with two track I, water pipe I is installed on the moving frame, and the spray head is uniformly arranged on the water pipe I, one end of the water pipe I is closed, the other end of the water pipe I extends to the end of the moving frame and is connected with the one end of the telescopic hose, the other end of the hose is connected with the one end of the water pipe II, the water tank is arranged outside the fermentation tank, and the other end of the water pipe II extends into the water tank and is connected with the submersible pump.
[0008] Further, the turning and throwing machine moves forward and backward and left and right along the fermentation tank;The water content regulating mechanism moves forward and backward along the fermentation tank.
[0009] Further, the mobile frame is provided with a trolley wheel at the bottom of both ends, the trolley wheel moves forward and backward on the track I; the mobile frame is provided with a driving motor which drives the trolley wheel to rotate.
[0010] Further, the water storage tank is installed on the ground outside the fermentation tank, and the water storage tank is close to the feeding position of the fermentation tank.
[0011] Further, the water storage tank is moved forward and backward along the fermentation tank by the conveying mechanism; the conveying mechanism is installed on the ground outside the fermentation tank.
[0012] Further, the conveying mechanism comprises two symmetrical tracks II, a flat car is slidably arranged on the two tracks II, and the water storage tank is installed on the flat car.
[0013] Further, the flat car is provided with two groups of rotating mechanisms at the bottom, each group of rotating mechanisms comprises two bearing mounting seats installed at the bottom of the flat car, bearings are arranged in the two bearing mounting seats, rotating shafts are rotatably connected in the two bearings, and pulleys are installed at both ends of the rotating shafts.
[0014] Further, the flat car is provided with a frame at the top, a motor is installed between the frame and the flat car, a speed reducer is connected with the motor, a gear I is connected with the output shaft of the speed reducer, a gear II and a gear III are arranged on the rotating shaft at the right side of the bottom of the flat car, a gear IV is arranged on the rotating shaft at the left side of the bottom of the flat car, the gear I is connected with the gear II through a chain, and the gear III is connected with the gear IV through a chain.
[0015] Further, the water storage tank is fixed on the top of the frame.
[0016] Further, the two tracks II are installed on a base, and the base is installed on the ground.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] 1. The water content of the fecal raw material is adjusted by spraying water in the feeding area, and the fermentation efficiency is improved by cooperating with the turning and stirring functions of the existing turning machine; the water content adjusting mechanism can spray water in the feeding area, move forward and backward along the fermentation tank to spray water, and cooperate with the forward and backward movement of the turning machine to turn and stir. In order to meet the water demand, a water storage tank is arranged outside the fermentation tank, the storage capacity of the water storage tank meets the use amount of at least one day, a submersible pump is installed in the water storage tank, and water can be conveyed to the water content adjusting mechanism through a water pipe for spraying.
[0019] 2. The movement of the turning machine and the moisture regulating mechanism is realized by the common track Ⅰ. The two can move in the same direction synchronously during operation, or they can operate separately to avoid mutual interference in their movement. When the water tank is placed on the ground, the mobile frame is located at the feeding port of the fermentation tank. At this time, the telescopic hose does not participate in the extension. When the mobile frame moves on the track Ⅰ, the telescopic hose automatically extends according to the distance of the mobile frame relative to the water tank to ensure the reliability of water supply. When the fermentation tank is long, the length of the telescopic hose can be increased to match the moving distance of the mobile frame. However, this increase in the length of the telescopic hose can easily cause more water accumulation in the pipe and at the same time require a higher head of the submersible pump. Therefore, a conveying mechanism is added to meet the requirement that the water tank can move with the movement of the mobile frame, which saves the length of the pipe and saves the purchase cost of the submersible pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the moisture regulating mechanism of the utility model;
[0023] Figure 4 This is the front view of the conveying mechanism of the utility model;
[0024] Figure 5 For this utility model Figure 4 Right view;
[0025] Figure 6 For this utility model Figure 4 Left view;
[0026] Figure 7 For this utility model Figure 4 Bottom view;
[0027] Figure 8 For this utility model Figure 2 Enlarged schematic diagram of part A in the middle. DETAILED DESCRIPTION
[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] The following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but merely represents the selected embodiments of the application.
[0030] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the application without creative labor under the disclosure fall within the scope of protection of the application.
[0031] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0032] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.
[0033] The application will be further described in detail below in conjunction with the drawings.
[0034] Example 1, as Figure 1 , 2, 3, 8 shows: a kind of turning over and throwing type fermentation raw material moisture adjusting structure, including fermentation tank 1, the two sides of fermentation tank 1 are symmetrically provided with concrete wall 2, the top surface of two concrete walls 2 is provided with track I 3, track I 3 extends from one end of concrete wall 2 to the other end;Two track I 3 are slidably provided with turning over and throwing machine 4;Two track I 3 are slidably provided with moisture adjusting mechanism 5 in front of turning over and throwing machine 4;Moisture adjusting mechanism 5 includes moving frame 51 slidably provided on two track I 3, water pipe I 52 is installed on moving frame 51, water pipe I 52 is uniformly provided with spray head 53, one end of water pipe I 52 is closed, the other end of water pipe I 52 extends to the end of moving frame 51 and is connected with one end of flexible hose 54, the other end of flexible hose 54 is connected with one end of water pipe II 55, water storage tank 6 is provided outside fermentation tank 1, the other end of water pipe II 55 extends into water storage tank 6 and is connected with submersible pump 7.Moisture adjusting mechanism can be realized in spraying, also can be moved along the front and back of fermentation tank to spray, cooperate with the front and back and left and right movement of turning over and throwing machine to turn over and throw and stir.In order to meet the demand of water, a water storage tank is arranged outside the fermentation tank, which stores water to meet the use amount of at least one day, submersible pump is installed in the water storage tank, and water can be transported to moisture adjusting mechanism for spraying by water pipe.
[0035] Turning over and throwing machine 4 moves along the front and back and left and right of fermentation tank 1;Moisture adjusting mechanism 5 moves along the front and back of fermentation tank 1.
[0036] The bottom of both ends of moving frame 51 is provided with travelling wheel 511, and travelling wheel 511 moves forward and backward on track I 3;Driving motor 512 is arranged on moving frame 51 to drive the rotation of travelling wheel 511.
[0037] The upper part of fermentation tank 1 is also provided with fermentation shed, and the fermentation shed is installed on the four end portions of two concrete walls 2 through support;The installation of fermentation shed will not affect the movement of turning over and throwing machine and moving frame 51 on track I 3.
[0038] In example 2, on the basis of example 1, as shown in Figure 1 , water storage tank 6 is installed on the ground outside fermentation tank 1, and water storage tank 6 is close to the feeding port of fermentation tank 1.
[0039] When the water storage tank is placed on the ground, the moving frame is located at the feeding port position of the fermentation tank, at this time, the flexible hose does not participate in stretching, when the moving frame moves on the track I, the flexible hose automatically stretches according to the distance of the moving frame relative to the water storage tank to ensure the reliability of water supply.
[0040] The fermentation tank 1 can also be buried underground.
[0041] In example 3, on the basis of example 1, as shown in Figure 4 , 5, 6, 7: the water storage tank 6 is movable along the fermentation tank 1 from one end to the other end through the conveying mechanism 8; the conveying mechanism 8 is installed on the ground outside the fermentation tank 1.
[0042] The conveying mechanism 8 comprises two symmetrically arranged tracks II 81, and a flat car 82 is slidably arranged on the two tracks II 81; the water storage tank 6 is installed on the flat car 82.
[0043] The bottom of the flat car 82 is provided with two sets of rotating mechanisms, each set of rotating mechanism comprising two bearing mounting seats 83 installed on the bottom of the flat car 82, bearings arranged in the two bearing mounting seats 83, a rotating shaft 84 rotatably connected in the two bearings, and pulleys 85 installed on the two ends of the rotating shaft 84.
[0044] The top of the flat car 82 is provided with a frame body 86, and a motor 87 is installed on the top of the flat car 82 between the frame body 86 and the flat car 82; the motor 87 is connected with a speed reducer 88, the output shaft of the speed reducer 88 is connected with a gear I 891; the rotating shaft 84 on the right side of the bottom of the flat car 82 is provided with a gear II 892 and a gear III 893; the rotating shaft 84 on the left side of the bottom of the flat car 82 is provided with a gear IV 894; the gear I 891 and the gear II 892 are connected and matched through a chain, and the gear III 893 and the gear IV 894 are connected and matched through a chain.
[0045] The water storage tank 6 is fixed on the top of the frame body 86.
[0046] The two tracks II 81 are installed on a base 9, and the base 9 is installed on the ground.
[0047] In use, two concrete walls 2 are first poured on the two sides of the fermentation tank 1, the track I 3 is installed on the concrete walls 2, the flipper 4 can move back and forth in the fermentation tank 1 along the track I 3, and the fermentation tank 1 is provided with a feeding port at one end and a discharging port at the other end. Figure 2 The water adjusting mechanism 5 is installed on the feeding side; the flipper 4 in the application uses an existing commercially available product and is directly used in sliding cooperation with the track I 3;
[0048] The water adjusting mechanism 5 is designed with a moving frame 51, the moving frame 51 is fixed with a PVC water pipe I 52, the water pipe I 52 is provided with a spray head 53 at every certain distance, the moving frame 51 is driven to rotate through the driving motor 512 and the running wheels 511, so as to drive the moving frame 51 to move on the track I 3 and further drive the spray head 53 to spray water on the fecal raw materials in the fermentation tank 1.
[0049] The default position of the mobile frame 51 is at the feeding port of the fermentation tank 1, and the spraying can be performed during the feeding; or the spraying can be performed from the feeding port of the fermentation tank 1 to the discharging end and then returned to the default position; the submersible pump 7 is started, and the water in the water storage tank 6 is sent to the water pipe I 52 through the water pipe II 55 and the flexible hose 54 and then uniformly sprayed to the surface of the fecal raw material through the spraying head 53; after the water content adjusting mechanism 5 finishes the spraying, the rotary plough 4 is started to rotate and stir the fecal raw material, and after the operation is completed, the rotary plough 4 returns to the initial position, that is, the feeding port of the fermentation tank 1; at this time, the water content adjusting mechanism 5 can be executed again, and the above operation is repeated until the water content of the fecal raw material is adjusted to the appropriate range, and the operation times can be set according to the designed raw material feeding amount, the water content of the raw material and the water pump flow.
[0050] The utility model make through moving the travelling crane frame even spray water on raw materials, and carry out the rotary plough stirring, reach the purpose of adjusting water content, because water content adjusting mechanism 5 and rotary plough 4 sectional operation, the mutual interference between each other, avoided the risk of spraying water on rotary plough 4, make the raw material water content get the adjustment.
[0051] The utility model has been described exemplarily above in combination with the drawings, and obviously, the specific implementation of the utility model is not limited by the above-mentioned embodiments. Those skilled in the art can make various modifications or changes to the utility model without deviating from the technical concept of the utility model, and these modifications or changes naturally fall within the protection scope of the utility model.
Claims
1. A water regulation structure for fermentation raw materials, characterized by: The invention comprises a fermentation tank (1), wherein concrete walls (2) are symmetrically provided on both sides of the fermentation tank (1), and tracks I (3) are provided on the top surfaces of the two concrete walls (2), and the tracks I (3) extend from one end of the concrete wall (2) to the other end; A flipping machine (4) slides on the two tracks I (3); A moisture regulating mechanism (5) is provided on the two tracks I (3) in front of the turning machine (4) and is slidable along the track I (3); The moisture regulating mechanism (5) includes a movable frame (51) sliding on the two rails I (3), a water pipe I (52) is installed on the movable frame (51), and a spray head (53) is evenly distributed on the water pipe I (52), one end of the water pipe I (52) is closed, and the other end of the water pipe I (52) extends to the end of the movable frame (51) and is connected to one end of a telescopic hose (54), and the other end of the telescopic hose (54) is connected to one end of a water pipe II (55), and a water storage tank (6) is provided outside the fermentation tank (1), and the other end of the water pipe II (55) extends into the water storage tank (6) and is connected to a submersible pump (7).
2. The flip-over type fermentation raw material moisture regulating structure according to claim 1, characterized in that: The turning machine (4) moves forward, backward, left and right along the fermentation tank (1); The moisture regulating mechanism (5) moves forward and backward along the fermentation tank (1).
3. The flip-over type fermentation raw material moisture regulating structure according to claim 1, characterized in that: The bottom of both ends of the movable frame (51) is provided with running wheels (511), and the running wheels (511) move forward and backward on the track I (3); The movable frame (51) is provided with a driving motor (512) for driving the running wheels (511) to rotate.
4. The flip-over type fermentation raw material moisture regulating structure according to claim 1, characterized in that: The water storage tank (6) is installed on the ground outside the fermentation tank (1), and the water storage tank (6) is close to the feeding port of the fermentation tank (1).
5. The flip-over type fermentation raw material moisture regulating structure according to claim 1, characterized in that: The water storage tank (6) can be moved forward and backward along one end of the fermentation tank (1) to the other end via a conveying mechanism (8); The conveying mechanism (8) is installed on the ground outside the fermentation tank (1).
6. The flip-over type fermentation raw material moisture regulating structure according to claim 5, characterized in that: The conveying mechanism (8) comprises two symmetrically arranged rails II (81), on which a flatbed car (82) slides, and a water tank (6) is installed on the flatbed car (82).
7. The flip-over type fermentation raw material moisture regulating structure according to claim 6, characterized in that: Two sets of rotating mechanisms are installed at the bottom of the flatbed car (82), and each set of rotating mechanisms includes two bearing mounting seats (83) installed at the bottom of the flatbed car (82). Bearings are provided in the two bearing mounting seats (83), and a rotating shaft (84) is rotatably connected in the two bearings. Pulleys (85) are installed at both ends of the rotating shaft (84).
8. The flip-over type fermentation raw material moisture regulating structure according to claim 7, characterized in that: A frame (86) is provided on the top of the flatbed car (82), and a motor (87) mounted on the top of the flatbed car (82) is provided between the frame (86) and the flatbed car (82). The motor (87) is connected to a reducer (88), and the output shaft of the reducer (88) is connected to a gear I (891); A gear II (892) and a gear III (893) are provided on the rotating shaft (84) on the right side of the bottom of the flatbed car (82); A gear IV (894) is provided on the rotating shaft (84) on the left side of the bottom of the flatbed vehicle (82); The gear I (891) and the gear II (892) are connected and matched via a chain, and the gear III (893) and the gear IV (894) are connected and matched via a chain.
9. The flip-over type fermentation raw material moisture regulating structure according to claim 8, characterized in that: The water storage tank (6) is fixed to the top of the frame (86).
10. The flip-over type fermentation raw material moisture regulating structure according to claim 6, characterized in that: The two rails II (81) are installed on a base (9), and the base (9) is installed on the ground.