Intelligent welding temperature controller
By designing partitions and U-shaped plates inside the cabinet to form ventilation channels and using fans to promote airflow, the problem of slow heat dissipation of the temperature controller is solved, achieving rapid heat dissipation and stable signal transmission, ensuring precise control of welding temperature and convenience for nighttime operation.
Patent Information
- Application Number
- CN202422959691.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-03
AI Technical Summary
During the long-term temperature control process, the heat generated by the box-type intelligent welding temperature controller cannot be dissipated quickly, affecting the normal operation of the temperature controller and the control of the welding temperature.
An intelligent welding temperature controller was designed, comprising the controller body and a housing. The housing has vertical partitions and U-shaped plates to form a ventilation channel. Combined with a fan, it promotes airflow and achieves comprehensive heat dissipation of the temperature controller. The wiring terminals are protected by a protective cover to ensure signal transmission stability.
It enables rapid heat dissipation of the temperature controller, ensures precise control of the welding temperature, protects the stable connection of the wiring terminals, and provides convenient nighttime operation conditions.
Smart Images

Figure CN223445413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to temperature control instrument technical field, especially intelligent fusion temperature control instrument. BACKGROUND
[0002] The basic working principle of the intelligent fusion temperature control instrument is to detect the temperature of the fusion heating element or the fusion environment temperature through a thermocouple, and then convert the detected temperature signal into an electric signal. The electric signal is sent to a controller. The controller calculates the deviation signal according to the comparison between the measurement signal and the given value, and outputs the running results in a prescribed signal, thereby achieving accurate control of the temperature.
[0003] Some materials need long-term temperature control during fusion. For example, a glass fusion method disclosed in patent CN112624583B requires a long heating and holding process. During the long-term temperature control process, the heat generated by the box-type intelligent fusion temperature control instrument cannot be quickly dissipated, affecting the normal operation of the temperature control instrument and further affecting the control of the fusion temperature by the temperature control instrument. SUMMARY
[0004] The utility model discloses an intelligent fusion temperature control instrument to solve the problems in the prior art.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] The intelligent fusion temperature control instrument comprises a temperature control instrument body and a box body. A vertical partition is arranged in the box body. The temperature control instrument body is installed on one side of the partition. A storage cavity is formed between the other side of the partition and the inner wall of the box body. A plurality of filter holes are arranged in the lower part of the partition on both sides of the temperature control instrument body and the lower part of the side wall of the box body. A fan corresponding to the filter holes is arranged on the inner side of the box body. A plurality of U-shaped plates are arranged between the temperature control instrument body and the box body. The upper side and the lower side of the U-shaped plate have ventilation gaps. The upper and lower different sides of adjacent U-shaped plates have ventilation gaps.
[0007] Further, the upper wall of the temperature control instrument body is closed to form an upper port between the partition and the box body. The axial direction of the filter hole is perpendicular to the U-shaped plate.
[0008] Further, the end portions of the U-shaped plate are connected to the inner wall of the box body and attached to the outer side of the temperature control instrument body, respectively.
[0009] Further, the ventilation gap on the lower side of the U-shaped plate is formed between the lower side of the U-shaped plate and the lower wall of the box body. The ventilation gap on the upper side of the U-shaped plate is formed between the upper side of the U-shaped plate and the upper wall of the temperature control instrument body.
[0010] Further, the temperature controller body upper side is equipped with terminal; temperature controller body upper side articulates with the terminal shielding cover, the edge of the shielding cover far from its articulation end is equipped with a plurality of wire gap.
[0011] Further, the box upper side articulates with the box cover, and the inner side of the box cover is equipped with the lighted lamp plate.
[0012] Compared with the prior art, the utility model has the beneficial effects as follows:
[0013] The utility model discloses a box protects the temperature controller body, and the U-shaped plate forms the reciprocating backfolding ventilation channel through the temperature controller body outside, and the fan promotes the air flow in the ventilation channel, and the temperature controller body is fully radiated, and the storage cavity is convenient for the storage of cable,
[0014] The protection cover can protect the terminal, guarantee the stable connection of the terminal, avoid the interference of external dust and impurities, and further guarantee the stability of signal transmission, and the lamp plate can provide the lighting effect and facilitate the night outdoor operation. DRAWINGS
[0015] Figure 1 It is the first perspective three-dimensional structure schematic diagram of the utility model.
[0016] Figure 2 It is the second perspective three-dimensional structure schematic diagram of the utility model.
[0017] Figure 3 It is the section structure schematic diagram of the utility model.
[0018] Figure 4 It is the hard U-shaped plate structure schematic diagram of the utility model.
[0019] Figure 5 It is the fusion control schematic diagram of the utility model.
[0020] In the drawing: 1, temperature controller body, 2, box, 3, partition, 4, filter screen, 5, fan, 6, U-shaped plate, 7, terminal, 8, protection cover, 9, wire gap, 10, box cover, 11, lamp plate, 12, power cord socket, 13, air switch, 14, display screen. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples.
[0022] In the description of the utility model, unless there is explicit definition and limitation, the terms "mounting", "connection" and "connection" that may appear should be understood broadly, for example, it can be fixed connection, or it can be detachable connection, or it can be integrally connected, it can be mechanical connection, or it can be electrical connection, it can be direct connection, or it can be indirect connection through intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0023] In the description of the utility model, it should be pointed out that, unless there is explicit definition and limitation, the term "provided with" that may appear should be understood broadly, for example, the object of "provided with" can be part of the body, or it can be arranged separately from the body and connected to the body, and the connection can be detachable connection, or it can be non-detachable connection. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0024] The utility model will be further described in detail below in combination with examples.
[0025] The specific embodiment of the intelligent fusion temperature controller provided by the utility model:
[0026] Please refer to Figures 1-5 , the intelligent fusion temperature controller comprises a temperature controller body 1 and a box body 2, a vertical partition plate 3 is arranged in the box body 2, the temperature controller body 1 is installed in the box body 2 on one side of the partition plate 3, and a storage cavity is formed between the other side of the partition plate 3 and the inner wall of the box body 2; an annular plate is arranged on the inner side of the upper port formed between the partition plate 3 and the box body 2, and the upper wall of the temperature controller body 1 is installed on the annular plate through bolts; the upper wall of the temperature controller body 1 closes the upper port formed between the partition plate 3 and the box body 2.
[0027] The lower part of the temperature controller body 1 has a gap between the inner side of the box body 2 and the partition plate 3. The storage cavity can be used to store cables used for fusion, such as signal lines connected between the temperature controller body 1 and the fusion equipment and power supply lines for supplying power to the temperature controller body 1. The box body 2 is provided with a handle on both sides, so that the box body 2 is convenient to carry.
[0028] The box body 2 is hinged with a box cover 10 on the upper side, and the box cover 10 is connected with the box body 2 through a buckle at the end. The inner side of the box cover 10 is provided with an illuminated LED light plate 11, which can provide sufficient illumination for the operator to operate at night.
[0029] The lower part of the partition plate 3 on both sides of the temperature controller body 1 and the lower part of the side wall of the box body 2 are provided with a plurality of filter screen holes 4, and the inner side of the box body 2 is provided with a fan 5 corresponding to the position of the filter screen hole 4. A plurality of U-shaped plates 6 are arranged between the temperature controller body 1 and the box body 2, and the upper side and the lower side of the U-shaped plate 6 have ventilation gaps, and the upper and lower sides of adjacent U-shaped plates 6 have ventilation gaps. The ventilation gap on the lower side of the U-shaped plate 6 is formed between the lower side of the U-shaped plate 6 and the lower wall of the box body 2; and the ventilation gap on the upper side of the U-shaped plate 6 is formed between the upper side of the U-shaped plate 6 and the upper wall of the temperature controller body 1.
[0030] The axial direction of the filter screen hole 4 is perpendicular to the U-shaped plate 6; the end portions of the U-shaped plate 6 are connected with the inner wall of the box body 2 and are attached to the outer side of the temperature controller body 1, respectively, and both end portions of the U-shaped plate 6 are so arranged. In this embodiment, the end portions of the two adjacent U-shaped plates 6 have different heights and the middle sections have different heights. The box body 2 protects the temperature controller body 1, and the ventilation structure ensures that the temperature controller body 1 can be quickly cooled.
[0031] A row of terminal blocks 7 is arranged on the upper side of the temperature controller body 1; one side of the terminal block 7 is connected with the internal elements of the temperature controller body 1, and the other side is used to connect the elements in the external welding equipment, such as thermocouples and heating elements. A protective cover 8 is hinged on the upper side of the temperature controller body 1 to shield the terminal block 7, and a plurality of wire passing notches 9 are arranged on the edge of the protective cover 8 away from the hinged end, which are used for signal lines to pass through.
[0032] A display screen 14, a power cord socket 12 and a lamp switch are arranged on the upper side of the temperature controller body 1; a controller and a solid-state relay are arranged in the temperature controller body 1; and an air switch 13 is arranged on one side of the partition plate 3.
[0033] The power cord socket 12 is plugged with a power cord plug to supply power to the temperature controller body 1; and the air switch 13 is used as a master switch for power supply. The power supply is used to supply power to the lamp plate 11, the controller, the solid-state relay and the display screen 14. The power cord for supplying power to the lamp plate 11 is connected to the lamp switch, and when the external light is insufficient, the lamp plate 11 is turned on to provide illumination.
[0034] The thermocouple signal line of the welding device is connected with the terminal 7, and the terminal 7 is connected with the controller to transmit the temperature signal to the controller; the automatic on-off switch of the heating element in the welding device is connected with the terminal 7 through a signal line and then connected with the solid-state relay, and the controller controls the on-off of the heating element through the solid-state relay. The terminal 7 is connected with the closing protection cover 8 to avoid the connection stability of the terminal 7 affected by the dust and impurities in the outside world. In some other embodiments, a torsional spring is arranged at the hinge of the protection cover 8, and the torsional spring makes the protection cover 8 always closed.
[0035] In the embodiment, at least two fans 5 are arranged; the fans 5 discharge air outward, and the cold air in the outside world enters between the outside of the temperature controller body 1 and the box 2 on the other side of the partition plate 3 from the filter screen hole 4 at the bottom of the storage cavity side partition plate 3; the air flow passes through each part of the outside of the temperature controller body 1 through the guiding effect of the U-shaped plate 6, the vertical channels on the side of the U-shaped plate 6 form two and have small cross sections, so that the air flow is accelerated, and the air flow is alternately dispersed and gathered in the reciprocating and folding channels, so that the outside of the temperature controller body 1 is fully cooled, and finally the fans 5 discharge the hot air to the outside of the box 2.
[0036] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments without creative labor, or replace some technical features with equivalent ones. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. Intelligent welding temperature controller, characterized by: The invention comprises a temperature controller body (1) and a box body (2); a vertical partition (3) is provided in the box body (2); the temperature controller body (1) is installed in the box body (2) on one side of the partition (3); a storage cavity is formed between the other side of the partition (3) and the inner wall of the box body (2); a plurality of filter mesh holes (4) are provided at the lower part of the partition (3) on both sides of the temperature controller body (1) and the lower part of the side wall of the box body (2); a fan (5) whose position corresponds to the filter mesh holes (4) is provided on the inner side of the box body (2); a plurality of mutually parallel U-shaped plates (6) are provided between the temperature controller body (1) and the box body (2); the upper and lower sides of the U-shaped plates (6) both have ventilation gaps, and the upper and lower sides of adjacent U-shaped plates (6) have ventilation gaps.
2. The intelligent welding temperature controller according to claim 1, characterized in that: The upper wall of the temperature controller body (1) closes the upper port formed between the partition (3) and the box body (2); the axial direction of the filter mesh (4) is perpendicular to the U-shaped plate (6).
3. The intelligent welding temperature controller according to claim 1, characterized in that: Both sides of the end portion of the U-shaped plate (6) are respectively connected to the inner wall of the box body (2) and fit with the outer side of the temperature controller body (1).
4. The intelligent welding temperature controller according to claim 2 or 3, characterized in that: The ventilation gap on the lower side of the U-shaped plate (6) is formed between the lower side of the U-shaped plate (6) and the lower wall of the box body (2); the ventilation gap on the upper side of the U-shaped plate (6) is formed between the upper side of the U-shaped plate (6) and the upper wall of the temperature controller body (1).
5. The intelligent welding temperature controller according to claim 1, characterized in that: The upper side of the temperature controller body (1) is provided with a wiring terminal (7); a protective cover (8) for shielding the wiring terminal (7) is hingedly connected to the upper side of the temperature controller body (1); and a plurality of wire-passing notches (9) are provided on the edge of the protective cover (8) away from the hinged end.
6. The intelligent welding temperature controller according to claim 1, characterized in that: A box cover (10) is hingedly connected to the upper side of the box body (2), and a lighting panel (11) is provided on the inner side of the box cover (10).
Citation Information
Patent Citations
A glass welding method
CN112624583B