Warp knitting upper shaft mechanism

By designing a knitting warp knitting shaft-mounting mechanism with channel steel, a moving part and a protective sleeve, the problems of easy deformation and safety hazards of existing knitting warp knitting shaft-mounting tools are solved, and efficient and safe shaft-mounting operation is achieved.

CN223445753UActive Publication Date: 2025-10-17JIANGSU KUANGDA AUTOMOTIVE TRIM CO LTD +1
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Patent Information

Application Number
CN202423056304.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-17
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing warp knitting shaft tools are inefficient and pose safety risks because the iron pipes are easily deformed and require strong force to operate.

Method used

A warp knitting upper shaft mechanism consisting of a channel steel, a moving part, a supporting part and a protective cover is designed. The track and ball bearings on the channel steel are used to achieve effortless movement of the warp knitting head, the angle is adjusted by the cooperation of the supporting part and the bearing, and the protective cover is used to reduce wear and noise.

Benefits of technology

The invention improves the shaft-loading efficiency of the knitting and warp knitting equipment, reduces the labor intensity and safety hazards of the operators, and improves the comfort of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of knitting equipment assembly, in particular to a knitting and warp knitting upper shaft mechanism which comprises channel steel and a plurality of moving parts, a rail is arranged on the channel steel, the moving parts slide on the channel steel through the rail, and the moving parts are arranged on the channel steel. The two sides of the moving part are each provided with two sets of supporting parts, and a pan head is erected on the moving part through the two sets of supporting parts; through the arrangement of the moving part, the effect that the pan head is placed between the two supporting parts to move is achieved, the process of assembling and disassembling the pan head and a shaft of the knitting and warp knitting equipment is simple and efficient, the labor intensity of operators is reduced, and potential safety hazards are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to knitting equipment assembly technical field, specifically, relate to knitting warp knitting upper shaft mechanism. BACKGROUND

[0002] The existing upper shaft tool is welded by two iron pipes, because the common big head in the workshop is more than 200 kilograms, the iron pipe is easy to deform after long time use, and the worker needs to use great strength when wearing the shaft, which leads to low efficiency of the upper shaft, and the worker is easy to be hurt, so it has certain safety hidden danger.

[0003] Therefore, it is necessary to provide a knitting warp knitting upper shaft mechanism. SUMMARY

[0004] The utility model provides a kind of knitting warp knitting upper shaft mechanism to solve the above technical problems.

[0005] To achieve the above object, the utility model embodiment provides a kind of knitting warp knitting upper shaft mechanism, comprising: channel steel and multiple mobile parts, track is provided on the channel steel, the mobile part is slid on the channel steel by track, two groups of supporting parts are provided on the mobile part two sides, and the head is erected on the mobile part by two groups of the supporting parts.

[0006] Further, the mobile part includes a support plate, the bottom surface of the support plate is mounted with a sliding table, a convex strip corresponding to the track is provided at the bottom of the sliding table, and part of the convex strip extends into the track.

[0007] Further, a plurality of balls are embedded on the convex strip, and part of the balls extends into the track.

[0008] Further, the supporting part includes a positioning rod.

[0009] Further, a bearing is sleeved on the positioning rod.

[0010] Further, the bearing is adapted to abut the outer circle plate side surface of the head two sides.

[0011] Further, a protective sleeve is sleeved on one end of the bearing.

[0012] Further, an oil supplementing protrusion is provided on one side of the inside of the protective sleeve, and the oil supplementing protrusion is annular.

[0013] Further, the oil supplementing protrusion includes a rubber capsule, and the rubber capsule is filled with a lubricant.

[0014] Further, an oil infiltration hole is provided on the rubber capsule.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1. By setting up a moving part, the warp knitting machine can move the warp head between the two supporting parts, making the process of assembling and disassembling the warp head and the shaft simple and efficient, reducing the labor intensity of the operators and reducing safety hazards;

[0017] 2. By setting up a protective cover, the bearings can be prevented from colliding with each other during the movement of the pan head, which reduces wear and reduces noise in the operating environment, thereby improving the comfort of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a three-dimensional diagram of the optimal embodiment of the warp knitting upper shaft mechanism of the present utility model;

[0020] Figure 2 This is a three-dimensional diagram of the optimal embodiment of the warp knitting upper shaft mechanism and the warp knitting head of the utility model;

[0021] Figure 3 A perspective view of the preferred embodiment of the moving part of the present utility model;

[0022] Figure 4 This is a structural diagram of the optimal embodiment of the bearing and protective sleeve of the utility model;

[0023] Figure 5 This is a cross-sectional view of the optimal embodiment of the protective cover of the present utility model.

[0024] Among them, 1. Channel steel; 2. Track; 3. Moving part; 4. Lifting part; 5. Pan head; 6. Outer circular plate; 7. Support plate; 8. Slide; 9. Raised strip; 10. Ball; 11. Positioning rod; 12. Bearing; 13. Protective sleeve; 14. Oil filling protrusion; 15. Oil seepage hole. DETAILED DESCRIPTION

[0025] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0026] Example 1

[0027] See also Figure 1 and combined Figure 2 , Figure 1 This is a three-dimensional diagram of the optimal embodiment of the warp knitting upper shaft mechanism of the present utility model; Figure 2 This is a three-dimensional diagram of the optimal embodiment of the warp knitting upper shaft mechanism and the disc head of the utility model. Figure 1As shown, the utility model provides a knitting warp knitting upper shaft mechanism, comprising: a channel steel 1 and a plurality of movable parts 3, two sets of supporting parts 4 are provided on both sides of each movable part 3, the supporting parts 4 are used to abut against the outer circular plate 6 of the disk head 5, and the movable part 3 changes the position of the disk head by moving left and right on the channel steel 1, thereby realizing the disassembly and assembly between the disk head 5 and the shaft.

[0028] Channel steel 1

[0029] A track 2 is provided on the channel steel 1, and the moving part 3 slides on the channel steel 1 through the track 2. Two groups of supporting parts 4 are provided on both sides of the moving part 3, and the pan head 5 is mounted on the moving part 3 through the two groups of supporting parts 4. It should be additionally explained that the pan head 5 is composed of an intermediate connecting tube and outer circular plates 6 at both ends. The shaft needs to be passed through the center of the pan head. The outer diameter of the outer circular plate 6 is larger than the outer diameter of the connecting tube. Therefore, when the pan head 5 is placed on the supporting part 4, the outer circular plate 6 and the supporting part 4 are offset, and the connecting tube is suspended above the moving part 3.

[0030] Mobile unit 3

[0031] See also Figure 3 , Figure 3 This is a three-dimensional diagram of the optimal embodiment of the moving part of the utility model. Figure 3 As shown, the moving part 3 includes a support plate 7, a slide 8 and a ridge 9. The slide 8 is installed on the bottom surface of the support plate 7, and a ridge 9 corresponding to the track 2 is provided at the bottom of the slide 8. Specifically, the support plate 7, the slide 8 and the ridge 9 are integrally formed. The connecting tube in the middle of the disk head 5 is suspended above the support plate 7, and the ridge 9 partially extends into the track 2. A plurality of balls 10 are embedded in the ridge 9, and the balls 10 partially extend into the track 2. The cooperation between the ridge 9 and the balls 10 enables the support plate 7 to move along the track 2 as a whole, which can save effort in moving the disk head 5, making the process of assembling and unassembling the disk head and the shaft of the warp knitting equipment simple and efficient, reducing the labor intensity of the operator and reducing safety hazards.

[0032] Lifting part 4

[0033] The support portion 4 includes positioning rods 11. These rods 11 are fixed to either side of the slide 8, with two rods 11 fixed to each side. The two rods 11 on each side form a set. Bearings 12 are sleeved on these rods 11. The bearings 12 on each set of rods 11 are used to prop up the outer plate 6 on one side. These bearings 12 are adapted to abut against the side surfaces of the outer plate 6 on either side of the pan head 5. This allows the pan head 5 to rotate on the rods 11, leveraging the bearings 12. This allows for better adjustment of the angle of the pan head 5's shaft hole and facilitates assembly and disassembly of the shaft.

[0034] Example 2

[0035] The utility model provides a kind of knitted warp knitting upper shaft mechanism, comprising: channel steel 1 and multiple moving parts 3, both sides of each moving part 3 are provided with two groups of supporting parts 4, supporting part 4 is used to and the outer circle plate 6 of disc head 5 abuts, moving part 3 changes disc head position by left and right transverse in channel steel 1, realizes the disassembly and assembly between disc head 5 and shaft.

[0036] Channel steel 1

[0037] Track 2 is provided on channel steel 1, moving part 3 slides on channel steel 1 by track 2, both sides of moving part 3 are provided with two groups of supporting parts 4, disc head 5 is erected on moving part 3 by two groups of supporting parts 4, need additional explanation, disc head 5 is middle connecting cylinder and two end outer circle plate 6 group, shaft is needed to wear in disc head center, the outer diameter of outer circle plate 6 is greater than the outer diameter of connecting cylinder, so when disc head 5 is placed on group supporting part 4, outer circle plate 6 and supporting part 4 abut, connecting cylinder is suspended above moving part 3.

[0038] Moving part 3

[0039] Please refer to Figure 3 , Figure 3 It is the perspective drawing of the optimal embodiment of the utility model moving part. As shown in Figure 3 , moving part 3 includes support plate 7, sliding table 8 and convex strip 9, the bottom surface of support plate 7 is equipped with sliding table 8, the bottom of sliding table 8 is provided with convex strip 9 corresponding with track 2, specifically, support plate 7, sliding table 8 and convex strip 9 are integrally formed, the connecting cylinder in the middle of disc head 5 is suspended above support plate 7, part of convex strip 9 extends into track 2. Convex strip 9 is embedded with multiple ball bearings 10, part of ball bearing 10 extends into track 2, the cooperation of convex strip 9 and ball bearing 10 makes support plate 7 move along track 2 as a whole, which can move disc head 5 with less effort, make knitted warp knitting equipment in the process of disc head and shaft loading and unloading simple and efficient, reduce the labor intensity of operator, reduce security risks.

[0040] Supporting part 4

[0041] Supporting part 4 includes positioning rod 11. Positioning rod 11 is fixed on both sides of sliding table 8, i.e. two positioning rods 11 are fixed on both sides, two positioning rods 11 on one side form a group, bearing 12 is sleeved on positioning rod 11. Bearing 12 on a group of positioning rods 11 is used to lift one side outer circle plate 6, bearing 12 is suitable for abutting with the side surface of outer circle plate 6 on both sides of disc head 5, so that disc head 5 can rotate on positioning rod 11 with the help of bearing 12, which is better to adjust the hole angle of disc head 5, and is beneficial to the disassembly and assembly of shaft.

[0042] Protective sleeve 13

[0043] Please refer to Figure 4 And combine Figure 5 , Figure 4The utility model discloses a bearing and protective sleeve optimal embodiment structure schematic view. Figure 5 It is the protective sleeve optimal embodiment section view of the utility model. Figure 4 to Figure 5 As shown in the drawing, the one end of bearing 12 is equipped with protective sleeve 13. Avoid the mutual collision between bearing 12 in the process of disc head movement, reduce the abrasion of the noise of the operating environment existing at the same time, in addition, the oil supplement protrusion 14 is arranged in the inside one side of protective sleeve 13, and the oil supplement protrusion 14 is annular. The oil supplement protrusion 14 includes rubber capsule, and the rubber capsule is filled with lubricant. The oil supplement protrusion 14 is provided with oil seepage hole 15, when two moving parts 3 move, when two opposite and coaxial bearings 12 collide, protective sleeve 13 is extruded, and oil supplement protrusion 14 is extruded to the gap formed between positioning rod 11 and bearing 12, and then the lubricant in rubber capsule is extruded, and the lubricating effect is achieved in the gap, the dry grinding of bearing 12 is prevented, and the lubricity is good, and the force required for rotating disc head 5 can be reduced.

[0044] In summary, by setting moving part 3, the effect of moving disc head between two supporting parts 4 is realized, the knitting warp knitting equipment is simple and efficient in the process of disc head and shaft installation and removal, the labor intensity of operator is reduced, and the security risk is reduced, by setting protective sleeve 13, the mutual collision between bearing 12 in the process of disc head movement is avoided, the abrasion is reduced, and the noise existing in the operating environment is reduced, and the comfort of working environment is improved.

[0045] The above ideal embodiment according to the utility model is used as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A warp knitting upper shaft mechanism, characterized in that: include: A channel steel (1) and a plurality of moving parts (3), wherein a track (2) is provided on the channel steel (1), and the moving parts (3) slide on the channel steel (1) via the track (2), two groups of supporting parts (4) are provided on both sides of the moving parts (3), and a pan head (5) is mounted on the moving parts (3) via the two groups of supporting parts (4).

2. The warp knitting upper shaft mechanism according to claim 1, characterized in that: The moving part (3) includes a support plate (7), a slide (8) is installed on the bottom surface of the support plate (7), and a convex strip (9) corresponding to the track (2) is provided at the bottom of the slide (8), and a portion of the convex strip (9) extends into the track (2).

3. The warp knitting upper shaft mechanism according to claim 2, characterized in that: A plurality of balls (10) are embedded in the convex strip (9), and parts of the balls (10) extend into the track (2).

4. The warp knitting upper shaft mechanism according to claim 1, characterized in that: The supporting portion (4) comprises a positioning rod (11).

5. The warp knitting upper shaft mechanism according to claim 4, characterized in that: A bearing (12) is sleeved on the positioning rod (11).

6. The warp knitting upper shaft mechanism according to claim 5, characterized in that: The bearing (12) is suitable for abutting against the side surfaces of the outer circular plates (6) on both sides of the disc head (5).

7. The warp knitting upper shaft mechanism according to claim 5, characterized in that: One end of the bearing (12) is provided with a protective sleeve (13).

8. The warp knitting upper shaft mechanism according to claim 7, characterized in that: An oil-replenishing protrusion (14) is provided on one side of the interior of the protective sleeve (13), and the oil-replenishing protrusion (14) is annular.

9. The warp knitting upper shaft mechanism according to claim 8, characterized in that: The oil replenishing protrusion (14) comprises a rubber bag filled with lubricant.

10. The warp knitting upper shaft mechanism according to claim 9, characterized in that: The rubber bag is provided with an oil seepage hole (15).