Carding machine for non-woven fabrics
By introducing cleaning components and a dust collection system into the non-woven fabric carding machine, the problem of lint accumulation on the carding components is solved, automated cleaning is achieved, and carding efficiency and equipment safety are improved.
Patent Information
- Application Number
- CN202422574340.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the existing carding machines for non-woven fabric production, the accumulated lint on the carding components is not cleaned in time during the carding process, which affects the carding efficiency and the cleaning process is cumbersome.
A carding machine for non-woven fabrics is designed, which is equipped with a cleaning component, a dust cover, a suction fan and a collection water tank. The driving component drives the drum and the carding cylinder to rotate, and the suction fan is used to remove the lint inside the carding machine and collect it in the water tank.
It realizes the automatic cleaning of the combing components, improves the combing efficiency, reduces manual intervention, and ensures the safety of the equipment and the cleaning effect.
Smart Images

Figure CN223445817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a carding machine for non - woven fabric belongs to non - woven fabric production field. BACKGROUND
[0002] Non - woven fabric is also called non - woven fabric, needle - punched cotton, needle - punched non - woven fabric, adopts polyester fiber, terylene fiber material production, is made through needle - punching process, can make different thickness, hand feeling, hardness etc., non - woven fabric needs to card and recombine the raw material of non - woven fabric in the production process
[0003] The existing carding machine for non - woven fabric stores the lint of non - woven fabric on the carding assembly when carding non - woven fabric, the lint on the carding assembly will be more and more if not cleaned in time, thereby the carding efficiency of the carding assembly will be affected, the staff needs to disassemble the carding assembly to clean the lint on it, which is complicated, therefore it is required to add a cleaning mechanism to directly clean the lint on the carding assembly. SUMMARY
[0004] In view of the defects in the prior art, the utility model aims at providing a carding machine for non - woven fabric.
[0005] In order to realize the above -mentioned purpose, the utility model is through the following technical scheme to realize: a carding machine for non - woven fabric, including carding machine main part, the inside lower part of carding machine main part is installed with cleaning part through adjusting assembly, the inside of carding machine main part is provided with cylinder and carding cylinder, the outside of carding machine main part is provided with drive assembly that drives cylinder and carding cylinder, the rear side of carding cylinder in the inside of carding machine main part is provided with dust -proof cover, one U -shaped frame is fixed on the lateral wall of carding machine main part, the U -shaped frame is provided with suction fan, the suction pipe of suction fan extends into the carding machine main part and is connected with dust -proof cover, the U -shaped frame is further provided with collection water tank, the air outlet pipe of suction fan is inserted into the collection water tank.
[0006] Further, the collection water tank is provided with a water pipe, the middle part of the air outlet pipe is a flexible pipe, and the collection water tank is fixed on the U-shaped frame by screws.
[0007] Further, the two ends of the cylinder and the carding cylinder are fixedly provided with mounting discs, the mounting discs are installed with auxiliary mounting discs by screws, and the other ends of the auxiliary mounting discs are fixedly provided with rotating rods which are transmitted out of the carding machine main body.
[0008] Further, the outer wall of the carding machine main body is fixedly provided with a bearing one for connecting the rotating rods, one end of each rotating rod is fixedly provided with a transmission wheel, a driving motor is fixedly arranged on the U-shaped frame, the driving motor is connected with one of the transmission wheels, and driving belts are connected between the transmission wheels.
[0009] Furthermore, the adjustment assembly includes two vertical plates fixed to the inner wall of the combing machine body, a lifting plate is slidably arranged between the vertical plates, and a lifting assembly matching the lifting plate is provided on the inner side of one of the vertical plates.
[0010] Furthermore, the lifting assembly includes a setting box, in which two mutually meshing bevel gears 1 and 2 are provided, the central axis of the bevel gear 2 is fixedly penetrated by a screw, the bottom of the screw is sleeved with a bearing 2, the top of the screw is threadedly sleeved with a lifting cylinder, the lifting cylinder slides through the setting box and is connected to the lifting plate, and a telescopic rod connected to the lifting plate is provided on the inner side of the other vertical plate, the bevel gear 1 is fixedly provided with a penetration rod passing through the setting box and the combing machine body, and the other end of the penetration rod is fixed with a manual turntable, and the penetration rod is also sleeved with a bearing 4 fixed to the outer wall of the combing machine body.
[0011] Furthermore, the cleaning component includes a mounting platform fixed on the top of the lifting plate, and the mounting platform is fixed with an arc-shaped cleaning plate by means of screws, and the arc-shaped cleaning plate is provided with cleaning teeth.
[0012] Furthermore, a horizontal plate is fixedly provided on the inner side of the combing machine body, a horizontal roller is rotatably provided on the inner side of the horizontal plate, both end support rods of the horizontal roller pass through the combing machine body, and the passing ends are connected to bearing three, a secondary horizontal roller is rotatably provided on the inner side of the combing machine body above the horizontal roller, a shearing knife is rotatably connected to the horizontal plate, and a ring is slidably provided on the inner side of the combing machine body.
[0013] The beneficial effects of the present invention are as follows: the carding machine for non-woven fabric production is placed inside the non-woven fabric production workshop, the cleaning component is moved to the bottom of the carding drum through the adjustment component, the fluff on the carding drum is cleaned in time, one end of the non-woven fabric is wound around the drum, and then the user starts the driving component to drive the drum to rotate, winding the non-woven fabric and driving the carding drum to rotate at the same time. The carding drum has combing teeth to comb the non-woven fabric, and small waste chips will float in the air, and then the user starts the suction fan, which will generate suction, and then the air waste chips inside the carding machine body are sucked in through the dust cover, and then input into the collection box to ensure the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front view of the carding machine for nonwoven fabrics of the present invention;
[0015] Figure 2 This is a schematic diagram of the dust collection cover of the non-woven fabric carding machine of the present invention;
[0016] Figure 3The utility model discloses a non -woven fabric is with carding machine's adjusting assembly schematic view.
[0017] Figure 4 The utility model discloses a non -woven fabric is with carding machine's lifting assembly schematic view. Specific implementation
[0018] Please refer to Figures 1-2 The utility model provides a technical scheme: a kind of non -woven fabric is with carding machine, including carding machine main body 1, cleaning component is installed in the lower part of carding machine main body 1 inside by adjusting assembly, drum 2 and carding cylinder 3 are arranged in the inside of carding machine main body 1, the drive assembly of the outside of carding machine main body 1 is provided with the drive drum 2 and the carding cylinder 3, dust cover 4 is provided in the inside of carding machine main body 1 by the rear side of the carding cylinder 3, one U-shaped frame 6 is fixed on the outer wall of carding machine main body 1, suction fan 5 is arranged on U-shaped frame 6, the suction pipe of suction fan 5 is inserted into carding machine main body 1 and is connected with dust cover 4, collecting water tank 7 is also equipped on U-shaped frame 6, and the air outlet pipe 8 of suction fan 5 is inserted into collecting water tank 7.
[0019] Refer to Figures 1-2 Water pipe 9 is equipped on collecting water tank 7, the middle part of air outlet pipe 8 is flexible pipe, and collecting water tank 7 is fixed on U-shaped frame 6 by cooperation screw, and the fluff collected is mixed with water in collecting water tank 7, to ensure that collection effect is good.
[0020] Refer to Figures 1-2 The both ends of drum 2 and carding cylinder 3 are fixedly provided with mounting disc 10, vice mounting disc 11 is installed on mounting disc 10 by cooperation screw, the other end middle part of vice mounting disc 11 is fixedly provided with rotating rod 12 that is transmitted to carding machine main body 1, bearing one 13 that rotating rod 12 is connected is fixedly provided on the outer wall of carding machine main body 1, one end of rotating rod 12 is fixedly provided with transmission wheel 14, driving motor 15 is fixedly provided on U-shaped frame 6, driving motor 15 is connected with one of transmission wheel 14, and driving belt 16 is connected between transmission wheel 14, and drum 2 and carding cylinder 3 are detachably connected, can be replaced subsequently, driving motor 15 drives one transmission wheel 14 rotation, can drive two transmission wheel 14 rotation, and synchronous motion of drum 2 and carding cylinder 3 is completed.
[0021] Refer to Figures 1-4The adjusting assembly comprises two vertical plates 17 fixed on the inner wall of the carding machine body 1, a lifting plate 18 slidingly arranged between the two vertical plates 17, a lifting assembly arranged on the inner side of one of the vertical plates 17 and matched with the lifting plate 18, the lifting assembly comprising a setting box 19, two intermeshing bevel gears one 20 and two 21 arranged in the setting box 19, a lead screw 22 fixedly arranged on the central axis of the bevel gear two 21, a bearing two 22 arranged on the bottom of the lead screw 22, a lifting cylinder 23 threadedly arranged on the top of the lead screw 22, the lifting cylinder 23 slidingly penetrating the setting box 19 and connected with the lifting plate 18, a telescopic rod 24 arranged on the inner side of the other vertical plate 17 and connected with the lifting plate 18, the bevel gear one 20 fixedly arranged with a penetrating rod penetrating the setting box 19 and the carding machine body 1 and fixedly arranged with a manual rotating disc 25 at the other end of the penetrating rod, a bearing four 33 arranged on the outer wall of the carding machine body 1 and sleeved on the penetrating rod, the manual rotating disc 25 is manually rotated to drive the bevel gear one 20 to rotate, thereby driving the bevel gear two 21 to rotate, thereby driving the lead screw 22 to rotate, the lead screw 22 and the lifting cylinder 23 are threadedly sleeved with each other, and finally the lifting cylinder 23 is driven to ascend, thereby driving the lifting plate 18 to ascend.
[0022] Referring to Figures 1-4 The cleaning component comprises a mounting table 26 fixed on the top end of the lifting plate 18, the mounting table 26 is fixedly arranged with an arc-shaped cleaning plate 27 matched with a screw, the arc-shaped cleaning plate 27 is provided with cleaning teeth, and finally the cleaning teeth are driven to ascend to clean the fluff on the carding cylinder.
[0023] Referring to Figure 1 The carding machine body 1 is fixedly arranged with a horizontal plate 28, the horizontal plate 28 is rotatably arranged with a horizontal roller 29, both ends of the horizontal roller 29 are arranged with a bearing three, the carding machine body 1 is rotatably arranged with a secondary horizontal roller 30 above the horizontal roller 29, the horizontal plate 28 is rotatably connected with a shearing cutter 31, the carding machine body 1 is slidingly arranged with a sleeve ring 32, the non-woven fabric is arranged between the horizontal roller 29 and the secondary horizontal roller 30, the movement of the non-woven fabric is more stable, the sleeve ring 32 is manually lifted, the sleeve ring 32 is not sleeved to limit the shearing cutter 31, and the non-woven fabric is sheared by the shearing cutter 31 and the horizontal plate 28, thereby cutting the raw material of the non-woven fabric wound on the winding roller.
[0024] During the specific work, the carding machine for non-woven fabric production is placed inside the non-woven fabric production workshop, and the cleaning component is moved to the bottom of the carding drum 3 through the adjustment component, and the fluff on the carding drum 3 is cleaned in time, and one end of the non-woven fabric is wrapped around the drum 2. Then the user starts the driving component to drive the drum 2 to rotate, and the non-woven fabric is wrapped around the carding drum 3. The carding drum 3 has combing teeth to comb the non-woven fabric, and there will be small waste floating in the air. Then the user starts the suction fan 5, and suction is generated. Then the air waste inside the carding machine body 1 is sucked in through the dust cover 4, and then input into the collection box to ensure the safety of the equipment.
[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of protection of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0026] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the scope of protection of the present invention.
Claims
1. A carding machine for nonwoven fabrics, characterized in that: The invention comprises a carding machine body (1), wherein a cleaning component is installed at the lower part of the carding machine body (1) through an adjusting component, a roller (2) and a carding cylinder (3) are arranged inside the carding machine body (1), a driving component for driving the roller (2) and the carding cylinder (3) is arranged on the outer side of the carding machine body (1), a dust cover (4) is arranged inside the carding machine body (1) near the rear side of the carding cylinder (3), a U-shaped frame (6) is fixedly provided on the outer side wall of the carding machine body (1), a suction fan (5) is provided on the U-shaped frame (6), a suction pipe of the suction fan (5) extends into the carding machine body (1) and is connected to the dust cover (4), a collecting water tank (7) is further provided on the U-shaped frame (6), an air outlet pipe (8) of the suction fan (5) is inserted into the collecting water tank (7), a water supply pipe (9) is provided on the collecting water tank (7), and the middle part of the air outlet pipe (8) is The collecting water tank (7) is fixed on the U-shaped frame (6) with screws, and mounting plates (10) are fixed at both ends of the roller (2) and the combing cylinder (3), and a sub-mounting plate (11) is fixed on the mounting plate (10) with screws, and a rotating rod (12) for transmitting the combing machine body (1) is fixed in the middle of the other end of the sub-mounting plate (11), and a horizontal plate (28) is fixed on the inner side of the combing machine body (1), and a horizontal roller (29) is rotatably provided on the inner side of the horizontal plate (28), and the two end support rods of the horizontal roller (29) pass through the combing machine body (1), and the passing ends are connected to bearing three, and a sub-horizontal roller (30) is rotatably provided on the inner side of the combing machine body (1) above the horizontal roller (29), and a shearing knife (31) is rotatably connected to the horizontal plate (28), and a ring (32) is slidably provided on the inner side of the combing machine body (1).
2. A carding machine for nonwoven fabrics according to claim 1, characterized in that: A bearing (13) for connecting the rotating rod (12) is fixedly provided on the outer wall of the combing machine body (1), a transmission wheel (14) is fixedly provided at one end of the rotating rod (12), a driving motor (15) is fixedly provided on the U-shaped frame (6), the driving motor (15) is connected to one of the transmission wheels (14), and a driving belt (16) is connected between the transmission wheels (14).
3. A carding machine for nonwoven fabrics according to claim 2, characterized in that: The adjustment assembly comprises two vertical plates (17), the vertical plates (17) being fixed to the inner wall of the combing machine body (1), a lifting plate (18) being slidably arranged between the vertical plates (17), and a lifting assembly matching the lifting plate (18) being provided on the inner side of one of the vertical plates (17).
4. A carding machine for nonwoven fabrics according to claim 3, characterized in that: The lifting assembly includes a setting box (19), wherein the setting box (19) is provided with two mutually meshing bevel gears 1 (20) and 2 (21), the central axis of the 2 (21) of the bevel gear is fixedly penetrated by a screw rod (22), the bottom of the screw rod (22) is provided with a bearing 2, the top of the screw rod (22) is provided with a lifting cylinder (23), the lifting cylinder (23) slides through the setting box (19) and is connected to the lifting plate (18), and a telescopic rod (24) connected to the lifting plate (18) is provided on the inner side of the other vertical plate (17), the bevel gear 1 (20) is fixedly provided with a through rod that passes through the setting box (19) and the combing machine body (1), and the other end of the through rod is fixedly provided with a manual turntable (25), and the through rod is also provided with a bearing 4 (33) fixed on the outer wall of the combing machine body (1).
5. A carding machine for nonwoven fabrics according to claim 4, characterized in that: The cleaning component comprises a mounting platform (26) fixed on the top of the lifting plate (18); the mounting platform (26) is fixed with an arc-shaped cleaning plate (27) by means of screws; and the arc-shaped cleaning plate (27) is provided with cleaning teeth.