Track gauge fine adjustment device for ballastless high-speed railway line

Through the hydraulic lifting and bidirectional spacing nut technology of the ballastless high-speed railway line gauge fine-adjustment device, precise adjustment of the high-speed railway line gauge is achieved, solving the problem of inaccurate manual adjustment and improving the stability and safety of track operation.

CN223445912UActive Publication Date: 2025-10-17DALIAN TIELIAN RAILWAY EQUIP MFG
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Patent Information

Application Number
CN202422835098.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-17
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The track gauge adjustment of high-speed railway lines relies on manual operation, which has the problems of high labor intensity and low precision.

Method used

A ballastless high-speed railway line gauge fine-adjustment device is used, including a mobile adjustment mechanism and a fixed mechanism. A hydraulic lift and a two-way adjustable nut are used to fine-tune the rails. The rails are lifted by the hydraulic lift and the two-way ratchet wrench and adjustable nut are used to achieve precise adjustment of the track gauge.

Benefits of technology

It improves the accuracy and safety of track gauge adjustment, reduces damage to the rail pad, reduces the labor intensity of workers, and meets the high-precision and high-speed requirements of high-speed rail lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ballastless high-speed rail line gauge fine adjustment device and belongs to the technical field of rail traffic. According to the technical scheme, a movable adjusting mechanism is detachably connected with a fixing mechanism; the hydraulic elevator is arranged on the movable base; the vertical lifting platform is connected with the hydraulic elevator; one end of the movable end connecting rod is detachably connected with the movable adjusting mechanism, and the other end of the movable end connecting rod is connected with the bidirectional distance adjusting nut; the bidirectional ratchet wrench is arranged on the bidirectional distance adjusting nut; one end of the fixed end connecting rod is connected with the two-way distance adjusting nut, and the other end is connected with the fixed end. The device has the beneficial effects that the adjusting precision of the distance of the steel rails on the high-speed rail line is improved, the damage to the under-rail base plate during the movement of the steel rails can be effectively avoided by adopting a mode of hydraulically lifting the steel rails to separate the rail bottoms from the under-rail base plate, and the precision and the safety of line operation are enhanced; the problems of unstable operation, high abrasion speed of the track steel rail and the like caused by the error of the track gauge of the high-speed railway line are solved, and the requirement of higher operation speed for line development is met.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the steel rail traffic technical field especially relates to a track gauge fine adjustment device of ballastless high speed railway line. BACKGROUND

[0002] In order to guarantee the safe driving under high speed, the infrastructure of high speed railway and high speed railway rail fittings all reach or exceed the standard requirement.And the more important rail track gauge precision is also the important factor of guaranteeing high speed operation.The track gauge is adjusted when laying new line and maintaining line.The track gauge on high speed railway line is mostly manually operated, adopts the method that after loosening the fastener, the track jack is inserted into the rail, the rail is lifted, when needing to move horizontally, the rail displacement is pushed by manpower, and then the track gauge is calibrated, and the method has the defects of big labor intensity of worker and inaccurate adjustment. SUMMARY

[0003] In order to solve the problems in the prior art, improve the adjustment precision and improve the labor intensity of worker, the utility model provides a track gauge fine adjustment device of ballastless high speed railway line.

[0004] Technical scheme as follows:

[0005] A track gauge fine adjustment device of ballastless high speed railway line, comprising:

[0006] The mobile adjustment mechanism is detachably connected with the fixed mechanism;

[0007] The mobile adjustment mechanism comprises:

[0008] The mobile base is provided with a plurality of walking wheels;

[0009] The hydraulic elevator is arranged on the mobile base;

[0010] The vertical lifting platform is connected with the hydraulic elevator;

[0011] The fixed mechanism comprises:

[0012] The mobile end connecting rod is detachably connected with the mobile adjustment mechanism at one end and connected with the bidirectional gauge adjusting nut at the other end;

[0013] The bidirectional ratchet wrench is arranged on the bidirectional gauge adjusting nut;

[0014] The fixed end connecting rod is connected with the bidirectional gauge adjusting nut at one end and connected with the fixed end at the other end.

[0015] Further, the mobile adjustment mechanism further comprises:

[0016] The through hole connecting piece is connected with the mobile base;

[0017] A pin shaft, which passes through the through hole of the moving end connecting rod and the through hole connecting piece in sequence to achieve detachable connection.

[0018] Further, the number of the walking wheels is 4.

[0019] Further, the through hole connecting piece and the moving base are integrally formed.

[0020] Further, the vertical lifting platform is provided with a rail groove for clamping a steel rail.

[0021] Further, the fixed end is provided with a rail groove for clamping a steel rail.

[0022] The beneficial effects of the utility model are:

[0023] The ballastless high-speed rail track gauge fine adjustment device improves the adjustment precision of the distance between steel rails on the high-speed rail track, adopts the mode of lifting the steel rail by hydraulic pressure to make the rail bottom and the rail lower pad plate separate, can effectively avoid damage to the rail lower pad plate when the steel rail moves, strengthens the precision and safety of the track operation, eliminates the problems of unstable operation and rapid wear of the track rail caused by errors in the high-speed rail track gauge, and meets the demand of higher operation speed for track development.

[0024] The ballastless high-speed rail track gauge fine adjustment device is convenient for transportation, easy to install, simple to operate, high in track gauge precision, high in work efficiency, and reduces the number of operators, so it will be adopted by the majority of railway users, make great contributions to the development of China's high-speed rail industry, and bring extensive economic benefits to the railway, enterprises and society. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the utility model will be described in detail below in combination with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from these drawings without creative labor. Among them:

[0026] Figure 1 It is an assembly structure schematic view of the utility model;

[0027] Figure 2 It is an assembly structure schematic view of the utility model;

[0028] Figure 3 It is an assembly structure schematic view of the utility model;

[0029] Figure 4 It is a moving adjustment mechanism structure schematic view of the utility model;

[0030] Figure 5The utility model discloses a mobile adjustment mechanism plan view;

[0031] Figure 6 The utility model discloses a mobile adjustment mechanism front view;

[0032] Figure 7 The utility model discloses a mobile adjustment mechanism right view;

[0033] The figure mark explanation: 1-mobile adjustment mechanism, 11-mobile base, 12-hydraulic elevator, 13-pin shaft, 14-vertical lifting platform, 15-traveling wheel, 16-through -hole connecting piece, 2-fixed mechanism, 21-mobile end connecting rod, 22-two -way ratchet wrench, 23-two -way distance adjusting nut, 24-fixed end connecting rod, 25-fixed end. DETAILED DESCRIPTION

[0034] In order to make the utility model's purpose, technical scheme and advantage more clearly clear, following combining with the drawing and example, this utility model carries out further detailed explanation. It should be understood that the specific example described here is only used to explain the utility model, and is not used to limit the utility model. The following combines with the drawing and example Figures 1-7 Further illustrate the track gauge fine adjustment device of ballastless high-speed railway line.

[0035] A track gauge fine adjustment device of ballastless high-speed railway line, including: mobile adjustment mechanism 1 with fixed mechanism 2 detachable connection, mobile adjustment mechanism 1 includes: mobile base 11, is equipped with a plurality of traveling wheels 15 on it, hydraulic elevator 12 is arranged on mobile base 11, vertical lifting platform 14 is connected with hydraulic elevator 12,

[0036] Fixed mechanism 2 includes: mobile end connecting rod 21, one end with mobile adjustment mechanism 1 detachable connection, the other end with two -way distance adjusting nut 23 connection, two -way ratchet wrench 22 is arranged on two -way distance adjusting nut 23, fixed end connecting rod 24, one end with two -way distance adjusting nut 23 connection, the other end with fixed end 25 connection.

[0037] Mobile adjustment mechanism 1 further includes: through -hole connecting piece 16, with mobile base 11 is connected, pin shaft 13 is sequentially passed through the through -hole of mobile end connecting rod 21, through -hole connecting piece 16 to realize detachable connection.

[0038] Preferably, the number of traveling wheels 15 is 4. The through-hole connecting piece 16 and the mobile base 11 are integrally formed. The vertical lifting platform 14 is provided with a rail groove for clamping a steel rail, and the fixed end 25 is provided with a rail groove for clamping a steel rail.

[0039] The track gauge fine adjustment device of the ballastless high-speed railway line is composed of a mobile adjustment mechanism 1 and a fixed mechanism 2. The mobile adjustment mechanism 1 comprises a mobile base 11, four walking wheels 15, a hydraulic elevator 12 and a vertical lifting platform 14. The fixed mechanism 2 comprises a fixed end 25, a bidirectional gauge adjusting nut 23, a bidirectional ratchet wrench 22, a fixed end connecting rod 24 and a mobile end connecting rod 21. The mobile adjustment mechanism 1 and the fixed mechanism 2 are connected by a pin shaft 13 to form a set of high-speed railway track gauge fine adjustment device.

[0040] The principle of the track gauge fine adjustment device of the ballastless high-speed railway line is that the fixed end 25 is installed on the fixed rail which does not need to be adjusted or has been adjusted, the mobile adjustment mechanism 1 is placed under the rail which needs to be adjusted, the two devices are connected by the pin shaft 13, the hydraulic elevator 12 is started to drive the vertical lifting platform 14 to lift the rail, at this time, the walking wheels 15 are in contact with the ballastless track bed, the ballastless track bed is used as the bearing base to bear the weight of the lifted rail, when the rail needs to be adjusted in the transverse direction, the walking wheels 15 can move on the flat ballastless track bed to reduce the transverse resistance, the bidirectional ratchet wrench 22 is turned to drive the bidirectional gauge adjusting nut 23, the bidirectional gauge adjusting nut 23 is internally processed with one end of the positive internal thread and one end of the reverse internal thread, which cooperates with the positive and reverse external threads on the fixed end connecting rod 24 and the mobile end connecting rod 21. When the direction yoke on the bidirectional ratchet wrench 22 drives the bidirectional gauge adjusting nut 23 to rotate in one direction, the rail can be moved outward to increase the track gauge, and when it rotates in the opposite direction, the rail can be moved inward to reduce the track gauge, so as to finely adjust the distance between the two rails.

[0041] The specific operation method is: the separated track gauge fine adjustment device of the high-speed rail line is moved to the high-speed rail line to be adjusted, the fixed end 25 is lifted, the fixed end 25 is installed on the steel rail which does not need to be adjusted or has been adjusted, and then the steel rail which needs to be adjusted is placed under the mobile adjustment mechanism 1, the pin shaft 13 is penetrated to connect the two devices. The fittings on the side of the steel rail which needs to be adjusted are loosened, if the fine adjustment fastener needs to be replaced, the original fastener is removed, the track gauge is adjusted, and then the corresponding fine adjustment fastener is placed. The hydraulic lift 12 is started, the vertical lifting platform 14 is driven to lift the steel rail, and the lifting height of the steel rail is the height of the track under the pad. At this time, the rail groove on the vertical lifting platform 14 has clamped the two sides of the bottom of the moving steel rail, the steel rail can be adjusted in the horizontal direction and the vertical height, the existing steel rail distance is observed according to the track gauge, the direction fork on the bidirectional ratchet wrench 22 is adjusted according to the standard track gauge requirement or the line requirement, the bidirectional ratchet wrench 22 is pulled and the bidirectional gauge adjusting nut 23 is driven, the forward and reverse internal threads in the bidirectional adjusting nut 23 are matched with the forward and reverse external threads on the fixed end connecting rod 24 and the moving end connecting rod 21, and the distance between the two steel rails is finely adjusted. When the line track gauge is adjusted, the pressure relief valve on the hydraulic lift is opened, the vertical lifting platform and the hydraulic lift are lowered to the initial state, the pin shaft 13 is pulled out, the fixed end 25 is removed, the moving end is moved out from under the steel rail, and the fine adjustment operation of the line track gauge is completed.

[0042] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. The content is irrelevant to the technical scheme.

Claims

1. A ballastless high-speed railway line gauge fine-tuning device, characterized in that: include: A movable adjustment mechanism (1) detachably connected to the fixing mechanism (2); The movable adjustment mechanism (1) comprises: A mobile base (11) having a plurality of running wheels (15) provided thereon; A hydraulic lift (12) is provided on the mobile base (11); A vertical lifting platform (14) connected to the hydraulic lift (12); The fixing mechanism (2) comprises: A movable end connecting rod (21), one end of which is detachably connected to the movable adjustment mechanism (1) and the other end of which is connected to a bidirectional distance adjusting nut (23); A bidirectional ratchet wrench (22) is provided on the bidirectional adjustable nut (23); A fixed end connecting rod (24) has one end connected to the two-way adjustable distance nut (23) and the other end connected to the fixed end (25).

2. The ballastless high-speed railway line gauge fine-tuning device according to claim 1, characterized in that: The movement adjustment mechanism (1) further comprises: A through-hole connector (16) connected to the mobile base (11); The pin (13) sequentially passes through the through hole of the movable end connecting rod (21) and the through hole connecting piece (16) to achieve a detachable connection.

3. The ballastless high-speed railway line gauge fine-tuning device according to claim 1, characterized in that: The number of the running wheels (15) is 4.

4. The ballastless high-speed railway line gauge fine-tuning device according to claim 2, characterized in that: The through-hole connector (16) and the movable base (11) are integrally formed.

5. The ballastless high-speed railway line gauge fine-tuning device according to claim 1, characterized in that: The vertical lifting platform (14) is provided with a rail groove for clamping the rail.

6. The ballastless high-speed railway line gauge fine-tuning device according to claim 1, characterized in that: The fixed end (25) is provided with a rail groove for clamping the rail.