Pump station intelligent operation monitoring device

Abstract

The utility model discloses an intelligent operation monitoring device for a pump station, which belongs to the technical field of monitoring devices and comprises an edge control box, a vibration analysis terminal is arranged at the inner bottom end of the edge control box, a double-spectrum comprehensive analysis terminal is arranged at the upper end of the vibration analysis terminal, and an industrial switch is arranged on one side of the double-spectrum comprehensive analysis terminal. An edge comprehensive monitoring terminal is arranged on the other side of the double-spectrum comprehensive analysis terminal, a box cover is arranged on one side of the edge control box, an industrial display screen is arranged on the surface of the box cover, and a movable adjusting assembly is arranged at one end of the edge control box. According to the utility model, the vibration sensor, the vibration analysis terminal, the double-spectrum temperature measurement camera and the double-spectrum comprehensive analysis terminal are integrated in the monitoring device, and the movable adjusting assembly is arranged, so that the double-spectrum temperature measurement camera can be conveniently and stably installed and adjusted, and the stability of equipment use is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to monitoring device technical field, concretely relates to a pump station intelligent operation monitoring device. BACKGROUND

[0002] Pump station as important power source in water supply, plays important role in resident life water and industrial and agricultural water etc. In the process of pump station operation, in order to guarantee safe water supply, need to carry out 24 hours uninterrupted operation monitoring to pump station.

[0003] At present, mainly adopts shift system to carry out manned combination regular inspection, however, pump station quantity is much, and the traditional monitoring mode of manned combination regular inspection has low efficiency, poor real-time performance, big management difficulty etc. problems to pump station, and the monitoring of pump station has not combined thermal imaging and vibration data to carry out comprehensive monitoring to pump station operation, and the monitoring effect is poor, and data is not comprehensive. CONTENT OF UTILITY MODEL

[0004] To solve the problems in the background art, the utility model provides a pump station intelligent operation monitoring device, which has the characteristics of comprehensive monitoring and convenient adjustment.

[0005] To achieve the above object, the utility model provides the following technical scheme: a pump station intelligent operation monitoring device, including edge control box, the inside bottom of edge control box is provided with vibration analysis terminal, the upper end of vibration analysis terminal is provided with double spectrum comprehensive analysis terminal, one side of double spectrum comprehensive analysis terminal is provided with industrial switch, the other side of double spectrum comprehensive analysis terminal is provided with edge comprehensive monitoring terminal, the box mouth of edge control box is provided with box cover, the surface of box cover is provided with industrial display screen, one side of edge control box is provided with movable adjustment assembly, the upper end of movable adjustment assembly is provided with double spectrum temperature measurement camera, vibration analysis terminal is electrically connected with vibration sensor, and vibration sensor is installed on the surface of water pump bearing seat.

[0006] In one possible implementation, the dual-spectrum thermal imaging camera can use a Hikvision dual-spectrum thermal imaging camera, which has high-precision temperature measurement function, can simultaneously capture visible light and thermal imaging images, and is suitable for temperature monitoring and anomaly detection in industrial scenarios. Alternatively, a Dahua dual-spectrum thermal imaging camera can be used, which provides clear images and accurate temperature measurement, and can be used for equipment monitoring in power, metallurgy and other industries. The dual-spectrum comprehensive analysis terminal can use a Advantech comprehensive analysis terminal, which has powerful data processing capability and rich interfaces, and can connect multiple sensors for comprehensive analysis. Alternatively, a Siemens comprehensive analysis terminal can be used, which is known for its stability and high performance, and is suitable for data analysis and processing in complex industrial environments. The vibration analysis terminal can use a Pudime vibration analysis terminal, which focuses on vibration signal acquisition and analysis, and provides strong support for equipment condition monitoring and fault diagnosis. Alternatively, an Emerson vibration analysis terminal can be used, which combines advanced algorithms and reliable hardware to achieve accurate analysis of equipment vibration. The vibration sensor can use a Bosch vibration sensor, which has high sensitivity and reliability, and can accurately detect the vibration of the equipment. Alternatively, an Omron vibration sensor can be used, which is widely used in industrial automation field and can monitor the running state of the equipment in real time.

[0007] Preferably, the dual-spectrum thermal imaging camera is directly connected with the industrial switch through a network cable.

[0008] Preferably, the box cover is installed on one side of the edge control box through a hinge, and a heat dissipation hole is arranged on the upper end of one side of the edge control box.

[0009] Preferably, a circuit breaker is arranged on the upper end of the inside of the edge control box, and a heat dissipation fan is arranged on one side of the circuit breaker.

[0010] Preferably, the movable adjusting assembly comprises a clamping device, a servo motor, a movable rod, a positioning hole, a positioning bolt, a mounting rod and a rotating device, one end of the edge control box is provided with the rotating device, the inside of the rotating device is provided with the mounting rod, the inside of the mounting rod is provided with the movable rod, the upper end of the movable rod is provided with the positioning hole, the surface of the mounting rod is provided with the positioning bolt corresponding to the movable rod, the inside of the movable rod is provided with the servo motor, and the output end of the servo motor is provided with the clamping device.

[0011] Preferably, the inside of the movable rod is provided with a heat dissipation hole corresponding to the servo motor, and the bottom end of the clamping device is provided with a mounting groove corresponding to the servo motor.

[0012] Preferably, the clamping device comprises a bidirectional screw rod, a clamping plate, a mounting seat and a guide groove, the upper end of the servo motor is provided with the mounting seat, the inside of the mounting seat is provided with the guide groove, the inside of the guide groove is provided with the bidirectional screw rod, and the surface of the bidirectional screw rod is provided with the clamping plate in a symmetrical manner.

[0013] Preferably, the surface of the clamping plate is provided with a non-slip pad, and the surface of the bidirectional screw rod is provided with a limiting sliding block corresponding to the clamping plate.

[0014] Preferably, the rotating device comprises a rotating seat, a half gear, a pull rod, a limiting spring, an extension rod and a positioning tooth plate, one side of the edge control box is provided with the rotating seat, the extension rod is symmetrically arranged in the rotating seat, the limiting spring is sleeved on the surface of the extension rod, the positioning tooth plate is arranged at one end of the extension rod, the pull rod is arranged at one side of the positioning tooth plate, and the half gear is arranged at one end of the mounting rod corresponding to the positioning tooth plate.

[0015] Preferably, the rotating seat is provided with a fixed shaft corresponding to the mounting rod.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1、The utility model discloses a monitoring device integrates vibration sensor, vibration analysis terminal, dual spectrum temperature measurement camera and dual spectrum comprehensive analysis terminal, and through setting up movable adjusting assembly, can conveniently and stably install and adjust dual spectrum temperature measurement camera, improves the stability of equipment use. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structural schematic diagram of the utility model;

[0019] Figure 2 It is the structural schematic diagram of the movable adjusting assembly of the utility model;

[0020] Figure 3 It is the structural schematic diagram of the clamping device of the utility model;

[0021] Figure 4 It is the structural schematic diagram of the rotating device of the utility model;

[0022] Figure 5 It is the principle diagram of the monitoring equipment of the utility model.

[0023] In the drawing: 1, dual spectrum temperature measurement camera;2, movable adjusting assembly;21, clamping device;211, bidirectional screw rod;212, clamping plate;213, mounting seat;214, guide groove;22, servo motor;23, movable rod;24, positioning hole;25, positioning bolt;26, mounting rod;27, rotating device;271, rotating seat;272, half gear;273, pull rod;274, limiting spring;275, extension rod;276, positioning tooth plate;3, water pump bearing seat;4, vibration sensor;5, vibration analysis terminal;6, edge control box;7, edge comprehensive monitoring terminal;8, industrial display screen;9, industrial switch;10, dual spectrum comprehensive analysis terminal;11, box cover. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0025] Embodiment 1

[0026] Please refer to Figures 1-5 The utility model provides the following technical scheme: a pump station intelligent operation monitoring device, including edge control box 6, the inside bottom of edge control box 6 is provided with vibration analysis terminal 5, the upper end of vibration analysis terminal 5 is provided with double spectrum comprehensive analysis terminal 10, one side of double spectrum comprehensive analysis terminal 10 is provided with industrial switch 9, the other side of double spectrum comprehensive analysis terminal 10 is provided with edge comprehensive monitoring terminal 7, the box mouth of edge control box 6 is provided with lid 11, the surface of lid 11 is provided with industrial display screen 8, one side of edge control box 6 is provided with movable adjustment assembly 2, the upper end of movable adjustment assembly 2 is provided with double spectrum temperature measurement camera 1, vibration sensor 4 is electrically connected to the bottom end of vibration analysis terminal 5, and vibration sensor 4 is installed on the surface of water pump bearing seat 3.

[0027] Specifically, double spectrum temperature measurement camera 1 is directly connected with industrial switch 9 through network cable.

[0028] By adopting the above technical scheme, the stability of signal transmission of vibration sensor 4 and double spectrum temperature measurement camera 1 during use is ensured, and the quality of equipment operation monitoring is ensured.

[0029] Specifically, lid 11 is installed on one side of edge control box 6 through a hinge, and a heat dissipation hole is arranged on the upper end of one side of edge control box 6.

[0030] By adopting the above technical scheme, the convenience of opening and closing of lid 11 is improved, human resources are saved, and the maintenance efficiency is improved.

[0031] Specifically, a circuit breaker is arranged at the upper end in the inside of edge control box 6, and a heat dissipation fan is arranged on one side of the circuit breaker.

[0032] By adopting the above technical scheme, the circuit breaker adopts the existing technology, the electrical components in the inside of edge control box 6 are protected, and the heat dissipation fan can prevent the equipment from being damaged due to excessively high temperature.

[0033] For example, by implementing the above monitoring device scheme, the vibration sensor, vibration analysis terminal, dual-spectrum temperature measurement camera and dual-spectrum comprehensive analysis terminal are integrated, and through the setting of the active adjustment assembly, the dual-spectrum temperature measurement camera can be conveniently and stably installed and adjusted, improving the stability of the device use. Further, in actual application, through the monitoring device, the user can also obtain and fuse the visible light video and thermal imaging video of the pump house through the dual-spectrum temperature measurement camera 1 and the dual-spectrum comprehensive analysis terminal 10, realize the monitoring of the pump house environment, including: regional intrusion detection, object left detection, object missing detection, open fire detection, smoke detection, small animal detection, fire point detection, regional abnormal temperature rise alarm function. Through the vibration sensor 4 and the vibration analysis terminal 5, the vibration signal of the water pump unit is obtained and analyzed, realizing the health state monitoring of the water pump unit; all data and analysis results are uploaded to the edge comprehensive monitoring terminal 7 through the industrial switch 9, data interaction is carried out through the edge comprehensive monitoring terminal 7 local area network, and data and analysis results are displayed on the industrial display screen 8.

[0034] Embodiment 2

[0035] The difference between this embodiment and embodiment 1 is that specifically, the active adjustment assembly 2 includes a clamping device 21, a servo motor 22, an active rod 23, a positioning hole 24, a positioning bolt 25, a mounting rod 26 and a rotating device 27, wherein one end of the edge control box 6 is provided with the rotating device 27, the inside of the rotating device 27 is provided with the mounting rod 26, the inside of the mounting rod 26 is provided with the active rod 23, the upper end of the active rod 23 is provided with the positioning hole 24, the surface of the mounting rod 26 is provided with the positioning bolt 25 corresponding to the active rod 23, the inside of the active rod 23 is provided with the servo motor 22, and the output end of the servo motor 22 is provided with the clamping device 21.

[0036] By adopting the above technical scheme, the use position of the active rod 23 can be adjusted so that the dual-spectrum temperature measurement camera 1 monitors the water pump, the positioning bolt 25 is loosened and pulled out from the inside of the positioning hole 24, then the active rod 23 is slid along the inside of the mounting rod 26 to adjust its length, after determining the use length, the positioning bolt 25 is tightened again to fix the active rod 23, ensuring the convenience of device adjustment and the accuracy of use, and improving the monitoring effect.

[0037] Specifically, the inside of the active rod 23 is provided with a heat dissipation hole corresponding to the servo motor 22, and the bottom end of the clamping device 21 is provided with a mounting groove corresponding to the servo motor 22.

[0038] By adopting the above technical scheme, the stability of the servo motor 22 in work is ensured, the use quality of the equipment is improved, and the dual-spectrum temperature measurement camera 1 can be driven to rotate, improving the monitoring range.

[0039] Specifically, the clamping device 21 comprises a bidirectional screw rod 211, clamping plates 212, a mounting seat 213 and a guide groove 214, wherein the upper end of the servo motor 22 is provided with the mounting seat 213, the inside of the mounting seat 213 is provided with the guide groove 214, the inside of the guide groove 214 is provided with the bidirectional screw rod 211, and the surface of the bidirectional screw rod 211 is symmetrically provided with the clamping plates 212.

[0040] By adopting the above technical scheme, when the dual-spectrum temperature measurement camera 1 is installed, the bidirectional screw rod 211 is rotated to drive the two groups of clamping plates 212 to approach each other, and at the same time, the dual-spectrum temperature measurement camera 1 is placed on the upper end of the mounting seat 213, so that the clamping plates 212 can clamp and install the dual-spectrum temperature measurement camera 1, and the convenience and stability of the installation of the dual-spectrum temperature measurement camera 1 are ensured.

[0041] Specifically, the surface of the clamping plate 212 is provided with a non-slip pad, and the surface of the bidirectional screw rod 211 is provided with a limiting sliding block corresponding to the clamping plate 212.

[0042] By adopting the above technical scheme, the clamping strength of the clamping plate 212 on the dual-spectrum temperature measurement camera 1 is ensured, the stability of the use of the equipment is improved, and the monitoring quality is ensured.

[0043] Specifically, the rotating device 27 comprises a rotating seat 271, a half gear 272, a pull rod 273, a limiting spring 274, an extension rod 275 and a positioning tooth plate 276, wherein one side of the edge control box 6 is provided with the rotating seat 271, the inside of the rotating seat 271 is symmetrically provided with the extension rod 275, the surface of the extension rod 275 is sleeved with the limiting spring 274, one end of the extension rod 275 is provided with the positioning tooth plate 276, one side of the positioning tooth plate 276 is provided with the pull rod 273, and one end of the mounting rod 26 is provided with the half gear 272 corresponding to the positioning tooth plate 276.

[0044] By adopting the above technical scheme, when the use angle of the dual-spectrum temperature measurement camera 1 is adjusted, the pull rod 273 is pulled to drive the extension rod 275 to contract and the limiting spring 274 to be compressed, at this time, the positioning tooth plate 276 is separated from the half gear 272, then the mounting rod 26 is rotated along the rotating seat 271 to adjust the horizontal angle thereof, the pull rod 273 is loosened after the use angle is determined, at this time, the limiting spring 274 is reset to make the positioning tooth plate 276 reengage with the half gear 272 to be fixed, the stability of the use of the mounting rod 26 is ensured, the situation that the mounting rod 26 moves again is prevented, and the use quality of the equipment is improved.

[0045] Specifically, the inside of the rotating seat 271 is provided with a fixed shaft corresponding to the mounting rod 26.

[0046] By adopting the above technical scheme, the mounting rod 26 can be freely rotated, and the effect of the angle adjustment of the dual-spectrum temperature measurement camera 1 is ensured.

[0047] In use, when monitoring the operation of the pump station, the vibration sensor 4 is installed on the surface of the water pump bearing seat 3, and then the dual-spectrum temperature measurement camera 1 is installed, the two-way screw rod 211 is rotated to drive the two sets of clamping plates 212 to move close to each other, and the dual-spectrum temperature measurement camera 1 is placed on the upper end of the mounting seat 213, so that the clamping plates 212 can clamp and install the dual-spectrum temperature measurement camera 1, and the convenience and stability of the installation of the dual-spectrum temperature measurement camera 1 are ensured.

[0048] Then, the use angle of the dual-spectrum temperature measurement camera 1 is adjusted, the pull rod 273 is pulled to drive the telescopic rod 275 to contract and the limiting spring 274 to be compressed, at this time, the positioning tooth plate 276 is separated from the half gear 272, then the mounting rod 26 is rotated along the rotating seat 271 to adjust the horizontal angle thereof, the pull rod 273 is loosened after the use angle is determined, at this time, the limiting spring 274 is reset to make the positioning tooth plate 276 reengage and fix with the half gear 272, the stability of the use of the mounting rod 26 is ensured, the activity of the mounting rod 26 is prevented, and the use quality of the equipment is improved.

[0049] Then, the use position of the movable rod 23 can be adjusted so that the dual-spectrum temperature measurement camera 1 monitors the water pump, the positioning bolt 25 is loosened and pulled out from the inside of the positioning hole 24, and then the movable rod 23 is adjusted in length by sliding along the inside of the mounting rod 26, and the movable rod 23 is fixed by tightening the positioning bolt 25 after the use length is determined, so that the convenience of the adjustment of the equipment and the accuracy of the use thereof are ensured, and the monitoring effect is improved.

[0050] The working principle and use process of the utility model: in use, when monitoring the operation of the pump station, the vibration sensor 4 is installed on the surface of the water pump bearing seat 3, and then the dual-spectrum temperature measurement camera 1 is installed, the two-way screw rod 211 is rotated to drive the two sets of clamping plates 212 to move close to each other, and the dual-spectrum temperature measurement camera 1 is placed on the upper end of the mounting seat 213, so that the clamping plates 212 can clamp and install the dual-spectrum temperature measurement camera 1, and the convenience and stability of the installation of the dual-spectrum temperature measurement camera 1 are ensured.

[0051] Then, the use angle of the dual-spectrum temperature measurement camera 1 is adjusted, the pull rod 273 is pulled to drive the telescopic rod 275 to contract and the limiting spring 274 to be compressed, at this time, the positioning tooth plate 276 is separated from the half gear 272, then the mounting rod 26 is rotated along the rotating seat 271 to adjust the horizontal angle thereof, the pull rod 273 is loosened after the use angle is determined, at this time, the limiting spring 274 is reset to make the positioning tooth plate 276 reengage and fix with the half gear 272, the stability of the use of the mounting rod 26 is ensured, the activity of the mounting rod 26 is prevented, and the use quality of the equipment is improved.

[0052] Then the use position of the movable rod 23 can be adjusted so that the dual-spectrum temperature measurement camera 1 monitors the water pump, the loose positioning bolt 25 is pulled out from inside the positioning hole 24, then the movable rod 23 is adjusted in length by sliding along the inside of the mounting rod 26, the positioning bolt 25 is tightened again to fix the movable rod 23 after the length is determined, the convenience of equipment adjustment and the accuracy of use are ensured, and the monitoring effect is improved;

[0053] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pump station intelligent operation monitoring device, comprising an edge control box (6), characterized in that: The inner bottom end of the edge control box (6) is provided with a vibration analysis terminal (5), the upper end of the vibration analysis terminal (5) is provided with a dual-spectrum comprehensive analysis terminal (10), one side of the dual-spectrum comprehensive analysis terminal (10) is provided with an industrial switch (9), the other side of the dual-spectrum comprehensive analysis terminal (10) is provided with an edge comprehensive monitoring terminal (7), a box cover (11) is provided at the box opening of the edge control box (6), the surface of the box cover (11) is provided with an industrial display screen (8), one side of the edge control box (6) is provided with an active adjustment component (2), the upper end of the active adjustment component (2) is provided with a dual-spectrum temperature measurement camera (1), the bottom end of the vibration analysis terminal (5) is electrically connected to a vibration sensor (4), and the vibration sensor (4) is installed on the surface of the water pump bearing seat (3).

2. The intelligent operation monitoring device for a pumping station according to claim 1, characterized in that: The dual-spectrum temperature measurement camera (1) is directly connected to the industrial switch (9) via a network cable.

3. The intelligent operation monitoring device for a pumping station according to claim 1, characterized in that: The box cover (11) is mounted on one side of the edge control box (6) via a hinge, and a heat dissipation hole is provided on an upper end of one side of the edge control box (6).

4. The intelligent operation monitoring device for a pumping station according to claim 1, characterized in that: A circuit breaker is provided at the upper end of the interior of the edge control box (6), and a cooling fan is provided on one side of the circuit breaker.

5. The intelligent operation monitoring device for a pumping station according to claim 1, characterized in that: The movable adjustment assembly (2) comprises a clamping device (21), a servo motor (22), a movable rod (23), a positioning hole (24), a positioning bolt (25), a mounting rod (26) and a rotating device (27), wherein one end of the edge control box (6) is provided with a rotating device (27), the interior of the rotating device (27) is provided with a mounting rod (26), the interior of the mounting rod (26) is provided with a movable rod (23), the upper end of the movable rod (23) is provided with a positioning hole (24), the surface of the mounting rod (26) is provided with a positioning bolt (25) corresponding to the movable rod (23), the interior of the movable rod (23) is provided with a servo motor (22), and the output end of the servo motor (22) is provided with a clamping device (21).

6. The intelligent operation monitoring device for a pumping station according to claim 5, characterized in that: The interior of the movable rod (23) is provided with a heat dissipation hole corresponding to the servo motor (22), and the bottom end of the clamping device (21) is provided with a mounting groove corresponding to the servo motor (22).

7. The intelligent operation monitoring device for a pumping station according to claim 5, characterized in that: The clamping device (21) comprises a bidirectional screw rod (211), a clamping plate (212), a mounting seat (213) and a guide groove (214), wherein the upper end of the servo motor (22) is provided with a mounting seat (213), the interior of the mounting seat (213) is provided with a guide groove (214), the interior of the guide groove (214) is provided with a bidirectional screw rod (211), and the surface of the bidirectional screw rod (211) is symmetrically provided with a clamping plate (212).

8. The intelligent operation monitoring device for a pumping station according to claim 7, characterized in that: The surface of the clamping plate (212) is provided with an anti-slip pad, and the surface of the bidirectional screw rod (211) is provided with a limiting slider corresponding to the clamping plate (212).

9. The intelligent operation monitoring device for a pumping station according to claim 5, characterized in that: The rotating device (27) includes a rotating seat (271), a half gear (272), a pull rod (273), a limit spring (274), a telescopic rod (275) and a positioning tooth plate (276), wherein a rotating seat (271) is provided on one side of the edge control box (6), a telescopic rod (275) is symmetrically provided inside the rotating seat (271), a limit spring (274) is provided on the surface of the telescopic rod (275), a positioning tooth plate (276) is provided at one end of the telescopic rod (275), a pull rod (273) is provided on one side of the positioning tooth plate (276), and a half gear (272) is provided at one end of the mounting rod (26) corresponding to the positioning tooth plate (276).

10. The intelligent operation monitoring device for a pumping station according to claim 9, characterized in that: A fixed shaft is provided inside the rotating seat (271) corresponding to the mounting rod (26).

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