Sequential propelling mechanism for powder in rotary kiln
By setting up partition components and discharge spoons in the rotary kiln, the problems of traditional rotary kilns such as the inability to control the feeding speed and the susceptibility to short-flow are solved, and uniform material advancement and stable production are achieved.
Patent Information
- Application Number
- CN202422995969.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Traditional rotary kilns cannot control the feeding speed when processing powder materials, and short-flow is prone to occur.
The cylinder is divided into multiple cavities by a partition assembly, and the material is sequentially advanced through a discharge spoon. The uniformity and forward speed of the material in the rotary kiln are controlled by the cooperation of the partition assembly and the discharge spoon.
It achieves the balance of material height in the rotary kiln, prevents short-flow phenomenon, ensures the sequential advancement of materials in the kiln, and improves production efficiency.
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Figure CN223448887U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rotary kiln device technical field especially relates to a kind of powder sequence type's propelling mechanism inside rotary kiln. BACKGROUND
[0002] Rotary kiln is indispensable equipment in many industrial production processes, for example, the production of petroleum coke superfine powder;In order to improve production efficiency, change the traditional single-pot type powder granulation equipment into continuous rotary kiln equipment, the product capacity can be improved.
[0003] The advancing mode of material in traditional rotary kiln is: movement advancing, material is lifted under the rotation of rotary kiln, rolls down, because kiln has certain inclination (generally 3~4%), material can roll forward;Mechanism advancing, rely on increasing spiral line, material lifting plate and other mechanisms in kiln, forcibly push material forward using kiln body rotation, mechanism advancing mode is generally applicable to horizontal kiln.The traditional advancing mode has the phenomenon of inconsistent material layer height, difficult to control the advancing speed, and short flow of material in kiln. SUMMARY
[0004] The utility model discloses a kind of powder sequence type's propelling mechanism inside rotary kiln, solve the technical problems that existing technology rotary kiln cannot control feeding speed and prone to short flow phenomenon when handling powder.
[0005] The application discloses a kind of powder sequence type's propelling mechanism inside rotary kiln, comprising:
[0006] Cylinder body;
[0007] Multiple bulkhead assemblies are spaced apart and installed inside the cylinder body, and the bulkhead assemblies are distributed along the length direction of the cylinder body;
[0008] The bulkhead assembly comprises:
[0009] Bulkhead, the outer edge of the bulkhead is connected with the inner wall of the cylinder body, and a material passage hole is formed in the middle part of the bulkhead;
[0010] At least one discharging spoon is installed on the side surface of the bulkhead, and the end of the discharging spoon cooperates with the material passage hole.
[0011] The application is provided with bulkhead assembly, not only separates the cylinder body into multiple cavities, ensures the uniformity and tap density of powder in each cavity;Material scooping type sequence advancing can be realized through discharging spoon, and short flow phenomenon of material in rotary kiln can be strictly controlled.
[0012] On the basis of the above technical solution, the application can also be improved as follows:
[0013] Furthermore, the partition is a circular plate, and a plurality of expansion joints are provided at intervals along the circumferential direction of the partition. The beneficial effect of adopting this step is to provide deformation due to thermal expansion through the plurality of expansion joints, thereby ensuring the stability of the structure.
[0014] Furthermore, there are two discharging spoons, which are arranged at intervals and located on both sides of the material passage hole. The beneficial effect of adopting this step is to improve work efficiency through the two discharging spoons.
[0015] Furthermore, the two discharge spoons are rotationally symmetrical about the center of the material passage hole. The beneficial effect of adopting this step is that the material scooping can be completed better.
[0016] Furthermore, a groove is provided inside the discharge spoon. The beneficial effect of adopting this step is that the material can be better stored and transported after rotation through the groove.
[0017] Furthermore, the discharging spoon includes:
[0018] A material trough is provided on the side of the partition;
[0019] The feed trough is connected to the material holding trough at one end and to the material through hole at the other end. The beneficial effect of this step is that the material can be stably transported through the cooperation of multiple grooves.
[0020] Furthermore, the bottom of the material trough is arc-shaped. The beneficial effect of adopting this step is that it is easier to scoop up the powder.
[0021] Furthermore, the feed trough extends obliquely from the connection between the feed trough and the holding trough toward the center of the through hole. The beneficial effect of this step is to facilitate better flow of powder into the next chamber from the through hole.
[0022] Furthermore, a feed port is provided at one end of the feed trough away from the material holding trough, and the feed port and the material holding trough are respectively located on both sides of the partition. The beneficial effect of adopting this step is to facilitate the powder to flow into the material through hole and then into the next chamber.
[0023] Furthermore, one end of the material holding trough away from the material feeding trough is located at the outer edge of the partition. The beneficial effect of adopting this step is that the bottom of the cavity can be reached to complete the scooping of the powder.
[0024] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0025] 1. The present application is provided with a partition assembly, which divides the cylinder of the rotary kiln into multiple independent chambers, thereby ensuring a high degree of balance of materials in the rotary kiln.
[0026] 2. The application is provided with a discharging spoon, which can not only automatically adjust the material advancing speed according to the material height, but also ensure that all materials realize sequential advancement in the kiln and prevent short flow. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0028] Figure 1 A structure diagram of the sequential pushing mechanism for powder in the rotary kiln according to the specific embodiments of the present application;
[0029] Figure 2 For Figure 1 A structure diagram of the partition plate assembly;
[0030] Figure 3 For Figure 2 A structure diagram from another angle;
[0031] The reference signs of the present application are as follows:
[0032] 1-cylinder; 2-partition plate assembly;
[0033] 201-partition plate; 202-material hole; 203-discharging spoon; 204-expansion joint; 205-groove;
[0034] 206-material holding groove; 207-feeding groove; 208-feeding port. DETAILED DESCRIPTION
[0035] The embodiments of the technical solutions of the present application will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0036] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the usual meanings understood by the skilled in the art to which the present application belongs.
[0037] In this application, unless otherwise specified or limited, the terms "installed," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; and internal connections between two components or interactions between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0038] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods. Example
[0039] like Figures 1-3 As shown, the present application discloses a sequential powder material propulsion mechanism inside a rotary kiln, which is used to complete the propulsion of materials. Specifically, the corresponding structure is used to realize sequential propulsion of the feed, and at the same time, the short flow of materials in the rotary kiln can be strictly controlled.
[0040] like Figure 1 As shown, the specific structure of this application includes:
[0041] Cylinder 1, which is an existing device, is loaded with materials for corresponding processing;
[0042] Multiple baffle assemblies 2 are installed at intervals inside the cylinder 1, and the baffle assemblies 2 are distributed along the length direction of the cylinder 1. The baffle assemblies 2 are installed inside the cylinder 1 to divide the interior of the cylinder 1 into multiple cavities in sequence, which is convenient for process treatment at different temperatures, thereby ensuring product quality;
[0043] The partition assembly 2 includes:
[0044] A partition 201, the outer edge of which is connected to the inner wall of the cylinder 1, and a material passage hole 202 is opened in the middle of the partition 201;
[0045] At least one discharge spoon 203 is installed on the side of the partition 201, and the end of the discharge spoon 203 cooperates with the through hole 202; the partition assembly 2 in this application is divided into multiple parts. First, the partition 201 divides the internal space of the entire cylinder 1, and at the same time, the discharge spoon 203 can scoop up the material in the divided cavity and then continue to push it backward.
[0046] In order to ensure the stability of the partition plate during assembly, the partition plate 201 in the application is a circular plate, which can better adapt to the inner wall of the cylinder 1. Meanwhile, since the working condition of the cylinder 1 is in a hot state, in order to avoid the expansion of the partition plate 201 due to heat, affecting the stability of the overall structure, a plurality of expansion joints 204 are arranged in the circumferential direction of the partition plate 201, thereby providing an expansion allowance.
[0047] In order to ensure work efficiency, the discharge spoon 203 is two, which can improve work efficiency; the discharge spoon 203 is arranged at intervals, and the discharge spoon 203 is located on both sides of the material hole, which can realize stable discharge, and the two discharge spoons 203 will not affect each other.
[0048] In an embodiment, in order to further ensure work efficiency, the two discharge spoons 203 in the application are rotationally symmetric about the center of the material hole 202, so that once every 180 degrees, the material can be taken, thereby ensuring efficiency.
[0049] In order to ensure that the material can enter the next cavity from the material hole 202, a groove 205 is arranged in the discharge spoon 203, so that the material can be stored in the groove 205, and after rotation, gradually flow into the material hole 202, thereby entering the next cavity.
[0050] The discharge spoon 203 in the application can be of various shapes or structures, as long as the material can flow from the material hole 202 into the next cavity, preferably, as shown in Figure 2 、 3 The discharge spoon 203 in the application comprises:
[0051] The material holding groove 206 is arranged on the side of the partition plate 201;
[0052] The material inlet groove 207 is in communication with the material holding groove 206 at one end and in communication with the material hole 202 at the other end; the discharge spoon 203 in the application is an integral molded part, which uses the material holding groove 206 to scoop the material, and the subsequent material flows into the next cavity from the material inlet groove 207.
[0053] Specifically, the groove bottom of the material holding groove 206 is arc-shaped, so that the material can flow better after scooping.
[0054] In order to ensure the flow effect of the material after scooping, the material inlet groove 207 extends obliquely from the connection with the material holding groove 206 to the center of the material hole 202, so that the material can flow to the material hole 202 easily.
[0055] In order to further ensure the flow effect of the material, the feeding slot 207 is provided with a feeding port 208 away from one end of the material holding groove 206, and the feeding port 208 and the material holding groove 206 are respectively located on both sides of the partition plate 201, so that the material can better enter the next cavity.
[0056] The material holding groove 206 is located at the outer edge of the partition plate 201 away from one end of the feeding slot 207, so that the material can be better scooped.
[0057] Further description is made for the present application:
[0058] The present application is mainly applied to petroleum coke ultrafine powder, and the following advantages can be achieved by using the present application in the rotary kiln granulation process: the material height in the rotary kiln can be balanced; the material advancing speed can be automatically adjusted according to the material height; all materials realize sequential advancement in the kiln to prevent short flow.
[0059] Specifically, the present application is provided with a partition plate assembly 2, which divides the cylinder 1 into a plurality of independent bins, and the material is sequentially pushed along the first independent bin to the second independent bin, and the material is pushed by the material scoop installed on the partition plate.
[0060] The material scoop in the present application includes a material holding groove and a feeding slot, and the cross section is similar to a half-moon shape, and the width is determined according to the material discharge amount. The material scoop is rotated by the rotary kiln, and when the scoop tip is in the 180° direction, the bottom powder is scooped into the scoop, and when it is rotated to 270°, the powder slides into the second independent bin by gravity. The half-moon design can automatically scoop the material according to the material height of the front independent bin. When the material height is low, the scooped material amount is less, and vice versa. When the highest material layer is reached, the material scoop can meet the demand of production capacity. By designing the width, height and rotation speed of the kiln, the maximum scooped amount of the material scoop can be adjusted; the scooped amount of the material scoop is automatically adjusted by the height of the front bin.
[0061] In the specification of the present application, a large number of specific details are described. However, it can be understood that the embodiments of the present application can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail in order not to obscure the understanding of the present specification.
[0062] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.
[0063] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application.
Claims
1. A sequential powder material propulsion mechanism inside a rotary kiln, characterized in that: include: Cylinder (1); A plurality of baffle assemblies (2) are installed at intervals inside the cylinder (1), and the baffle assemblies (2) are distributed along the length direction of the cylinder (1); The partition assembly (2) comprises: A partition (201), wherein the outer edge of the partition (201) is connected to the inner wall of the cylinder (1), and a material passage hole (202) is provided in the middle of the partition (201); At least one discharge spoon (203) is installed on the side of the partition (201), and the end of the discharge spoon (203) is matched with the through hole (202).
2. The propulsion mechanism according to claim 1, characterized in that: The partition plate (201) is a circular plate, and the partition plate (201) is provided with a plurality of expansion joints (204) spaced apart along its circumferential direction.
3. The propulsion mechanism according to claim 1, characterized in that: There are two discharge spoons (203), which are arranged at intervals and located on both sides of the material passage hole (202).
4. The propulsion mechanism according to claim 3, characterized in that: The two discharge spoons (203) are rotationally symmetrical about the center of the feeding hole (202).
5. The propulsion mechanism according to claim 1, characterized in that: A groove (205) is provided inside the discharge spoon (203).
6. The propulsion mechanism according to claim 1, characterized in that: The discharging spoon (203) comprises: A material holding trough (206) is provided on a side of the partition (201); The feed trough (207) is connected to the material holding trough (206) at one end and to the material through hole (202) at the other end.
7. The propulsion mechanism according to claim 6, characterized in that: The bottom of the material holding trough (206) is arc-shaped.
8. The propulsion mechanism according to claim 7, characterized in that: The feed trough (207) extends obliquely from its connection with the material holding trough (206) toward the center of the material through hole (202).
9. The propulsion mechanism according to claim 8, characterized in that: A feed port (208) is provided at one end of the feed trough (207) away from the material holding trough (206), and the feed port (208) and the material holding trough (206) are respectively located on two sides of the partition (201).
10. The propulsion mechanism according to claim 6, characterized in that: One end of the material holding trough (206) away from the material feeding trough (207) is located at the outer edge of the partition (201).