Refractory brick for flame path wall of ring type roasting furnace
By arranging a complex combination of ribs and grooves on the refractory bricks used for the flue wall of a ring-type roaster, the problem of flue wall deformation is solved, the service life of the roaster is extended and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202423014275.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-07
AI Technical Summary
The refractory bricks of the flue wall of the existing ring roasting furnace are easily deformed during the high and low temperature cycle, resulting in cracks and subsidence in the flue wall, which affects the service life of the roasting furnace and the maintenance cost.
A refractory brick for the flue wall of a ring-type roasting furnace is designed. A complex combination of ribs and grooves is set on the top and bottom surfaces of the rectangular structure, including ribs and grooves in the length, width and height directions, to ensure a close fit between bricks and enhance the firmness of the refractory bricks.
The overall structural stability of the fire channel wall is improved, the service life of the roasting furnace is extended, the maintenance frequency and cost are reduced, and the economic benefits are improved.
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Figure CN223448936U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to firebrick, especially a kind of firebrick for fire channel wall of ring calciner. BACKGROUND
[0002] Ring calciner is the main thermal furnace equipment of carbon products such as anode carbon, cathode carbon, negative electrode material, and ring calciner is composed of multiple fire channels and multiple material boxes.Carbon products are placed in material boxes, and heat energy in fire channel wall is transferred to carbon products through firebrick under the condition of air isolation for baking.Ring calciner is mainly heated by natural gas, and the temperature of carbon products in ring calciner is about 1150℃ on average.The baking period of carbon products is different according to the type of carbon products, and is basically about 20-30 days.After each baking cycle, ring calciner is cooled from about 1100℃ to normal temperature, and the fire channel wall of ring calciner is deformed, the fire channel wall is cracked and sunken, and ring calciner must be disassembled and repaired in 3-5 years of use, which affects normal production and increases the maintenance cost of ring calciner.Therefore, improving the service life of ring calciner has become a technical problem in carbon product production, and in the prior art, the quality of firebrick of ring calciner is improved, and the brick type and laying method of fire channel wall of ring calciner are improved to consolidate and strengthen the overall quality of the furnace, prolong the service life, reduce the maintenance cost, and improve the economic benefit.
[0003] The fire channel wall firebrick of ring calciner used in the prior art has a long protrusion on the top view and side surface of the brick, a long groove on the bottom view and the other side surface, and the long protrusion and groove are matched;however, the protrusion has a certain height, and then it is a semicircular structure, and it is not easy to hang the refractory mortar on the "certain height" during laying, which may cause gaps between the protrusion and groove and poor combination.Patent document CN202133282U, patent document CN102042760A, patent document CN101608867A and patent document CN221259508U have a protrusion and groove on the top surface and bottom surface of the brick, and the structure is simple, which cannot completely solve the deformation problem of ring calciner fire channel wall firebrick;the simple design has a simple structure, and the fire channel wall is deformed in 2-3 years of use, which affects normal production;some manufacturers in the prior art improve the material use standard of firebrick, but the fire channel wall is deformed and sunken to different degrees after 3-5 years, and the fire channel wall firebrick must be disassembled and repaired;the effect of improving the refractory performance of firebrick to increase the service life of fire channel wall is not ideal.
[0004] Therefore, the structure of the fire channel refractory brick is the key to strengthen the firmness of the fire channel and prolong the service life of the fire channel of the roasting furnace. Content of the utility model
[0005] The utility model discloses a refractory brick for fire channel of ring type roasting furnace, the top surface adopts the convex and the groove of horizontal and vertical combination, and the groove and the convex are arranged on the two sides respectively, when making the fire channel, the refractory brick is tightly stacked together up and down and left and right, can resist high temperature and low temperature, the fire channel is not easy to deform, improves the life of the fire channel of ring type roasting furnace.
[0006] In order to solve the above technical problems, the refractory brick for fire channel of ring type roasting furnace is realized as follows:
[0007] A refractory brick for fire channel of ring type roasting furnace, the refractory brick for fire channel of ring type roasting furnace is cuboid structure, length direction convex rib is arranged on the top surface of the cuboid, width direction convex rib is arranged on the left side or the right side of the length direction convex rib, length direction groove is arranged on the bottom surface of the cuboid, width direction groove is arranged on the left side or / and the right side of the length direction groove, height direction convex rib is arranged on the right side of the cuboid, height direction groove is arranged on the left side of the cuboid, when building, the length direction convex rib on the top surface of the cuboid is matched with the length direction groove on the bottom surface of the refractory brick above, the width direction convex rib on the top surface of the cuboid is matched with the width direction groove on the bottom surface of the refractory brick above, the convex rib on the right side of the cuboid is matched with the groove on the left side of the refractory brick left, and the groove on the left side of the cuboid is matched with the convex rib on the right side of the refractory brick right.
[0008] The refractory brick for fire channel of ring type roasting furnace is provided, the length direction convex rib is arranged on the top surface of the cuboid refractory brick, the convex rib is arranged on the side, the width direction convex rib is arranged on the length direction convex rib of the top surface, and corresponding grooves are arranged on the bottom surface of the cuboid refractory brick, the top surface of one refractory brick is matched with the length direction convex rib and groove on the bottom surface of the refractory brick above, and the width direction convex rib and groove are matched, the matched area is larger and more compact.
[0009] Optionally, the length direction protruding ribs arranged on the top surface of the cuboid run through the top surface of the cuboid from left to right, and are perpendicular to the width of the top surface of the cuboid and parallel to the length of the top surface of the cuboid; the length direction grooves arranged on the bottom surface of the cuboid run through the bottom surface of the cuboid from left to right, and are perpendicular to the width of the bottom surface of the cuboid and parallel to the length of the bottom surface of the cuboid.
[0010] The length direction protruding ribs are parallel to the length of the cuboid and perpendicular to the width of the cuboid, and the width direction protruding ribs are perpendicular to the length of the cuboid and parallel to the width of the cuboid, and the grooves on the bottom surface are arranged correspondingly, so that the refractory mortar can be conveniently applied in the process of masonry, and the protruding ribs and the grooves are conveniently matched; the protruding ribs and the grooves are more complex relative to the utility model, and the two bricks can be more closely matched, but the refractory mortar is not easy to be uniformly applied, and gaps can be left, or the excess refractory mortar is pushed together to form nodules, which also causes gaps between the refractory bricks.
[0011] Optionally, the width direction protruding ribs arranged on the left side or the right side of the length direction protruding ribs are perpendicular to the length direction protruding ribs; and the width direction grooves arranged on the left side or the right side of the length direction grooves are perpendicular to the length direction grooves.
[0012] Optionally, when the width direction protruding ribs are arranged on the left side and the right side of the length direction protruding ribs, one protruding rib on the left side is connected with one protruding rib on the right side; and when the width direction grooves are arranged on the left side and the right side of the length direction grooves, one groove on the left side is connected with one groove on the right side.
[0013] In this embodiment, it is found that the refractory bricks are more closely and firmly matched than the prior art in the process of masonry, but the joint part of the length direction protruding ribs and the width direction protruding ribs is easy to form a sliding point, and the close and firm degree is not as good as that of the refractory bricks with only the width direction protruding ribs arranged on one side of the length direction protruding ribs. However, the refractory bricks of this embodiment are more easy to apply the mortar and align with other bricks due to the symmetry of the width direction protruding ribs and the length direction protruding ribs on the left and right and front and back.
[0014] Optionally, the length direction protruding ribs arranged on the top surface of the cuboid have one in the middle position of the top surface of the cuboid; and the length direction grooves arranged on the bottom surface of the cuboid have one in the middle position of the bottom surface of the cuboid.
[0015] Optionally, the width direction protruding ribs arranged on the left side or the right side of the length direction protruding ribs have 2-4, and the width direction grooves arranged on the left side or the right side of the length direction grooves have 2-4.
[0016] According to the layout of the flue wall, the width direction protruding ribs and the grooves are arranged in 2-4.
[0017] Optionally, the cuboid right side is provided with a height direction protruding rib, and the cuboid right side is provided with a height direction protruding rib.
[0018] The fire channel wall fireproof brick is provided with a groove and a protruding rib on the left and right sides respectively, so that the front and back of the horizontal surface of the fire channel wall will not be deformed.
[0019] Optionally, the cross section of the protruding rib on the top surface and the side surface of the fireproof brick is semicircular, and the cross section of the groove on the top surface and the side surface of the fireproof brick is semicircular.
[0020] The semicircular protruding rib and groove are easier to be coated with fireproof mortar, and the fireproof mortar is more uniform and the fireproof bricks are more tightly fitted relative to the prior art.
[0021] The fireproof brick for the fire channel wall of the ring type roasting furnace is provided, so as to overcome the defects of the prior art, such as simple shape of the fireproof brick, unstable overall structure of the fire channel wall, early deformation in the use process, short service life, increased maintenance cost and influence on stable and synchronous operation of the roasting furnace. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a front view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0023] Figure 2 is a rear view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0024] Figure 3 is a top view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0025] Figure 4 is a bottom view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0026] Figure 5 is a left side view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0027] Figure 6 is a right side view of the fireproof brick for the fire channel wall of the ring type roasting furnace provided by the utility model;
[0028] The drawing label: 1-fireproof brick, 2-length direction protruding rib, 3-width direction protruding rib, 4-length direction groove, 5-width direction groove, 6-side height direction protruding rib, 7-side height direction groove. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples.
[0030] In the utility model, the length of the length direction convex rib, the width direction convex rib, the length direction groove, the width direction groove, the side height direction convex rib and the side height direction groove is the length of the cuboid refractory brick, the width of the width direction convex rib is the width of the cuboid refractory brick, and the height of the height direction is the height of the cuboid refractory brick.
[0031] As shown in Figures 1-6 The ring type baking furnace flue wall refractory brick 1 is a cuboid structure, the length direction convex rib 2 is arranged on the top surface of the cuboid, the width direction convex rib 3 is arranged on the left side or the right side of the length direction convex rib 1, the length direction groove 4 is arranged on the bottom surface of the cuboid, and the width direction groove 5 is arranged on the left side or / and the right side of the length direction groove; the height direction convex rib 6 is arranged on the right side of the cuboid, and the height direction groove 7 is arranged on the left side of the cuboid; when being built, the length direction convex rib 2 on the top surface of the cuboid is matched with the length direction groove 4 on the bottom surface of the refractory brick above, the width direction convex rib on the top surface of the cuboid is matched with the width direction groove 5 on the bottom surface of the refractory brick above, the convex rib 6 on the right side of the cuboid is matched with the groove 7 on the left side of the refractory brick on the left side, and the groove 7 on the left side of the cuboid is matched with the convex rib 6 on the right side of the refractory brick on the right side.
[0032] The ring type baking furnace flue wall refractory brick provided by the utility model is provided with the length direction convex rib on the top surface of the cuboid refractory brick, the convex rib on the side surface, the width direction convex rib on the vertical length direction convex rib in the top view, and the corresponding groove on the bottom surface of the cuboid refractory brick; the top surface of one refractory brick is matched with the bottom surface of the refractory brick above in the length direction convex rib and the groove, and is matched with the width direction convex rib and the groove, so that the matching area is larger and more compact. In the building process, workers find that, compared with the refractory brick with only one convex rib and groove in the prior art, the two refractory bricks are more difficult to move up, down, left and right after being matched, and are more compact and firm; the flue wall is not easy to deform after being tested by high temperature and low temperature in the ring type baking furnace.
[0033] The width direction convex rib 3 can be arranged on the left side or the right side of the length direction convex rib 1 according to the requirement.
[0034] The utility model discloses still provide another embodiment, the length direction's boss bar 2 of cuboid top surface setting, from left to right through the cuboid top surface of firebrick, with the cuboid top surface of firebrick width vertical, with the cuboid top surface of firebrick long parallel;The length direction's recess of cuboid bottom surface setting, from left to right through the cuboid bottom surface of firebrick, with the cuboid bottom surface of firebrick width vertical, with the cuboid bottom surface of firebrick long parallel. That is to say, the length direction's boss bar 2 is from the length direction and divide the cuboid top surface into two rectangles, and the length direction's recess is from the length direction and divide the cuboid bottom surface into two rectangles.
[0035] The utility model sets up the length direction boss bar and the cuboid long parallel, with width vertical, and the width direction boss bar is with rectangle long vertical, with width parallel, and the bottom surface recess is correspondingly set, is convenient in the process of masonry and smears fire clay, and the boss bar and recess are convenient and fit;With the more complex boss bar and recess shape of relative to the utility model, two bricks can be more closely fit, but the fire clay is not easy to smear evenly, and there will be a gap, or the excess fire clay is pushed together and forms a knot, which will also cause a gap between the firebricks.
[0036] The utility model provides another embodiment, the width direction boss bar 4 of setting in the left side or / and right side of length direction's boss bar 2, with length direction's boss bar 2 vertical;The width direction recess 5 of setting in the left side or / and right side of length direction's recess 3, with length direction's recess 4 vertical.
[0037] The utility model provides another embodiment, when the width direction boss bar 4 is set in the left side and right side of length direction's boss bar 2, one boss bar of left side and one boss bar of right side are through and connect;When the width direction recess 5 is set in the left side and right side of length direction's recess 3, one recess of left side and one recess of right side are through and connect. That is to say, the width direction boss bar and recess, on both sides of boss bar or recess.
[0038] This implementation, in the process of masonry, finds, and the firebrick of prior art fits more closely and firmly, but the length direction boss bar and width direction boss bar connect part are easy to form slip point, and the close and firm degree is not as good as only setting width boss bar on one side of length boss bar. But the firebrick of this embodiment is easier to smear mud and align with other bricks from the masonry angle, because the width direction boss bar and length direction boss bar are symmetrical left and right and front and back.
[0039] The utility model provides another embodiment, and the length direction's boss bar 2 of cuboid top surface has a, in the middle position of cuboid top surface;The length direction's recess 3 of cuboid bottom surface has a, in the middle position of cuboid bottom surface. The length direction's boss bar and recess can also set multiple according to requirement, but considering the masonry difficulty and cost, setting a is better.
[0040] The present application provides another embodiment, the left or right side of the length direction of the convex rib 2 is provided with 2-4 width direction of the convex rib 4, the left or right side of the length direction of the groove 3 is provided with 2-4 width direction of the groove 5.
[0041] The present application provides another embodiment, the right side of the cuboid is provided with one height direction of the convex rib, which is in the middle position of the right side of the cuboid; the left side of the cuboid is provided with one height direction of the groove, which is in the middle position of the left side of the cuboid. Multiple can also be provided, but considering the difficulty and cost of masonry, it is better to provide one.
[0042] The flue wall firebrick is provided with grooves and convex ribs on the left and right sides, which ensures that the transverse surface of the flue wall will not be deformed.
[0043] The present application provides another embodiment, the cross section of the convex rib on the top surface and the side surface of the firebrick is semicircular, and the cross section of the groove on the top surface and the side surface of the firebrick is semicircular.
[0044] The semicircular convex rib and groove are easier to apply fireproof mortar, and relative to the prior art, the convex rib with a certain height is more uniform in applying fireproof mortar, and the firebricks are more closely and firmly fitted. Figure 1
[0045] The firebrick structure of the present application is more firm and has a lower deformation rate relative to the firebrick with the same material and other shapes.
[0046] The above only describes the preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A refractory brick for a ring-type roasting furnace flue wall, characterized in that: The refractory bricks for the flue wall of the ring-type roasting furnace are of a rectangular structure, with convex ribs in the length direction provided on the top surface of the rectangular parallelepiped, convex ribs in the width direction provided on the left or right side of the convex ribs in the length direction, grooves in the length direction provided on the bottom surface of the rectangular parallelepiped, and grooves in the width direction provided on the left or / and right side of the grooves in the length direction; convex ribs in the height direction provided on the right side of the rectangular parallelepiped, and grooves in the height direction provided on the left side of the rectangular parallelepiped; during masonry, the convex ribs in the length direction of the top surface of the rectangular parallelepiped fit with the grooves in the length direction of the bottom surface of the upper refractory brick rectangular parallelepiped, the convex ribs in the width direction of the top surface of the rectangular parallelepiped fit with the grooves in the width direction of the bottom surface of the upper refractory brick rectangular parallelepiped, the convex ribs on the right side of the rectangular parallelepiped fit with the grooves on the left side of the refractory brick rectangular parallelepiped on the left, and the grooves on the left side of the rectangular parallelepiped fit with the convex ribs on the right side of the refractory brick rectangular parallelepiped on the right.
2. The refractory brick for the flue wall of the ring roasting furnace according to claim 1, characterized in that: The longitudinal ribs provided on the top surface of the cuboid penetrate the top surface of the cuboid from left to right, are perpendicular to the width of the top surface of the cuboid and parallel to the length of the top surface of the cuboid; the longitudinal grooves provided on the bottom surface of the cuboid penetrate the bottom surface of the cuboid from left to right, are perpendicular to the width of the bottom surface of the cuboid and parallel to the length of the bottom surface of the cuboid.
3. The refractory brick for the flue wall of the ring roasting furnace according to claim 2, characterized in that: The convex ribs in the width direction arranged on the left and / or right side of the convex ribs in the length direction are perpendicular to the convex ribs in the length direction; the grooves in the width direction arranged on the left and / or right side of the grooves in the length direction are perpendicular to the grooves in the length direction.
4. The refractory brick for the flue wall of the ring roasting furnace according to claim 3, characterized in that: When convex ribs in the width direction are provided on the left and right sides of the convex ribs in the length direction, a convex rib on the left is connected with a convex rib on the right; when grooves in the width direction are provided on the left and right sides of the grooves in the length direction, a groove on the left is connected with a groove on the right.
5. The refractory brick for the flue wall of a ring-type roasting furnace according to any one of claims 1 to 4, characterized in that: There is one convex rib in the length direction of the top surface of the cuboid, located in the middle of the top surface of the cuboid; there is one groove in the length direction of the bottom surface of the cuboid, located in the middle of the bottom surface of the cuboid.
6. The refractory brick for the flue wall of the ring roasting furnace according to claim 5, characterized in that: There are 2 to 4 convex ribs in the width direction arranged on the left or right side of the convex ribs in the length direction, and there are 2 to 4 grooves in the width direction arranged on the left or right side of the grooves in the length direction.
7. The refractory brick for the flue wall of the ring roasting furnace according to claim 5, characterized in that: A convex rib in the height direction is provided on the right side of the cuboid, in the middle position of the right side of the cuboid; a groove in the height direction is provided on the left side of the cuboid, in the middle position of the left side of the cuboid.
8. The refractory brick for the flue wall of a ring-type roasting furnace according to claim 5, characterized in that: The cross sections of the convex ribs and the side convex ribs of the refractory brick when viewed from above are semicircular, and the cross sections of the grooves and the side grooves of the refractory brick when viewed from above are semicircular.
Citation Information
Patent Citations
Flue wall structure for anode baking furnaces
CN101608867A
Firewall special-shaped brick with thin-wall structure for anode baking furnace
CN102042760A
Flame path wall brick of roasting furnace
CN202133282U
Masonry structure of low-density roasting furnace flame path wall
CN221259508U