Gap measuring mechanism and gap measuring equipment

Abstract

The utility model discloses a gap measuring mechanism and gap measuring equipment, the gap measuring mechanism comprises a substrate, a mobile module, a laser module and a carrier module, the substrate is provided with a support; the moving module comprises a Y-axis assembly and a Z-axis assembly, the Y-axis assembly is installed on the support, and the Z-axis assembly is perpendicularly connected with the Y-axis assembly; the laser module comprises a laser head and a rotating assembly, the laser head is connected with the rotating assembly, the rotating assembly drives the laser head to rotate, and the rotating assembly is installed on the Z-axis assembly; the carrier module comprises a carrier and an X-axis assembly, the X-axis assembly is fixed to the base plate, and the carrier is installed on the X-axis assembly. Through multi-axis movement cooperation of the rotating assembly, the laser head is driven to rotate along the horizontal plane and the measurement direction, and the height, the horizontal rotation angle and the inclination angle of the laser head are adjusted, so that the laser head can measure different positions of the gap of the digital product shell, multi-angle measurement of the gap of the digital product shell is realized, and the measurement precision and the detection efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of digital product shell detection, in particular to a gap measuring mechanism and a gap measuring device. Background Art

[0002] With the increasing popularity of smart digital products, users have increasingly high expectations for their appearance. The housing of a digital product is typically composed of a casing, bracket, and glass. The gaps between these components after assembly can significantly impact the appearance. Currently, measuring gaps in these digital product housings is done manually, which is not very accurate. It is particularly difficult to measure tiny gaps, resulting in low detection efficiency. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a gap measuring mechanism that can measure the gap of a digital product housing from multiple angles, thereby improving measurement accuracy and detection efficiency.

[0004] On the one hand, an embodiment of the present invention provides a gap measurement mechanism, comprising a base plate, a movable module, a laser module, and a carrier module. The base plate is mounted with a bracket; the movable module comprises a Y-axis assembly and a Z-axis assembly, the Y-axis assembly being mounted on the bracket, and the Z-axis assembly being vertically connected to the Y-axis assembly; the laser module comprises a laser head and a rotating assembly, the laser head being connected to the rotating assembly, the rotating assembly driving the laser head to rotate, and the rotating assembly being mounted on the Z-axis assembly; the carrier module comprises a carrier and an X-axis assembly, the X-axis assembly being fixed to the base plate, and the carrier being mounted on the X-axis assembly and located below the laser head.

[0005] According to some embodiments of the present invention, the rotating assembly includes a first rotating member and a second rotating member connected to each other, the second rotating member is located below the first rotating member, the first rotating member is mounted on the Z-axis assembly, and the second rotating member is connected to the laser head.

[0006] According to some embodiments of the present invention, the first rotating member includes a first rotating motor and a first rotating plate, the first rotating motor is installed on the Z-axis assembly through a connecting plate, the first rotating plate is connected to the output end of the first rotating motor, and the first rotating motor drives the laser head to rotate along a horizontal plane.

[0007] According to some embodiments of the present application, the second rotating member comprises a second rotating motor and a second rotating plate, the second rotating motor is connected to the output end of the first rotating member, the second rotating plate is connected to the output end of the second rotating motor, the laser head is mounted on the second rotating plate, and the second rotating motor drives the laser head to rotate along the measuring direction.

[0008] According to some embodiments of the present application, the first rotating plate comprises a horizontal part and a vertical part connected to each other, the first rotating plate has an L-shaped structure, the horizontal part is connected to the output end of the first rotating motor, and the second rotating motor is mounted on the vertical part.

[0009] According to some embodiments of the present application, the X-axis assembly comprises a first X-axis and a second X-axis which are parallel to each other.

[0010] According to some embodiments of the present application, the carrier comprises a first clamp and a second clamp, the first clamp is mounted on the first X-axis, and the second clamp is mounted on the second X-axis.

[0011] According to some embodiments of the present application, at least one of the first clamp and the second clamp is provided with a rotating table.

[0012] In another aspect, the present application provides a gap measuring device, comprising a box body and the gap measuring mechanism, the gap measuring mechanism is located in the box body, the gap measuring mechanism is located in the box body, the box body is provided with a display and an industrial computer, the display, the moving module, the laser module and the carrier module are electrically connected with the industrial computer.

[0013] According to some embodiments of the present application, the box body is provided with a taking and placing opening, the size of the taking and placing opening is matched with the size of the carrier.

[0014] The present application has at least the following advantages:

[0015] The gap measuring mechanism comprises a base plate, a moving module, a laser module and a carrier module, the base plate is provided with a support, the moving module comprises a Y-axis assembly and a Z-axis assembly, the Y-axis assembly is installed on the support, and the Z-axis assembly is connected with the Y-axis assembly perpendicularly, the laser module comprises a laser head and a rotating assembly, the laser head is connected with the rotating assembly, the rotating assembly drives the laser head to rotate, and the rotating assembly is installed on the Z-axis assembly, and the carrier module comprises a carrier and an X-axis assembly, the X-axis assembly is fixed on the base plate, and the carrier is installed on the X-axis assembly.The gap measuring mechanism comprises a base plate, a moving module, a laser module and a carrier module, the base plate is provided with a support, the moving module comprises a Y-axis assembly and a Z-axis assembly, the Y-axis assembly is installed on the support, and the Z-axis assembly is connected with the Y-axis assembly perpendicularly, the laser module comprises a laser head and a rotating assembly, the laser head is connected with the rotating assembly, the rotating assembly drives the laser head to rotate, and the rotating assembly is installed on the Z-axis assembly, and the carrier module comprises a carrier and an X-axis assembly, the X-axis assembly is fixed on the base plate, and the carrier is installed on the X-axis assembly.

[0016] Additional aspects and advantages of the present application will be made apparent by the following description and the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description, taken in conjunction with the accompanying drawings, in which:

[0018] Figure 1 FIG. 1 is a structural schematic view of a gap measuring mechanism according to an embodiment of the present application;

[0019] Figure 2 FIG. 2 is a structural schematic view of a laser module of the gap measuring mechanism shown in FIG. 1; Figure 1 FIG. 3 is another structural schematic view of the laser module of the gap measuring mechanism shown in FIG. 1;

[0020] Figure 3 FIG. 4 is a structural schematic view of a base plate and a carrier module of the gap measuring mechanism shown in FIG. 1; Figure 1 FIG. 5 is another structural schematic view of the laser module of the gap measuring mechanism shown in FIG. 1;

[0021] Figure 4 FIG. 6 is a structural schematic view of a gap measuring device according to an embodiment of the present application. Figure 1

[0022] Figure 5

[0023] REFERENCE NUMERALS:

[0024] ​The substrate 100, the support 110, the moving module 200, the Y-axis assembly 210, the Z-axis assembly 220, the laser module 300, the laser head 310, the rotating assembly 320, the first rotating piece 321, the second rotating piece 322, the first rotating motor 323, the first rotating plate 324, the second rotating motor 325, the second rotating plate 326, the horizontal part 331, the vertical part 332, the carrier module 400, the carrier 410, the first clamp 411, the second clamp 412, the X-axis assembly 420, the first X-axis 421, the second X-axis 422, the rotating table 430;

[0025] The box body 500, the taking and placing opening 510, and the display 520. DETAILED DESCRIPTION

[0026] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.

[0027] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0028] In the description of the present application, the meaning of “several” is one or more, the meaning of “multiple” is two or more, greater than, less than, more than, etc. are understood as not including the number, “above”, “below”, “within”, etc. are understood as including the number. If it is described as “first”, “second”, etc., it is only used to distinguish technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0029] In the description of the present application, unless otherwise explicitly limited, the words “setting”, “installing”, “connecting”, “connecting”, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0030] The technical solutions of the present application are described in detail below by referring to the drawings and specific embodiments:

[0031] Please refer to Figures 1 to 3The embodiment discloses a gap measuring mechanism, which comprises a base plate 100, a moving module 200, a laser module 300 and a carrier module 400. The base plate 100 is provided with a support 110; the moving module 200 comprises a Y-axis assembly 210 and a Z-axis assembly 220, the Y-axis assembly 210 is installed on the support 110, and the Z-axis assembly 220 is connected with the Y-axis assembly 210 perpendicularly; the laser module 300 comprises a laser head 310 and a rotating assembly 320, the laser head 310 is connected with the rotating assembly 320, the rotating assembly 320 drives the laser head 310 to rotate, and the rotating assembly 320 is installed on the Z-axis assembly 220; the carrier module 400 comprises a carrier 410 and an X-axis assembly 420, the X-axis assembly 420 is fixed on the base plate 100, and the carrier 410 is installed on the X-axis assembly 420 and located below the laser head 310. The Z-axis assembly 220 is used for controlling the laser head 310 to move up and down and changing the measuring height; the Y-axis assembly 210 is used for driving the laser head 310 to move along the Y direction and changing the position of the laser head 310 in the Y direction. The gap is measured by using the laser reflection principle, the rotating assembly 320 is matched with multi-axis movement, the laser head 310 is driven to rotate along the horizontal plane and rotate along the measuring direction, the height, the horizontal rotation angle and the inclination angle of the laser head 310 are adjusted, so that the laser head 310 can measure different positions of the gap of the digital product shell, the gap of the digital product shell can be measured at multiple angles, the micro gap can be measured, and the measuring precision and the detection efficiency are improved.

[0032] Please refer to Figure 2 The rotating assembly 320 comprises a first rotating part 321 and a second rotating part 322 which are connected with each other, the second rotating part 322 is located below the first rotating part 321, the first rotating part 321 is installed on the Z-axis assembly 220, and the second rotating part 322 is connected with the laser head 310. The laser head 310 is driven to rotate along the horizontal plane by the first rotating part 321, and the laser head 310 is driven to rotate along the measuring direction by the second rotating part 322, so that the measuring points at different positions can automatically switch the different measuring postures of the laser head 310; the measuring postures comprise the measuring height of the laser head 310 and the measured gap, the angle at which the laser head 310 is tangent to the measured gap, and the inclination angle of the measuring direction of the laser head 310, and the measuring precision is improved.

[0033] Please refer to Figure 3 The first rotating part 321 comprises a first rotating motor 323 and a first rotating plate 324, the first rotating motor 323 is installed on the Z-axis assembly 220 through a connecting plate, the first rotating plate 324 is connected with the output end of the first rotating motor 323, and the first rotating motor 323 drives the laser head 310 to rotate along the horizontal plane. The directions of the gaps at different measuring points are different, the angle of the laser head 310 needs to be adjusted to be tangent to the direction of the gap, the laser head is rotated along the horizontal plane, so that the line scanning direction of the laser head 310 is tangent to the direction of the gap, and the measuring precision is improved.

[0034] Please refer to Figure 3 The second rotating member 322 comprises a second rotating motor 325 and a second rotating plate 326. The second rotating motor 325 is connected to the output end of the first rotating member 321, and the second rotating plate 326 is connected to the output end of the second rotating motor 325. The laser head 310 is installed on the second rotating plate 326, and the second rotating motor 325 drives the laser head 310 to rotate along the measuring direction. The laser head 310 is rotated along the measuring direction of the laser head 310, and the inclination angle of the laser head 310 is changed, so as to improve the measuring precision.

[0035] Please refer to Figure 3 The first rotating plate 324 comprises a horizontal part 331 and a vertical part 332 which are connected to each other. The first rotating plate 324 has an L-shaped structure, the horizontal part 331 is connected to the output end of the first rotating motor 323, and the second rotating motor 325 is installed on the vertical part 332. The first rotating plate 324 forms an L-shaped structure through the horizontal part 331 and the vertical part 332 which are connected to each other, so that the laser head 310 can rotate along the horizontal plane and rotate along the measuring direction.

[0036] Please refer to Figure 4 The X-axis assembly 420 comprises a first X-axis 421 and a second X-axis 422 which are parallel to each other. The carrier 410 comprises a first clamp 411 and a second clamp 412. The first clamp 411 is installed on the first X-axis 421, and the second clamp 412 is installed on the second X-axis 422. The front and back surfaces of the digital product are different in structure, and the gap needs to be measured separately. When the first clamp 411 is loaded with the digital product, the front surface of the digital product faces upward, and when the second clamp 412 is loaded with the digital product, the back surface of the digital product faces upward. The first X-axis 421 drives the first clamp 411 loaded with the digital product to move along the horizontal X direction, so as to change the position of the measuring point on the front surface of the digital product in the X direction. The second X-axis 422 drives the second clamp 412 loaded with the digital product to move along the horizontal X direction, so as to change the position of the measuring point on the back surface of the digital product in the X direction, so as to facilitate the measurement of the gap of the digital product.

[0037] Please refer to Figure 4 At least one of the first clamp 411 and the second clamp 412 is provided with a rotating table 430. When the front surface or the back surface of the digital product has an inclined surface, the rotating table 430 drives the first clamp 411 or the second clamp 412 to rotate, so that the inclined surface is rotated to be parallel to the bottom surface of the laser module 300, thereby facilitating the measurement of the gap around the inclined surface.

[0038] The embodiment also discloses a gap measuring device, which comprises a box body 500 and the gap measuring mechanism. Please refer to Figure 5 The gap measuring mechanism is located inside the box body 500. The box body 500 is provided with a display 520 and an industrial computer. The display 520, the moving module 200, the laser module 300 and the carrier module 400 are electrically connected to the industrial computer.

[0039] Please refer to Figure 5 The box 500 is provided with a take-in / take-out opening 510, the size of which matches the size of the carrier 410. The carrier 410 can extend from or retract into the box 500 from the take-in / take-out opening 510 to place digital products to be tested and take away digital products that have completed testing.

[0040] When measuring, please refer to Figure 5 In the initial state of the gap measurement device, the first fixture 411 is located at the access opening 510 of the housing 500. The operator places the digital product to be measured into the first fixture 411. Pressing the start switch causes the first fixture 411 to retract with the digital product into the housing 500, and the laser head 310 to be activated to measure the depth and width of each gap point on the front of the digital product. The first fixture 411 is driven along the first X-axis 421, the laser head 310 is driven along the Y-axis, and the rotation angle of the rotary table 430 is adjusted to change the measurement point on the front of the digital product. When measuring a specific gap point, the laser head 310's measurement posture is adjusted to match the measurement point by changing the movement distance of the Z-axis assembly 210 and adjusting the rotation angles of the first and second rotating members 321 and 322, thereby improving measurement accuracy. After measuring the front of the digital product, the first X-axis 421 drives the first fixture 411 out of the access opening 510 and out of the housing 500. The operator removes the digital product from the first fixture 411, flips it over, and places it into the second fixture 412. Pressing the start switch again causes the second fixture 412 to retract into the housing 500, activating the laser head 310 to measure the depth and width of each gap on the back of the digital product. During the measurement process, the second fixture 412 is driven along the second X-axis 422, and the laser head 310 is driven along the Y-direction, thereby changing the measurement point on the back of the digital product. After measuring the back of the digital product, the second X-axis 422 drives the second fixture 412 out of the access opening 510. The operator removes the digital product from the second fixture 412, completing the gap measurement for that digital product. The operator then places the next digital product into the first fixture 411, beginning the next round of testing. The laser reflection principle is applied to measure gaps. The first rotating member 321 and the second rotating member 322 cooperate to drive the laser head 310 to rotate along the horizontal plane and along the measurement direction. The height, horizontal rotation angle and tilt angle of the laser head 310 are adjusted so that the laser head 310 can measure different positions of the gaps in the digital product housing, realize multi-angle measurement of the gaps in the digital product housing, and can measure tiny gaps, thereby improving measurement accuracy and detection efficiency.

[0041] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A gap measuring mechanism, characterized in that: include: A substrate (100), wherein a bracket (110) is mounted on the substrate (100); A movable module (200), the movable module (200) comprising a Y-axis assembly (210) and a Z-axis assembly (220), the Y-axis assembly (210) being mounted on the bracket (110), and the Z-axis assembly (220) being vertically connected to the Y-axis assembly (210); A laser module (300), the laser module (300) comprising a laser head (310) and a rotating assembly (320), the laser head (310) being connected to the rotating assembly (320), the rotating assembly (320) driving the laser head (310) to rotate, and the rotating assembly (320) being mounted on the Z-axis assembly (220); A carrier module (400), the carrier module (400) comprising a carrier (410) and an X-axis assembly (420), the X-axis assembly (420) being fixed on the substrate (100), and the carrier (410) being mounted on the X-axis assembly (420) and located below the laser head (310).

2. The gap measuring mechanism according to claim 1, characterized in that: The rotating assembly (320) comprises a first rotating member (321) and a second rotating member (322) connected to each other, the second rotating member (322) being located below the first rotating member (321), the first rotating member (321) being mounted on the Z-axis assembly (220), and the second rotating member (322) being connected to the laser head (310).

3. The gap measuring mechanism according to claim 2, characterized in that: The first rotating member (321) comprises a first rotating motor (323) and a first rotating plate (324); the first rotating motor (323) is mounted on the Z-axis assembly (220) via a connecting plate; the first rotating plate (324) is connected to an output end of the first rotating motor (323); and the first rotating motor (323) drives the laser head (310) to rotate along a horizontal plane.

4. The gap measuring mechanism according to claim 3, characterized in that: The second rotating member (322) includes a second rotating motor (325) and a second rotating plate (326), wherein the second rotating motor (325) is connected to the output end of the first rotating member (321), and the second rotating plate (326) is connected to the output end of the second rotating motor (325). The laser head (310) is mounted on the second rotating plate (326), and the second rotating motor (325) drives the laser head (310) to rotate along the measuring direction.

5. The gap measuring mechanism according to claim 4, characterized in that: The first rotating plate (324) comprises a horizontal portion (331) and a vertical portion (332) connected to each other. The first rotating plate (324) is in an L-shaped structure. The horizontal portion (331) is connected to the output end of the first rotating motor (323), and the second rotating motor (325) is mounted on the vertical portion (332).

6. The gap measuring mechanism according to claim 1, characterized in that: The X-axis assembly (420) includes a first X-axis (421) and a second X-axis (422) that are parallel to each other.

7. The gap measuring mechanism according to claim 6, characterized in that: The carrier (410) comprises a first clamp (411) and a second clamp (412), wherein the first clamp (411) is mounted on the first X-axis (421), and the second clamp (412) is mounted on the second X-axis (422).

8. The gap measuring mechanism according to claim 7, characterized in that: At least one of the first fixture (411) and the second fixture (412) is equipped with a rotating table (430).

9. A gap measuring device, comprising a box (500), characterized in that: The invention further comprises a gap measuring mechanism according to any one of claims 1 to 8, wherein the gap measuring mechanism is located inside the box (500), the box (500) is provided with a display (520) and an industrial computer, and the display (520), the mobile module (200), the laser module (300) and the carrier module (400) are all electrically connected to the industrial computer.

10. The gap measuring device according to claim 9, characterized in that: The box (500) is provided with a take-in / take-out opening (510), and the size of the take-in / take-out opening (510) is adapted to the size of the carrier (410).

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