Device for detecting bonding quality of window adhesive of motor train unit
By designing a device for detecting the bonding quality of EMU window adhesives and using a test probe and a pressure gauge in combination with a rotating handle, the problem of difficulty in identifying the bonding quality in the existing technology was solved, and a fast and accurate detection effect was achieved.
Patent Information
- Application Number
- CN202422593633.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-27
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-27
AI Technical Summary
Existing technologies make it difficult to quickly and effectively identify the bonding quality of EMU window glass adhesives, resulting in problems such as leakage, debonding, gaps, and insufficient glue during the production process.
A device for testing the bonding quality of EMU window adhesives was designed. The device uses a test probe and a pressure gauge combined with a rotary handle to evaluate the bonding quality through the movement of the device and the pressure change, providing intuitive numerical judgment.
The efficiency and accuracy of bonding quality inspection are improved, bonding defects can be found quickly, and problems that are difficult to identify with the naked eye are avoided. The structure is simple and the cost is low.
Smart Images

Figure CN223449774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a motor train unit window adhesive bonding quality detection device. BACKGROUND
[0002] At present, the motor train unit window glass is connected through an adhesive, and the adhesive is an opaque material, and the bonding quality cannot be effectively and quickly identified after solidification, so that it is difficult to find quality accidents in the manual operation process, resulting in problems such as water leakage, adhesive separation, gaps, and insufficient adhesive amount in the actual production process of part of the vehicles.
[0003] In order to better and more effectively detect whether the adhesive quality has defects such as insufficient adhesive or incomplete bonding, and quickly and effectively find the defect points, an effective detection technology is needed.
[0004] Therefore, in order to meet the actual needs, the application provides a motor train unit window adhesive bonding quality detection device. SUMMARY
[0005] In view of the defects in the prior art, the application aims to provide a motor train unit window adhesive bonding quality detection device, which detects the adhesive bonding quality according to the actual detection requirements of the train use, and effectively improves the efficiency of the detection equipment in the measurement process.
[0006] To achieve the above purpose, the technical scheme adopted by the application is:
[0007] The application provides a motor train unit window adhesive bonding quality detection device, which comprises:
[0008] A support seat, the bottom center of the support seat is provided with a working cavity;
[0009] A rotating handle is arranged on the top surface of the support seat;
[0010] A pressure gauge is arranged on the top surface of the rotating handle;
[0011] A test probe is arranged at the bottom of the support seat and located in the working cavity; wherein,
[0012] The test probe is in transmission connection with the inside of the pressure gauge;
[0013] The rotating handle is configured to drive the pressure gauge and the test probe to move up and down in the height direction of the support seat.
[0014] On the basis of the above technical scheme, the support seat comprises:
[0015] A base body;
[0016] at least two base feet uniformly distributed on the bottom surface of the base body;
[0017] the working cavity is formed between the base body and each base foot.
[0018] On the basis of the above technical solutions, the pressure gauge comprises:
[0019] a pressure gauge body;
[0020] a pressure gauge base provided at the bottom of the pressure gauge body, and a probe mounting cavity is arranged in the pressure gauge base;
[0021] a top of the test probe is arranged in the probe mounting cavity and is in transmission connection with the inside of the pressure gauge body; wherein,
[0022] the pressure gauge base is arranged in the rotating handle;
[0023] the rotating handle is configured to drive the pressure gauge base to move up and down in the height direction of the support seat, so as to drive the pressure gauge body and the test probe to move synchronously in the support seat.
[0024] Compared with the prior art, the application has the following advantages:
[0025] According to the actual detection requirements of the adhesion of the train, the adhesion quality of the adhesive is detected, and the efficiency of the detection equipment in the measurement process is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0027] Fig. 1 is a structural schematic view of the detection device for the adhesion quality of the adhesive of the EMU window according to the embodiments of the application;
[0028] Fig. 2 is a sectional view of the detection device for the adhesion quality of the adhesive of the EMU window according to the embodiments of the application;
[0029] In the drawings:
[0030] 1, support seat; 10, working cavity; 11, base body; 12, base foot; 2, rotating handle; 3, pressure gauge; 30, pressure gauge body; 31, pressure gauge base; 310, probe mounting cavity; 4, test probe. DETAILED DESCRIPTION
[0031] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0032] The embodiments of the present application are further described below in detail with reference to the drawings.
[0033] The embodiments of the present application provide a detection device for the bonding quality of a bonding agent of a motor train unit window, which detects the bonding quality of the bonding agent according to the actual detection requirement of the bonding of a train, and effectively improves the efficiency of the detection equipment in the measuring process.
[0034] In order to achieve the above technical effects, the general idea of the present application is as follows:
[0035] A detection device for the bonding quality of a bonding agent of a motor train unit window, comprising:
[0036] A support seat 1, a working cavity 10 is arranged at the bottom center of the support seat 1;
[0037] A rotating handle 2 arranged on the top surface of the support seat 1;
[0038] A pressure gauge 3 arranged on the top surface of the rotating handle 2;
[0039] A test probe 4 arranged at the bottom of the support seat 1 and located in the working cavity 10; wherein,
[0040] The test probe 4 is internally transmissionally connected with the pressure gauge 3;
[0041] The rotating handle 2 is configured to drive the pressure gauge 3 and the test probe 4 to move up and down in the height direction of the support seat 1.
[0042] The embodiments of the present application are further described below in detail with reference to the drawings.
[0043] Referring to Figs. 1-2 The present application provides a detection device for the bonding quality of a bonding agent of a motor train unit window, comprising:
[0044] A support seat 1, a working cavity 10 is arranged at the bottom center of the support seat 1;
[0045] A rotating handle 2 arranged on the top surface of the support seat 1;
[0046] a pressure gauge 3 arranged on the top surface of the rotating handle 2;
[0047] a test probe 4 arranged on the bottom of the support base 1 and located in the working cavity 10; wherein,
[0048] the test probe 4 is internally transmissionally connected with the pressure gauge 3;
[0049] the rotating handle 2 is configured to drive the pressure gauge 3 and the test probe 4 to move up and down in the height direction of the support base 1.
[0050] It should be noted that the technical scheme of the embodiment of the present application is simple in structure, convenient and quick to operate. After the operation of the existing EMU window glass adhesive is completed, it is difficult to test whether the interior is full of adhesive and whether there are air bubbles, etc. The naked eye cannot be observed, and it is difficult to compare the sound measurement by knocking. It is relatively easy to use destructive testing methods, but it is not suitable for on-site inspection.
[0051] The technical scheme of the embodiment of the present application is tested in advance for each type of bonding joint. Different values are tested for joints of different qualities. The detection equipment is adjusted according to these test data, so that the equipment displays corresponding pressure under corresponding stroke. If the corresponding stroke and the displayed pressure value are different, and the value exceeds a certain difference, it indicates that the internal adhesive quality has a problem. The position of the adhesive quality defect can be quickly and simply found out.
[0052] In the embodiment of the present application, the adhesive bonding quality detection is carried out according to the actual detection requirements of the bonding of the train, which effectively improves the efficiency of the detection equipment in the measurement process.
[0053] Further, the support base 1 comprises:
[0054] a base body 11;
[0055] at least two base feet 12 uniformly distributed on the bottom surface of the base body 11;
[0056] the working cavity 10 is formed between the base body 11 and each base foot 12.
[0057] Further, the pressure gauge 3 comprises:
[0058] a pressure gauge body 30;
[0059] a pressure gauge base 31 arranged on the bottom of the pressure gauge body 30, and a probe mounting cavity 310 is arranged in the pressure gauge base 31;
[0060] The top of the test probe 4 is arranged in the probe mounting cavity 310 and is in transmission connection with the inside of the pressure gauge body 30; wherein,
[0061] The pressure gauge base 31 is arranged in the rotating handle 2;
[0062] The rotating handle 2 is configured to drive the pressure gauge base 31 to move up and down in the height direction of the support seat 1, so as to drive the pressure gauge body 30 and the test probe 4 to move synchronously in the support seat 1.
[0063] The technical scheme of the embodiment of the application has the following technical points in specific implementation:
[0064] The support seat 1 of a specified detection device is mainly composed of an aluminum alloy structure with a hardness greater than that of an adhesive after solidification, and the bottom is a circular arc. The circular arc bottom is covered with plastic in the part in contact with the surface of the vehicle. The circular arc is used to adapt to the shapes of the outer surfaces of various vehicle bodies, and the plastic covering prevents damage to the paint of the vehicle. When in use, the support seat 1 is placed on both sides of the rubber joint, and the pressure gauge body 30 is adjusted to be perpendicular to the rubber joint as much as possible by the cylindrical contact surface, and the plastic covering prevents damage to the paint on the surface of the vehicle body.
[0065] The upper end of the support seat 1 is provided with a threaded inner hole, which is used to move the pressure gauge body 30 and the pressure gauge base 31 up and down when the rotating handle 2 is shaken.
[0066] The upper end of the support seat 1 is provided with a scale on the outside, and the circumference is 360 degrees.
[0067] Furthermore, the pressure gauge body 30 and the pressure gauge base 31 can rotate freely, but the up-and-down movement is limited, and the pressure gauge body 30 moves up and down together with the pressure gauge base 31;
[0068] The outer part of the ground section of the pressure gauge base 31 is externally threaded and matched with the central threaded hole of the support seat 1.
[0069] If necessary, the rotating handle 2 and the pressure gauge base 31 can be welded together to form one component in structure, and the pressure gauge base 31 rotates with the rotating handle 2;
[0070] The non-threaded part of the upper part of the pressure gauge base 31 is provided with a downward arrow, which corresponds to the scale of the support seat 1, and the rotation degree of the rotating handle 2 can be accurately recorded.
[0071] In use, the pressure gauge body 30 moves downward with the pressure gauge base 31, the internal test probe 4 abuts against the cured adhesive surface, and the pressure gauge body 30 moves downward with the rotation of the handle 2, the test probe 4 is subjected to an increased force, the reading of the pressure gauge body 30 changes, and the value of the pressure gauge body 30 is read after reaching the specified stroke. Whether it is normal or not is determined according to the correct data obtained in the preliminary test.
[0072] If necessary, the position of the test probe 4 and the rotating stroke are adjusted in advance according to the laboratory data of different adhesive joints, and the data values of each position and each measuring point are recorded and compared with the test data to determine whether the adhesive quality meets the requirements through the difference.
[0073] In summary, the technical scheme of the embodiment of the application has simple structure, low cost, and strong practicability, and can effectively and intuitively obtain a conclusion in real time.
[0074] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms "upper", "lower", etc. are based on the positions or location relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0075] It should be noted that in the present application, relationship terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the sentence "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0076] The foregoing detailed description of the application has been presented for purposes of illustration and description. Various modifications and changes can be made to these embodiments without departing from the spirit and scope of the application. It is intended that the scope of the application should not be limited by the particular representative embodiments described above.
Claims
1. A device for detecting the bonding quality of adhesives for EMU windows, characterized in that: The detection device comprises: A support base (1), wherein a working chamber (10) is provided at the center of the bottom of the support base (1); A rotating handle (2) provided on the top surface of the support seat (1); a pressure gauge (3) provided on the top surface of the rotating handle (2); A test probe (4) is provided at the bottom of the support seat (1) and is located in the working chamber (10); wherein, The test probe (4) is internally connected to the pressure gauge (3); The rotating handle (2) is configured to drive the pressure gauge (3) and the test probe (4) to move up and down in the height direction of the support base (1).
2. The device for detecting the bonding quality of the window adhesive of a train set according to claim 1, characterized in that: The support seat (1) comprises: Base body (11); At least two base legs (12) evenly distributed on the bottom surface of the base body (11); The working chamber (10) is formed between the base body (11) and each of the base legs (12).
3. The device for detecting the bonding quality of the window adhesive of a train set according to claim 1, characterized in that: The pressure gauge (3) comprises: Pressure gauge body (30); a pressure gauge base (31) disposed at the bottom of the pressure gauge body (30), wherein a probe mounting cavity (310) is provided in the pressure gauge base (31); The top of the test probe (4) is arranged in the probe installation cavity (310) and is transmission-connected to the inside of the pressure gauge body (30); wherein, The pressure gauge base (31) is arranged in the rotating handle (2); The rotating handle (2) is configured to drive the pressure gauge base (31) to move up and down in the height direction of the support seat (1), thereby driving the pressure gauge body (30) and the test probe (4) to move synchronously on the support seat (1).