Appearance detection device for winding of induction transformer

Abstract

The appearance detection device comprises a machine base, a detection frame, an appearance detection structure, a workbench, a conveying table, a conveying belt and a limiting base, the detection frame is arranged on one side above the machine base, the appearance detection structure is arranged in the middle of the inner top face of the detection frame, and the workbench is arranged on the middle portion of the detection frame. A workbench is arranged in the middle of the surface of the machine base and located below the front side of the detection frame, a conveying table is arranged on the front side of the machine base, a conveying belt is arranged on the surface of the conveying table, and a limiting base is installed on the surface of the conveying belt. According to the appearance detection device for winding of the induction transformer, the conveying table is annularly arranged, the conveying belt moves anticlockwise on the inner surface of the conveying table, continuous and efficient conveying is achieved, continuous and efficient detection of the induction transformer is achieved through the annular conveying table and an automatic detection structure, and the detection efficiency is improved. And the infrared detection platform and the limiting seat ensure that the induction transformer is stably and accurately positioned in the detection process.

Description

TECHNICAL FIELD

[0001] The utility model relates to inductance transformer detection device technical field, concretely relates to a kind of appearance detection device for inductance transformer winding. BACKGROUND

[0002] Inductance transformer is an important electronic component, and its working principle and characteristics are crucial to the normal operation of electronic equipment. Inductance transformer is an electronic device that works based on electromagnetic induction principle. It generates induced current through the change of coil in the magnetic field, thereby realizing the transformation of voltage and current. When a part of the conductor of the closed loop is in an alternating electromagnetic field, the conductor will generate an induced electromotive force due to cutting magnetic lines, and then form an alternating current. Inductance transformer utilizes this principle to realize the rise and fall of voltage through coils of different turns.

[0003] The existing inductance transformer detection device does not have the effect of continuous detection in use, such as the detection device for transformer disclosed in application No. CN202222617578.4. Some existing detection devices may be designed for single or batch detection mode, and only one or a small number of inductance transformers can be detected each time, which leads to the need to frequently replace the measured objects during detection, thereby interrupting the continuity of the detection process. The device lacking the ability of continuous detection will be greatly limited in detection efficiency. When facing large-scale production or requiring rapid response, this detection method may not meet the production demand, resulting in a decrease in production efficiency. Continuous detection not only requires efficient completion of detection tasks, but also needs real-time monitoring and timely feedback of the detection process. However, some existing detection devices may lack these functions, which cannot timely discover and solve problems occurring in the detection process, thereby increasing the complexity of device use and the workload of operators.

[0004] Therefore, it is necessary to invent an appearance detection device for inductance transformer winding to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims to provide an appearance detection device for inductance transformer winding to solve the problem of lack of continuous detection in use in the prior art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: an appearance detection device for inductance transformer winding, including frame, detection frame, appearance detection structure, work table, conveying table, conveyer belt and limit seat, the side of the upper portion of frame is provided with detection frame, the inner top portion of detection frame is provided with appearance detection structure, the surface middle portion of frame is provided with work table, and work table is located below the front side of detection frame, the front side of frame is provided with conveying table, the surface of conveying table is provided with conveyer belt, the surface of conveyer belt is installed with limit seat.

[0007] Preferably, the conveying table is annularly arranged, and the conveyer belt moves in a counterclockwise direction on the inner surface of the conveying table.

[0008] Preferably, a display controller is mounted on the surface of the frame, and a label plate is arranged on the front side of the top end of the detection frame.

[0009] Preferably, two auxiliary sliding grooves are formed below the front side of the detection frame, auxiliary sliding blocks are mounted in the auxiliary sliding grooves, and the front ends of the auxiliary sliding blocks are fixedly connected to the rear end of the work table.

[0010] Preferably, the appearance detection structure comprises a moving groove, a reciprocating screw rod and a motor, the moving groove is formed in the inner top portion of the detection frame, the reciprocating screw rod is mounted in the moving groove, one end of the reciprocating screw rod is connected to the motor, and the motor is located above the middle portion of the rear side of the detection frame.

[0011] Preferably, a moving seat is mounted on the outer surface of the reciprocating screw rod, a detection camera is mounted below the moving seat, the lens of the detection camera is aligned with the conveying table, and the detection camera moves in a straight line direction according to the movement of the reciprocating screw rod.

[0012] Preferably, automatic lifting columns are mounted between the bottom surface of the work table and the surface of the frame, an infrared detection table is arranged on the surface of the work table, an infrared detector is arranged on the front side of the infrared detection table, the scanning end of the infrared detector faces one side of the conveying table, and the infrared detection table adjusts the rising or falling position according to the lifting of the automatic lifting columns.

[0013] Preferably, a limiting frame is arranged above the limit seat, butt joint columns are fixedly mounted on the four corners of the bottom surface of the limiting frame, butt joint slots matched with the butt joint columns are formed on the four corners of the surface of the limit seat, and the surface of the limit seat is used for placing inductance transformers to be detected.

[0014] In the above technical scheme, the utility model provides the technical effect and advantages:

[0015] The appearance detection device for the inductance transformer winding is provided with a circular conveying table, the conveying belt on the inner surface of the conveying table moves in a counterclockwise direction, continuous and efficient conveying is realized, the limit seat is mounted on the surface of the conveying belt, the stability of the inductance transformer during conveying is ensured, the automatic lifting column is mounted between the four corners of the bottom surface of the workbench and the surface of the machine base, the height of the workbench can be adjusted according to the requirement, the infrared detection table is arranged on the surface of the workbench, the infrared detector is arranged on the front side, the position or state of the inductance transformer is detected, the moving groove is arranged in the middle of the top surface of the detection frame, the reciprocating lead screw is mounted in the moving groove, one end of the reciprocating lead screw is connected with the motor, the reciprocating lead screw is driven to rotate, the moving seat is mounted on the outer surface of the reciprocating lead screw, the detection camera is mounted below the moving seat, the camera lens is aligned with the conveying table, and the detection camera moves in a straight line direction to shoot under the action of the reciprocating lead screw;

[0016] Through the circular conveying table and the automatic detection structure, continuous and efficient detection of the inductance transformer is realized, the infrared detection table and the limit seat ensure the stability and accurate positioning of the inductance transformer during detection, the automatic lifting column and the moving detection camera can adjust the height and shooting position according to the requirement, different specifications of the inductance transformer are adapted, the display controller provides more intuitive observation and recording of the data information detected by the transformer for the operator, and the operator is facilitated to use. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the utility model;

[0018] Figure 2 It is a rear view structure schematic view of the utility model;

[0019] Figure 3 It is a conveying table structure schematic view of the utility model;

[0020] Figure 4 It is an appearance detection structure schematic view of the utility model;

[0021] Figure 5 It is a limit seat and limit frame installation structure schematic view of the utility model.

[0022] BRIEF DESCRIPTION OF DRAWINGS

[0023] 1, machine base;2, detection frame;201, auxiliary sliding groove;202, auxiliary sliding block;3, appearance detection structure;301, moving groove;302, reciprocating lead screw;303, motor;304, moving seat;305, detection camera;4, workbench;401, automatic lifting column;402, infrared detection table;403, infrared detector;5, conveying table;6, conveying belt;7, limit seat;701, limit frame;702, butt joint plug column;703, butt joint slot;8, display controller;9, label plate. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] The utility model provides Figures 1-5 The device for inspecting the winding of an inductor transformer shown in the figure comprises a machine base 1, an inspection frame 2 and an appearance inspection structure 3. The inspection frame 2 is provided on one side above the machine base 1. Two auxiliary chutes 201 are respectively provided on the front and lower sides of the inspection frame 2. Auxiliary sliders 202 are installed inside the auxiliary chutes 201. The front ends of the auxiliary sliders 202 are fixedly connected to the two sides of the rear end of the workbench 4. The appearance inspection structure 3 is provided in the middle of the inner top surface of the inspection frame 2. The appearance inspection structure 3 comprises a moving groove 301, a reciprocating screw 302 and an electric The moving groove 301 is provided in the middle of the inner top surface of the detection frame 2. A reciprocating screw 302 is installed inside the moving groove 301. One end of the reciprocating screw 302 is connected to the motor 303. The motor 303 is located above the middle of the rear side of the detection frame 2. A moving seat 304 is installed on the outer surface of the reciprocating screw 302. A detection camera 305 is installed below the moving seat 304. The lens of the detection camera 305 is aimed at the conveying platform 5, and the detection camera 305 moves in a straight line according to the movement of the reciprocating screw 302.

[0026] A workbench 4 is provided in the middle of the surface of the machine base 1, and the workbench 4 is located below the front side of the detection frame 2. An automatic lifting column 401 is installed between the four corners of the bottom surface of the workbench 4 and the surface of the machine base 1. An infrared detection platform 402 is provided on the surface of the workbench 4. An infrared detector 403 is provided on the front side of the infrared detection platform 402. The scanning end of the infrared detector 403 faces the side of the conveying platform 5. The infrared detection platform 402 is adjusted to rise or fall according to the rise and fall of the automatic lifting column 401. A conveying platform 5 is provided on the front side of the machine base 1. The surface of the conveying platform 5 is provided with a conveying Belt 6 and conveying platform 5 are arranged in a ring shape, and conveyor belt 6 moves in a counterclockwise direction on the inner surface of conveying platform 5. A limit seat 7 is installed on the surface of conveyor belt 6, and a limit frame 701 is arranged above the limit seat 7. The four corners of the bottom surface of limit frame 701 are fixed with docking posts 702, and the four corners of the surface of limit seat 7 are provided with docking slots 703 that are engaged with docking posts 702. The surface of limit seat 7 is used to place the inductor transformer to be tested, and a display controller 8 is installed on one edge of the surface of machine base 1, and a label plate 9 is provided in the middle of the front side of the top of detection frame 2.

[0027] This utility works as follows:

[0028] Refer to the instruction manual Figures 1-5For this kind of inductance transformer winding appearance detection device, in use, first the inductance transformer winding is placed on the limiting seat 7, these limiting seats 7 are moved counterclockwise on the annularly arranged conveying table 5 through the conveying belt 6, this annular design ensures continuous detection process, improves detection efficiency, when the inductance transformer winding moves to the detection frame 2 below along with the conveying belt 6, the appearance detection structure 3 starts to work, the detection camera 305 is driven by the motor 303, through the linear movement of the reciprocating screw 302 in the moving groove 301, the inductance transformer winding is photographed and image collected in the directly above position, the collected image is transmitted to the display controller 8 for analysis and processing, to identify the appearance defects of the winding, such as fracture, misplacement, stain, etc., on the workbench 4, the infrared detection table 402 and the infrared detector 403 work together, further detect the temperature or other infrared characteristics of the inductance transformer winding through infrared scanning, to assist in judging the quality and health condition of the winding, the infrared detection table 402 can be adjusted in position according to the lifting of the automatic lifting column 401, to adapt to inductance transformer windings of different heights or sizes, the detection result is displayed in real time through the display controller 8, and can be recorded in the label plate 9 or database, for subsequent traceability and quality management;

[0029] In use, the inductance transformer winding to be detected is placed on the limiting seat 7 first, and it is ensured that they are fixed stably by the limiting frame 701 and the butt joint plug 702, the device is started, it is checked whether the equipment such as the conveying belt 6, the motor 303, the infrared detector 403 is normal, the inductance transformer winding enters the detection area automatically along with the conveying belt 6, after detection by the appearance detection structure 3 and the infrared detection table 402, during the detection process, the operator can monitor the detection result in real time through the display controller 8, and adjust the detection parameter or carry out other operation according to the need, according to the detection result, the operator can carry out subsequent processing such as packaging, warehousing to the qualified inductance transformer winding, for the unqualified product, it needs to be repaired, rechecked or scrapped, and the relevant information is recorded for subsequent analysis and improvement.

Claims

1. An appearance inspection device for winding an inductor transformer, comprising a base (1), a detection frame (2), an appearance inspection structure (3), a workbench (4), a conveying table (5), a conveyor belt (6) and a limit seat (7), characterized in that: An inspection frame (2) is provided on one side above the machine base (1), an appearance inspection structure (3) is provided in the middle of the inner top surface of the inspection frame (2), a workbench (4) is provided in the middle of the surface of the machine base (1), and the workbench (4) is located below the front side of the inspection frame (2), a conveying platform (5) is provided on the front side of the machine base (1), a conveyor belt (6) is provided on the surface of the conveyor belt (5), and a limit seat (7) is installed on the surface of the conveyor belt (6).

2. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: The conveying platform (5) is arranged in a ring shape, and the conveyor belt (6) moves in a counterclockwise direction on the inner surface of the conveying platform (5).

3. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: A display controller (8) is installed on one edge of the surface of the machine base (1), and a label plate (9) is provided at the middle of the front side of the top end of the detection frame (2).

4. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: Two auxiliary slide grooves (201) are respectively provided below the front side of the detection frame (2), and auxiliary sliders (202) are installed inside the auxiliary slide grooves (201). The front ends of the auxiliary sliders (202) are fixedly connected to both sides of the rear end of the workbench (4).

5. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: The appearance detection structure (3) comprises a movable groove (301), a reciprocating screw (302) and a motor (303); the movable groove (301) is opened in the middle of the inner top surface of the detection frame (2); the reciprocating screw (302) is installed inside the movable groove (301); one end of the reciprocating screw (302) is connected to the motor (303); the motor (303) is located above the middle of the rear side of the detection frame (2).

6. The appearance inspection device for inductor transformer windings according to claim 5, characterized in that: A moving seat (304) is installed on the outer surface of the reciprocating screw (302), and a detection camera (305) is installed below the moving seat (304). The lens of the detection camera (305) is aligned with the conveying platform (5), and the detection camera (305) moves in a linear direction according to the movement of the reciprocating screw (302).

7. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: Automatic lifting columns (401) are installed between the four corners of the bottom surface of the workbench (4) and the surface of the machine base (1); an infrared detection platform (402) is provided on the surface of the workbench (4); an infrared detector (403) is provided on the front side of the infrared detection platform (402); the scanning end of the infrared detector (403) faces the side of the conveying platform (5); and the infrared detection platform (402) is adjusted to rise or fall according to the rise and fall of the automatic lifting columns (401).

8. The appearance inspection device for inductor transformer windings according to claim 1, characterized in that: A limiting frame (701) is provided above the limiting seat (7), and docking pins (702) are fixedly installed at the four corners of the bottom surface of the limiting frame (701). Docking slots (703) that are engaged with the docking pins (702) are provided at the four corners of the surface of the limiting seat (7), and the surface of the limiting seat (7) is used to place the inductor transformer to be tested.

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