Fixing tool for inserting yoke piece on ultra-wide iron core

By using the first and second clamping frames to clamp and fix the yoke piece on the extra-wide core in the insertion tooling, combined with the optical axis and screw connection, the problem of bulging and deformation of the yoke piece on the extra-wide core during the insertion process is solved, and stable clamping and flexible adjustment are achieved.

CN223450685UActive Publication Date: 2025-10-17TBEA SHENYANG TRANSFORMER GRP CO LTD
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Patent Information

Application Number
CN202422899317.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-17
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the prior art, the upper yoke of an iron core with an extra-wide size is prone to bulging and deformation during the insertion process, and the existing tooling design, which mainly adjusts the height, cannot effectively solve the problem.

Method used

The first clamping frame and the second clamping frame are used to clamp the support plate and the yoke on the iron core from both sides, and stable clamping is achieved through the connecting shaft. The optical axis part of the connecting shaft is equal to the thickness of the yoke on the iron core to avoid drilling, and the screw part is connected with the nut to ensure stability.

Benefits of technology

It effectively prevents the bulging and deformation of the yoke on the ultra-wide core, is easy to install and can be flexibly adjusted to meet the needs of the yoke on the core with different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a fixing tool for inserting an upper yoke piece of an ultra-wide iron core, which comprises a supporting beam, supports, a supporting plate and a clamping assembly, two ends of the supporting beam are respectively arranged on the corresponding supports, the upper end of the upper yoke piece of the iron core is fixed on the supporting beam, and the clamping assembly comprises a first clamping frame, a second clamping frame and a connecting shaft. And the first clamping frame, the supporting plate, the iron core upper yoke piece and the second clamping frame are sequentially contacted and are fixedly clamped through the connecting shaft. The supporting plate and the iron core upper yoke piece are clamped and fixed from the two sides through the first clamping frame and the second clamping frame, and therefore the situation that the ultra-wide iron core upper yoke piece swells, deforms and the like is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to transformer technical field, concretely is a kind of fixed tool for super-wide iron core upper yoke piece insertion piece. BACKGROUND

[0002] After the coil of transformer body is online, yoke piece needs to be inserted to make the iron core form a complete closed magnetic circuit, and with the development of transformer product, the iron core upper yoke piece of super-wide size appears in prior art.In actual production, it is found that the iron core upper yoke piece of super-wide size is prone to bulge deformation due to factors such as large area, and the design direction of the iron core upper yoke piece insertion piece tool in prior art is mainly to adjust height to ensure insertion in place, which cannot solve the problem that the iron core upper yoke piece of super-wide size is prone to bulge deformation.

[0003] For example, CN212990906U patent discloses an iron core insertion piece support frame, which includes a support platform and a support frame, the support platform is arranged at the top of the two support frames at both ends respectively, but the design purpose of the device is to realize height adjustment by using the support frame, wherein the support frame includes a lower support frame and an upper support frame, the upper support frame is arranged on the lower support frame, and the upper support frame includes an upper support beam and a height adjustment rod. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of fixed tool for super-wide iron core upper yoke piece insertion piece, it is fixed by first clamping frame and second clamping frame from both sides to yoke piece and iron core upper yoke piece strutting plate, to prevent the iron core upper yoke piece of super-wide size from appearing bulge deformation etc.

[0005] The utility model aims at realizing by the following technical scheme:

[0006] A kind of fixed tool for super-wide iron core upper yoke piece insertion piece, including support beam, bracket, strutting plate and clamping assembly, wherein support beam both ends are arranged on corresponding bracket respectively, iron core upper yoke piece upper end is fixed on the support beam, the clamping assembly includes first clamping frame, second clamping frame and connecting shaft, and the first clamping frame, strutting plate, iron core upper yoke piece, second clamping frame sequentially contact and are fixed by the connecting shaft clamping.

[0007] The connecting shaft includes middle optical axis part and screw rod part separately arranged on both sides of the optical axis part, the screw rod part on one side of the optical axis part sequentially passes through strutting plate hole on strutting plate and first through hole on first clamping frame, and is screw-threaded connected with nut, the other screw rod part passes through second through hole on second clamping frame and is screw-threaded connected with nut.

[0008] The length L of the light shaft part is equal to the thickness of the upper yoke sheet of the core.

[0009] The support beam is clamped and fixed by the tightening bolts on the two side connecting plates after the position of the support beam is determined.

[0010] The support plate bracket is arranged at the lower end of the support plate.

[0011] The utility model discloses the advantages and positive effect are:

[0012] 1. The utility model discloses the first clamping frame and second clamping frame are clamped and fixed from two sides to support plate and the upper yoke sheet of core, and then prevent the upper yoke sheet of core of super wide size and appear the situation such as bulging deformation.

[0013] 2. The utility model discloses the connecting shaft includes the light shaft part in the middle and the screw rod part on both sides, wherein the length L of the light shaft part is equal to the thickness of the upper yoke sheet of core, so that on one hand can avoid drilling the threaded hole on the upper yoke sheet of core, on the other hand, when the rear side of the light shaft part is aligned with the rear side of the upper yoke sheet of core, the second clamping frame can be installed.

[0014] 3. The utility model discloses the support beam both sides support frame can be flexibly adjusted width according to actual needs, wherein the support frame upper end both sides are equipped with the connecting plate, and the connecting plate is equipped with the tightening bolt, when the position of support frame is determined, the operating personnel twists the tightening bolt on the two side connecting plates and clamps the support beam to realize fixed. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the use state schematic drawing of the utility model,

[0016] Figure 2 It is Figure 1 It is the enlarged schematic view of the upper yoke sheet of core and support plate cooperation,

[0017] Figure 3 It is Figure 1 It is another angle schematic drawing of the utility model,

[0018] Figure 4 It is Figure 3 It is the enlarged schematic view of the upper yoke sheet of core and support plate cooperation

[0019] Figure 5 It is Figure 1 It is the structure schematic drawing of connecting shaft.

[0020] Wherein, 1 is the upper yoke of the core, 2 is the support, 201 is the connecting plate, 3 is the support beam, 4 is the support plate, 401 is the support plate support, 402 is the support plate hole, 5 is the first clamping frame, 6 is the connecting shaft, 601 is the screw rod part, 602 is the optical shaft part, and 7 is the second clamping frame. DETAILED DESCRIPTION

[0021] The utility model will be further described in connection with the drawings.

[0022] As Figures 1 to 5 shown, the utility model discloses support beam 3, support 2, support plate 4 and clamping assembly, wherein support beam 3 both ends are located on corresponding support 2 respectively, and the upper yoke of the core 1 upper end is fixed on support beam 3, and the clamping assembly includes first clamping frame 5, second clamping frame 7 and connecting shaft 6, wherein the utility model works, first clamping frame 5, support plate 4, the upper yoke of the core 1, second clamping frame 7 are in contact in proper order and are fixed through connecting shaft 6, so that first clamping frame 5 and second clamping frame 7 can be clamped and fixed from both sides support plate 4 and the upper yoke of the core 1, and then prevent the upper yoke of the core 1 of super wide size from appearing the situation such as bulging deformation.

[0023] As Figure 5 shown, in the embodiment, connecting shaft 6 includes the optical shaft part 602 in the middle and the screw rod part 601 separately arranged on both sides of the optical shaft part 602, wherein the screw rod part 601 of one side of the optical shaft part 602 is in sequence through support plate hole 402 on support plate 4 and first through hole on first clamping frame 5 and is connected with the nut threadedly, and the screw rod part 601 on the other side is through second through hole on second clamping frame 7 and is connected with the nut threadedly, and the nut on both sides guarantees that support plate 4 and the upper yoke of the core 1 are clamped and fixed.The length L of the optical shaft part 602 is equal to the thickness of the upper yoke of the core 1, so that on the one hand can avoid drilling the threaded hole on the upper yoke of the core 1, and on the other hand is also convenient to adjust when installing, wherein the screw rod part 601 of one side of connecting shaft 6 is in sequence through the upper yoke of the core 6, support plate 4 and first clamping frame 5 and is connected with the nut, then operating personnel can rotate connecting shaft 6 to observe whether the rear end of optical shaft part 602 is flush with the rear side of the upper yoke of the core 1, and after flush, second clamping frame 7 is installed.

[0024] In addition, when the thickness of the core yoke 1 changes, the connecting shaft 6 can be replaced to ensure that the length L of the optical axis portion 602 matches the thickness of the core yoke 1, while ensuring that the lengths of the screw rod portions 601 on both sides meet the clamping connection requirements. For example, when the thickness of the core yoke 1 is 100mm, a connecting shaft 6 with an L of 100mm and a total length of 600mm is used; when the total thickness of the core yoke 1 is 300mm, a connecting shaft 6 with an L of 300mm and a total length of 800mm is used; when the thickness of the core yoke 1 is 700mm, a connecting shaft 6 with an L of 700mm and a total length of 1200mm is used. In any case, the lengths of the screw rod portions 601 on both sides are 250mm to meet the clamping connection requirements.

[0025] like Figures 1 to 4 As shown, in this embodiment, the first clamping frame 5 and the second clamping frame 7 are both channel steel structures, and the first clamping frame 5 and the second clamping frame 7 can be replaced with channel steels of appropriate length specifications according to the width of the core upper yoke 1. The present invention can also select clamping frames of other appropriate structures according to actual needs.

[0026] like Figures 1 to 4 As shown, in this embodiment, the support beam 3 is an angle steel structure, and connecting plates 201 are provided on both sides of the upper end of the bracket 2, and tightening bolts are provided on the connecting plates 201. When the position of the bracket 2 is determined, the operator screws the tightening bolts on the connecting plates 201 on both sides to clamp the vertical side of the angle steel to achieve fixation. At the same time, the upper end of the front connecting plate 201 can be against the horizontal side of the angle steel, so that the brackets 2 on both sides of the support beam 3 can flexibly adjust the width according to actual needs. The bracket 2 can also adopt a height-adjustable structure to better meet the use requirements, such as the bracket structure in the CN212990906U patent.

[0027] like Figures 1 to 4 As shown, in this embodiment, a support plate bracket 401 is provided at the lower end of the support plate 4 to ensure that the support plate 4 is in a vertical state.

[0028] The working principle of this utility model is:

[0029] The utility model comprises the following steps when used:

[0030] Step 1: Place the bracket 2 on the coils on both sides, and then place the two ends of the support beam 3 on the bracket 2 on the corresponding side;

[0031] Step 2: Place the support plate 4 on the coil;

[0032] Step 3: Place the core upper yoke 1, and clamp the upper end of the core upper yoke 1 and the support beam 3 with a gate-shaped clamp. Laminated cardboard, glass fiber board, etc. can be placed on both sides of the gate-shaped clamp to adjust it to ensure its clamping. This is a well-known technology in the art.

[0033] Step four: select the appropriate size of the first clamping frame 5, the second clamping frame 7 and the connecting shaft 6 according to the width and thickness of the core upper yoke piece 1, wherein the length of the first clamping frame 5 and the length of the second clamping frame 7 need to match the width of the core upper yoke piece 1, and the length L of the optical axis part 602 in the middle of the connecting shaft 6 needs to match the thickness of the core upper yoke piece 1;

[0034] Step five: the screw rod part 601 on one side of the connecting shaft 6 is sequentially threaded through the core upper yoke piece 6, the supporting plate 4 and the first clamping frame 5, and is then screwed with a nut, at this time, attention needs to be paid to adjusting the position of the optical axis part 602 to correspond to the thickness of the core upper yoke piece 6, that is, whether the rear side of the optical axis part 602 is aligned with the rear side of the core upper yoke piece 6 is observed, after alignment, the second clamping frame 7 is installed on the screw rod part 601 on the other side of the connecting shaft 6 and is fixed by a nut, so that the core upper yoke piece 6 and the supporting plate 4 can be prevented from being deformed in the form of a bulge under the clamping action of the first clamping frame 5 and the second clamping frame 7.

[0035] After the above process is completed, the core upper yoke piece 1 can be placed for a period of time, and after the shape of the core upper yoke piece 1 is stable, the supporting plate 4 and the like are disassembled and the insertion piece operation of the core upper yoke piece 1 is performed.

Claims

1. A fixing fixture for inserting the upper yoke of an ultra-wide core, characterized by: The invention comprises a support beam (3), a bracket (2), a support plate (4) and a clamping assembly, wherein both ends of the support beam (3) are respectively arranged on the corresponding bracket (2), the upper end of the iron core yoke (1) is fixed on the support beam (3), and the clamping assembly comprises a first clamping frame (5), a second clamping frame (7) and a connecting shaft (6), and the first clamping frame (5), the support plate (4), the iron core yoke (1) and the second clamping frame (7) are in contact with each other in sequence and are fixed and clamped by the connecting shaft (6).

2. The fixing fixture for the upper yoke insert of the ultra-wide core according to claim 1, characterized in that: The connecting shaft (6) comprises a central optical axis portion (602) and screw rod portions (601) arranged on both sides of the optical axis portion (602); the screw rod portion (601) on one side of the optical axis portion (602) passes through the support plate hole (402) on the support plate (4) and the first through hole on the first clamping frame (5) in sequence and is then threadedly connected to a nut; the screw rod portion (601) on the other side passes through the second through hole on the second clamping frame (7) and is then threadedly connected to the nut.

3. The fixing fixture for the upper yoke insert of the ultra-wide core according to claim 2, characterized in that: The length L of the optical axis portion (602) is equal to the thickness of the yoke piece (1) on the core.

4. The fixing fixture for the upper yoke insert of the ultra-wide core according to claim 1, characterized in that: Connecting plates (201) are provided on both sides of the upper end of the bracket (2), and tightening bolts are provided on the connecting plates (201). The lower side of the support beam (3) is placed between the connecting plates (201) on both sides, and the tightening bolts on the connecting plates (201) on both sides clamp the support beam (3).

5. The fixing fixture for inserting the upper yoke of the ultra-wide core according to claim 1 is characterized in that: A support plate bracket (401) is provided at the lower end of the support plate (4).

Citation Information

Patent Citations

  • Adjustable support frame for supporting upper iron yoke inserted into iron core

    CN202282223U

  • Iron core insertion sheet bracing frame

    CN212990906U