Automatic sashimi processing device

The combination of an automated slicing device and a porous vacuum suction cup solves the problem of uneven thickness of sashimi slices, achieving efficient and uniform fish fillet cutting and reducing dependence on chef experience.

CN223452743UActive Publication Date: 2025-10-21SERICULTURAL &AGRI FOOD RESEARCH INSTITUTE GUANGDONG ACADEMY OF AGRICULTURAL SCIENCES
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Patent Information

Application Number
CN202423013275.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-21
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing sashimi technology relies on the chef's experience and skills, and it is difficult to cut the fish fillets into thin slices of uniform thickness.

Method used

An automated slicing device is used, including a horizontal intermittent moving assembly and a cutter assembly. By precisely controlling the moving distance and speed of the cutting blade and combining it with a porous vacuum suction cup to fix the fish fillet, uniformity of each cut is ensured.

Benefits of technology

The production of fish fillets with uniform thickness, transparent meat and no impurities is achieved, which reduces the intensity of manual labor, improves production efficiency and quality, and reduces dependence on labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic sashimi processing device comprises an operation table, four supporting legs are installed at the bottom of the operation table, a processing table top is arranged at the top of the operation table, a vertical box body is fixed to the rear side of the processing table top, a horizontal box body is fixed to the upper end of the vertical box body, the horizontal box body is located over the processing table top, and an automatic slicing mechanism is installed on the horizontal box body; according to the utility model, the moving distance and speed of the cutting blade are accurately controlled, so that fish slices which are uniform in thickness, transparent in meat quality and free of impurities can be produced in each cutting process, and are not influenced by experience and technology of cooks; by means of automatic operation, the labor intensity of workers is greatly reduced, the production efficiency of the raw fish slices is improved, more fish fillets can be processed within a shorter time, and the production efficiency, quality, safety and economical efficiency of the raw fish slices are improved through a series of technical innovations.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to raw fish slice processing technical field, concretely relates to a raw fish slice automatic processing device. BACKGROUND

[0002] Raw fish, also known as raw fish slice, is a kind of traditional food with long history.In the process of making, raw fish needs to go through strict bloodletting, laparotomy, and removing non-edible parts and other steps.The process of raw slice needs to rely on exquisite skill and rich experience, can cut into the slice of uniform thickness, meat quality transparent and impurity-free, and the chef with insufficient experience is difficult to cut fish fillet into uniform thickness, so the operation difficulty of raw fish slice is higher;In view of the above situation, how to improve the existing raw fish slice technology makes it not rely on the experience and skill of chef, and still can get the slice of uniform thickness, becomes the technical problem to be solved urgently. CONTENT OF UTILITY MODEL

[0003] The utility model aims at providing a raw fish slice automatic processing device, solves the technical problem that the existing raw fish slice technology relies on the experience and skill of chef and cannot cut fish fillet into the slice of uniform thickness.

[0004] To solve the above technical problem, the utility model adopts the following technical scheme:

[0005] A kind of raw fish slice automatic processing device, including operation table, the bottom of operation table is equipped with four legs, the top of operation table is processing table top, the rear side of processing table top is fixed with vertical cabinet, the upper end of vertical cabinet is fixed with horizontal cabinet, horizontal cabinet is located just above processing table top, and automatic slicing mechanism is installed on horizontal cabinet;

[0006] The automatic slicing mechanism includes horizontal intermittent movement assembly and cutter assembly, the bottom surface of horizontal cabinet is fixed with two guide rails, the two guide rails are arranged in parallel, and T-shaped slider is arranged on the two guide rails, the T-shaped slider can slide along the guide rail;

[0007] Cutter assembly includes mounting plate and cutter box body, mounting plate is fixed on two T-shaped sliders, the cutter box body is installed on mounting plate, and the cutter box body is inclinedly arranged, and fast knife slicing mechanism is installed in the cutter box body;

[0008] The fast knife slicing mechanism comprises a sliding groove, a cutting knife, a push-pull rod and a first motor, the first motor and the sliding groove are fixed in the knife box body, a disc is installed on the main shaft of the first motor, a sliding rod is arranged on the sliding groove, the sliding rod can slide on the sliding groove, a through sleeve is arranged on the side surface of the knife box body, one end of the sliding rod passes out of the knife box body through the through sleeve, the cutting knife is fixedly installed at the end of the sliding rod, one end of the push-pull rod is hingedly installed in the knife box body through a pin shaft, the pin shaft and the sliding groove are located on the two sides of the first motor, a first long hole and a second long hole are formed in the push-pull rod, a first stop post is fixed on the surface of the disc and located in the first long hole, a second stop post is fixed on the surface of the sliding rod and located in the second long hole;

[0009] The horizontal intermittent movement assembly is used for driving the mounting plate to move intermittently in the horizontal direction, and a control box is further installed on the operation table, a general controller is arranged in the control box, and the general controller is used for controlling the horizontal intermittent movement assembly and the first motor to work cooperatively.

[0010] Further, the horizontal intermittent movement assembly comprises a second motor, a groove wheel mechanism and a synchronous belt transmission mechanism, a gear shaft and two rotating shafts are rotatably installed in the horizontal box body, the two rotating shafts are used for installing two synchronous pulleys of the synchronous belt transmission mechanism, a driven groove wheel of the groove wheel mechanism is installed on one of the rotating shafts, a driving dial of the groove wheel mechanism is installed on the gear shaft, a driven gear is further installed on the gear shaft, a driving gear is installed on the main shaft of the second motor, and the driving gear is engaged with the driven gear.

[0011] A long slot is formed in the bottom of the horizontal box body, the top of the mounting plate is connected to the synchronous belt of the synchronous belt transmission mechanism through a connecting block, the connecting block passes through the long slot, a travel switch is installed at the bottom in the horizontal box body, and the travel switch is located at one end of the synchronous belt transmission mechanism; and the general controller is connected with the travel switch and the second motor.

[0012] Further, a fish fillet anti-displacement mechanism is arranged on the processing table.

[0013] Further, the fish fillet anti-displacement mechanism is a multi-hole vacuum chuck, a thin chopping board is arranged on the upper surface of the multi-hole vacuum chuck, a plurality of through holes are arranged on the thin chopping board, and the through holes correspond to suction holes on the multi-hole vacuum chuck; and the general controller is connected with the multi-hole vacuum chuck in control.

[0014] Further, a rubber pad is arranged on the bottom surface of the thin chopping board.

[0015] Further, a reinforcing rib plate is welded between the vertical box body and the horizontal box body.

[0016] Further, an external thread is arranged at the end of the sliding rod, a connecting sleeve is arranged on the cutting knife, and the connecting sleeve is threadedly installed at the end of the sliding rod.

[0017] Compared with the prior art, the utility model has the advantages that: the utility model discloses through accurate control cutting blade's moving distance and speed, ensure that each cutting can produce the fish slice of even thickness, meat quality transparent and no impurity, do not receive the influence of chef experience and technology, the automation operation greatly reduces the manual labor intensity, improves the production efficiency of fish slice, can handle more fish fillets in shorter time, the utility model discloses not only solve the problem of traditional manual slicing depending on chef experience and skill, still through a series of technical innovation improves the efficiency, quality, safety and economy of fish slice production. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are used to explain the present application, but do not constitute a limitation on the present application. In the drawings:

[0019] Figure 1 It is a structural schematic view of the automatic fish slice processing device of the utility model;

[0020] Figure 2 It is a side view of the vertical box and the horizontal box;

[0021] Figure 3 It is a structural schematic view of the fast knife slicing mechanism;

[0022] Figure 4 It is the installation schematic view of the horizontal intermittent moving assembly;

[0023] Figure 5 It is the connection schematic view of the second motor and the notched wheel mechanism;

[0024] Figure 6 It is the top view of the thin anvil plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] The present application will be further described in detail below with reference to the embodiments.

[0027] The specific embodiment 1 of the automatic fish slice processing device provided by the utility model discloses:

[0028] As Figures 1-5As shown in the figure, an automatic processing device for sashimi includes an operating table 1, four legs 2 are installed at the bottom of the operating table 1, a processing table top 3 is at the top of the operating table 1, a vertical box body 4 is fixed at the rear side of the processing table top 3, a horizontal box body 5 is fixed at the upper end of the vertical box body 4, the horizontal box body 5 is located directly above the processing table top 3, and an automatic slicing mechanism is installed on the horizontal box body 5.

[0029] The automatic slicing mechanism includes a horizontal intermittent movement assembly and a cutter assembly, two guide rails 6 are fixed at the bottom surface of the horizontal box body 5, the two guide rails 6 are arranged in parallel, T-shaped sliding blocks 7 are arranged on the two guide rails 6, and the T-shaped sliding blocks 7 can slide along the guide rails 6.

[0030] The cutter assembly includes a mounting plate 8 and a cutter box body 9, the mounting plate 8 is fixed on the two T-shaped sliding blocks 7, the cutter box body 9 is installed on the mounting plate 8, and the cutter box body 9 is arranged obliquely, a fast-knife slicing mechanism is installed in the cutter box body 9, and the fast-knife slicing mechanism is also arranged obliquely relative to the processing table top 3.

[0031] As shown in the figure, Figure 3 The fast-knife slicing mechanism includes a sliding groove 10, a cutter blade 11, a push-pull rod 12, and a first motor 13, the first motor 13 and the sliding groove 10 are fixed in the cutter box body 9, a disc 14 is installed on the main shaft of the first motor 13, a sliding rod 15 is arranged on the sliding groove 10, the sliding rod 15 can slide on the sliding groove 10, a through sleeve 16 is arranged on the side surface of the cutter box body 9, one end of the sliding rod 15 is outwardly inserted out of the cutter box body 9 through the through sleeve 16, the cutter blade 11 is fixedly installed at the end of the sliding rod 15, one end of the push-pull rod 12 is hingedly installed in the cutter box body 9 through a pin shaft 17, the pin shaft 17 and the sliding groove 10 are located on the two sides of the first motor 13, a first long hole 18 and a second long hole 19 are formed in the push-pull rod 12, a first blocking column 20 is fixed on the surface of the disc 14, the first blocking column 20 is located in the first long hole 18, a second blocking column 21 is fixed on the surface of the sliding rod 15, and the second blocking column 21 is located in the second long hole 19.

[0032] The horizontal intermittent movement assembly is used for driving the mounting plate 8 to move intermittently in the horizontal direction, as shown in the figure, Figure 4 and Figure 5 The horizontal intermittent movement assembly includes a second motor 22, a groove wheel mechanism, and a synchronous belt transmission mechanism 23, a gear shaft 24 and two rotating shafts 25 are rotatably installed in the horizontal box body 5, the two rotating shafts 25 are used for installing two synchronous pulleys of the synchronous belt transmission mechanism 23, a driven groove wheel 26 of the groove wheel mechanism is installed on one of the two rotating shafts 25, a driving dial 27 of the groove wheel mechanism is installed on the gear shaft 24, a driven gear 28 is also installed on the gear shaft 24, a driving gear 29 is installed on the main shaft of the second motor 22, and the driving gear 29 is engaged with the driven gear 28.

[0033] The bottom of the horizontal box 5 is provided with a long slit hole 30, the top of the mounting plate 8 is connected to the synchronous belt of the synchronous belt transmission mechanism 23 through a connecting block 31, the long slit hole 30 is for the connecting block 31 to pass through, and a travel switch 32 is mounted at the bottom in the horizontal box 5, and the travel switch 32 is located at one end of the synchronous belt transmission mechanism 23.

[0034] A control box 33 is also mounted on the operation table 1, and a general controller is arranged in the control box 33, which is used to control the travel switch 32, the first motor 13 and the second motor 22 to work cooperatively.

[0035] The working process of the automatic processing device for raw fish slices in the embodiment is as follows: first, the processed fish fillets are placed on the processing table 3, then the first motor 13 and the second motor 22 are started to work through the general controller, the first motor 13 is mainly used to drive the fast knife slicing mechanism to slice, and the second motor 22 is used to drive the cutter assembly to move intermittently in the horizontal direction, when the cutter assembly moves, the fast knife slicing mechanism does not slice, when the cutter assembly stops moving, the fast knife slicing mechanism slices the fish fillets, specifically, the first motor 13 drives the disc 14 to rotate counterclockwise (as shown by the arrow in the middle), the disc 14 pulls the push-pull rod 12 through the first blocking column 20, so that the push-pull rod 12 swings up and down regularly around the pin shaft 17, the push-pull rod 12 pulls the sliding rod 15 to move in the sliding groove 10 through the second blocking column 21 in the swinging process, the cutter blade 11 is arranged at the end of the sliding rod 15, so that the sliding rod 15 extends out of the cutter box body 9 when it moves along the sliding groove 10, and the cutter blade 11 can obliquely cut the fish fillets on the processing table 3, and when the first blocking column 20 gradually rotates to the side close to the pin shaft 17, the distance between the first blocking column 20 and the pin shaft 17 becomes closer and closer, and the pin shaft 17 is located at one end of the push-pull rod 12, so the swinging speed of the push-pull rod 12 increases in this process, and finally the push-pull rod 12 swings downward rapidly, the sliding rod 15 slides downward rapidly, and the cutter blade 11 can cut the fish fillets rapidly. Figure 3 The second motor 22 drives the gear shaft 24 to rotate through the meshing of the driving gear 29 and the driven gear 28, the gear shaft 24 drives the driving disc 27 of the groove wheel mechanism to rotate, the driving disc 27 drives the driven groove wheel 26 of the groove wheel mechanism to rotate intermittently in the rotating process of the driving disc 27, and the driven groove wheel 26 is arranged on the same rotating shaft 25 as the synchronous pulley, so the driven groove wheel 26 is the power input source of the synchronous belt transmission mechanism 23, which can intermittently drive the synchronous belt transmission mechanism 23 to drive, the synchronous belt transmission mechanism 23 pulls the mounting plate 8 to slide on the two guide rails 6 through the connecting block 31, and when the connecting block 31 touches the travel switch 32, the general controller controls the first motor 13 to stop working, and the second motor 22 reversely rotates, so that the mounting plate 8 and the cutter box body 9 return to the initial state.

[0036]

[0037] ​The coordination work process of the fast knife slicing mechanism and the horizontal intermittent moving assembly is as follows: when the synchronous belt stops driving, the slide rod 15 quickly slides downward, the knife blade 11 cuts the fish fillet, then the slide rail is retracted, the knife blade 11 is separated from the fish fillet, then the synchronous belt drives forward for a certain distance and stops again, the slide rod 15 slides downward again, the knife blade 11 cuts the fish fillet, since the knife box body 9 is in an inclined state, the cutting direction of the knife blade 11 is inclined, the two times of inclined cutting of the knife blade 11 can cut out the slices, and the horizontal moving distance of the knife blade 11 is constant, the thickness of the fish slices cut out each time is the same, and finally the fish fillet can be cut into slices with uniform thickness.

[0038] A specific embodiment 2 of the automatic raw fish slice processing device is provided in the utility model.

[0039] The difference from the specific embodiment 1 is that, in order to prevent the fish fillet from moving on the processing table 3 during the slicing process, the processing table 3 can be further optimized, as shown in Figure 1 and Figure 6 Specifically, a multi-hole vacuum chuck 34 is installed on the processing table 3, the upper surface of the multi-hole vacuum chuck 34 is provided with a thin anvil plate 35, the contact surface of the thin anvil plate 35 and the multi-hole vacuum chuck 34 is provided with a rubber pad, the rubber pad is arranged on the bottom surface of the thin anvil plate 35, the arrangement of the rubber pad can make the multi-hole vacuum chuck 34 and the thin anvil plate 35 tightly contact, a plurality of through holes 36 are arranged on the thin anvil plate 35 and the rubber pad in correspondence, and the through holes 36 correspond to the suction holes on the multi-hole vacuum chuck 34; the general controller is in control connection with the multi-hole vacuum chuck 34.

[0040] In the embodiment, the multi-hole vacuum chuck 34 can adsorb the fish fillet on the thin anvil plate 35, and the problem of fish fillet moving is solved.

[0041] It should be noted that in this document, terms such as "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles or devices.

[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An apparatus for the automated processing of sashimi, characterized by: The operation table is provided with four supporting legs at the bottom, and a processing table top at the top, and a vertical box body is fixed at the back of the processing table top, and a horizontal box body is fixed at the upper end of the vertical box body, and an automatic slicing mechanism is installed on the horizontal box body; The automatic slicing mechanism comprises a horizontal intermittent moving assembly and a cutter assembly, and the bottom surface of the horizontal box body is fixed with two parallel guide rails, and T-shaped sliding blocks are arranged on the two guide rails; The cutter assembly comprises a mounting plate and a cutter box body, the mounting plate is fixed on the two T-shaped sliding blocks, the cutter box body is installed on the mounting plate, and the cutter box body is arranged obliquely, and a fast knife slicing mechanism is installed in the cutter box body; The fast knife slicing mechanism comprises a sliding groove, a cutter blade, a push-pull rod and a first motor, the first motor and the sliding groove are fixed in the cutter box body, a disc is installed on the main shaft of the first motor, a sliding rod is arranged on the sliding groove, the sliding rod can slide on the sliding groove, a through sleeve is arranged on the side surface of the cutter box body, one end of the sliding rod is outwardly inserted into the cutter box body through the through sleeve, the cutter blade is fixedly installed on the end of the sliding rod, one end of the push-pull rod is hingedly installed in the cutter box body through a pin shaft, the pin shaft and the sliding groove are located on the two sides of the first motor, a first long hole and a second long hole are formed in the push-pull rod, a first stop post is fixed on the surface of the disc, the first stop post is located in the first long hole, a second stop post is fixed on the surface of the sliding rod, and the second stop post is located in the second long hole. The horizontal intermittent moving assembly is used for driving the mounting plate to move intermittently in the horizontal direction, and a control box is further installed on the operation table, and a general controller is arranged in the control box, and the general controller is used for controlling the horizontal intermittent moving assembly and the first motor to work cooperatively.

2. A sashimi automatic processing apparatus according to claim 1, characterized by: The horizontal intermittent moving assembly comprises a second motor, a grooved wheel mechanism and a synchronous belt transmission mechanism, a gear shaft and two rotating shafts are rotatably installed in the horizontal box body, the two rotating shafts are used for installing two synchronous pulleys of the synchronous belt transmission mechanism, a driven grooved wheel of the grooved wheel mechanism is installed on one of the rotating shafts, a driving disc of the grooved wheel mechanism is installed on the gear shaft, a driven gear is further installed on the gear shaft, a driving gear is installed on the main shaft of the second motor, and the driving gear is engaged with the driven gear. A long slot is formed in the bottom of the horizontal box body, the top of the mounting plate is connected to the synchronous belt of the synchronous belt transmission mechanism through a connecting block, the connecting block passes through the long slot, a travel switch is installed at the bottom in the horizontal box body, and the travel switch is located at one end of the synchronous belt transmission mechanism.

3. A sashimi automatic processing apparatus according to claim 2, characterized by: A fish fillet anti-displacement mechanism is arranged on the processing table top.

4. A sashimi automatic processing apparatus according to claim 3, characterized by: The fish fillet anti-displacement mechanism is a multi-hole vacuum suction disc, a thin anvil plate is arranged on the upper surface of the multi-hole vacuum suction disc, a plurality of through holes are arranged on the thin anvil plate, and the through holes correspond to suction holes on the multi-hole vacuum suction disc; and the general controller is in control connection with the multi-hole vacuum suction disc.

5. A sashimi automatic processing apparatus according to claim 4, characterized by: A rubber pad is arranged on the bottom surface of the thin anvil plate.

6. A sashimi automatic processing apparatus according to claim 5, characterized by: A reinforcing rib plate is welded between the vertical box body and the horizontal box body.

7. A sashimi automatic processing apparatus according to claim 6, characterized by: An external thread is arranged on the end of the sliding rod, a connecting sleeve is arranged on the cutter blade, and the connecting sleeve is threadedly installed on the end of the sliding rod.