Automatic continuous ultrahigh-temperature instantaneous sterilization equipment
By incorporating a filtration system with a filter plate and worm gear linkage design in the sterilization equipment, the problem of material impurities affecting the sterilization effect is solved, achieving high material purity and equipment stability, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422123203.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Existing instantaneous high-temperature sterilization equipment lacks an effective filtration mechanism before the material enters the heating sterilization process, which makes it difficult to completely eliminate impurities in the material, affecting product quality and sterilization effect.
The sterilization equipment is equipped with filter plates for filtration. The linkage design of the worm gear and worm wheel enables rapid switching of the filter tubes, and the rubber ring ensures sealing. The linkage design of the baffle and cylinder facilitates the detection of abnormal feeding and ensures stable operation of the equipment.
It improves the purity of materials, reduces equipment downtime, increases production efficiency, ensures the stability and safety of equipment operation, and simplifies maintenance operations.
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Figure CN223452787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sterilization equipment technical field especially relates to a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment. BACKGROUND
[0002] Instantaneous high-temperature sterilization machine is suitable for the instantaneous sterilization of liquid materials such as fresh milk, fruit juice, beverage, ice bar, ice cream slurry, soy sauce, soy milk, condensed milk and wine, and can also be used for the sterilization of fluid materials.
[0003] The utility model discloses a kind of instantaneous high-temperature sterilization equipment, including high-temperature instantaneous sterilization machine body, cylinder, L-shaped connecting pipe and feed pipe, the high-temperature instantaneous sterilization machine body side is equipped with cylinder by mounting bracket, the cylinder side is equipped with temperature controller by mounting seat, heating column is fixed in the cylinder inside by bolt, the heating column inside is equipped with electric heating wire by mounting bracket, the cylinder outer side is equipped with copper spiral pipe, the cylinder one end is connected with L-shaped connecting pipe by flange, the L-shaped connecting pipe bottom end is fixed in the high-temperature instantaneous sterilization machine body inside by bolt, the L-shaped connecting pipe inside is fixed with filter screen by bolt, the L-shaped connecting pipe bottom is connected with the miscellaneous storage cylinder by thread groove.This kind of instantaneous high-temperature sterilization equipment can preheat and filter liquid material when feeding, and can effectively improve the sterilization efficiency of liquid material. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment to solve the shortcomings in prior art.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment, including sterilization machine body, the inner wall of the sterilization machine body is fixedly installed with through column, the surface of the through column is equipped with heating wire, the bottom end of the through column is communicated with discharge pipe, the top end of the sterilization machine body is fixedly installed with top block, the inside of the top block is rotatably connected with worm, the top end of the sterilization machine body is rotatably connected with rotary rod, the surface of the rotary rod is fixedly installed with worm wheel, the surface of the rotary rod is fixedly installed with connecting plate, one end of the connecting plate is fixedly installed with filter tube, the inner wall of the filter tube is fixedly installed with filter plate.
[0006] Preferably, the worm is engaged with the worm wheel, and the connecting plates are arranged in a circumferential manner on the surface of the rotary rod.
[0007] Preferably, the bottom end of the sterilization machine body is fixedly provided with supporting legs, which are arranged in a circle at the bottom end of the sterilization machine body.
[0008] Preferably, a ring groove is formed in the top end of the through column, and a rubber ring is fixedly arranged on the bottom surface of the filter pipe.
[0009] Preferably, one end of the worm is fixedly provided with a twisting cap, which is hexagonal.
[0010] Preferably, the surface of the through column is provided with a reminding mechanism, which comprises a cylinder, a through hole formed in the surface of the cylinder, a short rod penetrating through one end of the cylinder and being in sliding connection with the cylinder, a cylinder fixedly arranged at one end of the short rod, a tension spring sleeved on the surface of the short rod, and a stopper fixedly arranged at the other end of the short rod.
[0011] Preferably, one end of the tension spring is fixedly connected with the cylinder, and the other end of the tension spring is fixedly connected with the cylinder.
[0012] Compared with the prior art, the device has the advantages and positive effects that,
[0013] 1. The filter plate is arranged to filter the material before the material enters the heating sterilization, so that the purity of the material is effectively improved, the material entering the sterilization process is ensured to be impurity-free, the sterilization effect is further improved, when the filter plate is blocked or damaged, the worker can quickly switch to the next group of standby filter pipes, so that the equipment downtime is greatly reduced, the production efficiency is improved, the connection between the filter pipe and the through column is sealed by embedding the rubber ring in the ring groove, so that the leakage problem does not occur when the filter plate is switched, the working stability and safety of the equipment are maintained, the filter pipe can be switched by simply twisting the cap and the worm, the complexity of the maintenance operation is reduced, and the daily maintenance of the operator is facilitated.
[0014] 2. The blocking block and the cylinder are linked, the worker can directly judge whether the material normally enters the through column by the position of the cylinder, the abnormal feeding problem can be found and solved in time, and when there is no material, the cylinder can be automatically reset, so that the equipment can quickly return to the initial state when the feeding is stopped, and the practicability is high. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 a front view of the automatic continuous ultra-high temperature instantaneous sterilization equipment is provided.
[0016] Figure 2The utility model provides a kind of top view of automatic continuous ultrahigh temperature instantaneous sterilization equipment
[0017] Figure 3 The utility model provides a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment Figure 2 The enlarged view of A in middle;
[0018] Figure 4 The utility model provides a kind of bottom view of automatic continuous ultrahigh temperature instantaneous sterilization equipment;
[0019] Figure 5 The utility model provides a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment Figure 4 The enlarged view of B in middle;
[0020] Figure 6 The utility model provides a kind of sectional view of automatic continuous ultrahigh temperature instantaneous sterilization equipment;
[0021] Figure 7 The utility model provides a kind of automatic continuous ultrahigh temperature instantaneous sterilization equipment Figure 6 The enlarged view of C in middle.
[0022] Legend:
[0023] 1, sterilization machine body;2, pass column;3, heating wire;4, discharge pipe;5, top block;6, worm;7, rotary lever;8, worm wheel;9, connecting plate;10, filter tube;11, filter plate;12, supporting leg;13, annular groove;14, rubber ring;15, twist cap;16, cylinder;17, short rod;18, cylinder;19, tension spring;20, stop block. Specific embodiments
[0024] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model will be further described below in conjunction with the drawings and examples.It should be noted that the embodiments of the present application and the features in the examples can be combined with each other without conflict.
[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from those described herein, therefore, the utility model is not limited to the specific embodiments disclosed in the following disclosure.
[0026] Example one
[0027] Please refer to Figures 1-7The utility model provides a technical scheme: an automatic continuous ultrahigh temperature instantaneous sterilization equipment, including sterilization machine body 1, the bottom fixed mounting of sterilization machine body 1 has support 12, and support 12 is arranged in the bottom of sterilization machine body 1 in the form of circumference, and support 12 is fixed on the sterilization machine body 1 by bolt connection or welding mode. Bolt connection is convenient to disassemble and maintain, and welding connection provides stronger structural stability. The material of support 12 can select stainless steel or high strength plastic, and stainless steel material has good corrosion resistance, is suitable for humid environment, and high strength plastic has the characteristics of light weight and impact resistance. The inner wall fixed mounting of sterilization machine body 1 has through column 2, and through column 2 can adopt welding or bolt fixing mode, and welding can provide firm connection, to ensure the structural stability during high temperature sterilization, and bolt fixing is convenient for later maintenance and replacement. The surface of through column 2 is provided with heating wire 3, and the material of heating wire 3 can select high temperature resistant alloy or ceramic, and high temperature resistant alloy has excellent heat conductivity, and ceramic provides higher heat resistance, to ensure stable and durable heating. The bottom of through column 2 is communicated with discharge pipe 4, and discharge pipe 4 adopts screw thread connection or flange connection, and screw thread connection is convenient for quick disassembly, and flange connection provides better sealing, and is suitable for high pressure environment. The top fixed mounting of sterilization machine body 1 has top block 5, and the material of top block 5 can select aluminum alloy or stainless steel, and aluminum alloy material has light weight and good mechanical properties, and stainless steel material provides higher corrosion resistance and strength. Worm 6 is rotatably connected in the inside of top block 5, and worm 6 is connected with top block 5 by bearing connection or gear engagement, and bearing connection can provide smooth rotation performance, and gear engagement ensures the synchronism and stability of rotation. One end of worm 6 is fixedly installed with screw cap 15, and screw cap 15 is hexagonal structure, and the material can select carbon steel or high strength plastic, and carbon steel material provides higher wear resistance, and high strength plastic has good impact resistance, to facilitate operation. The top rotatably connected of sterilization machine body 1 has rotary lever 7, and rotary lever 7 is connected by rolling bearing or sliding bearing, and rolling bearing can provide low friction rotation performance, and sliding bearing is more suitable for high load application. Worm wheel 8 is fixedly installed on the surface of rotary lever 7, and worm wheel 8 is engaged with worm 6, and the material of worm wheel 8 can select brass or nylon, and brass material has good wear resistance and corrosion resistance, and nylon material provides lighter structure and lower friction coefficient. The surface of rotary lever 7 is fixedly installed with connecting plate 9, and connecting plate 9 is arranged in the form of circumference on the surface of rotary lever 7, and one end of connecting plate 9 is fixedly installed with filter tube 10, and filter tube 10 can be connected with connecting plate 9 by bolt fixing or buckle connection mode, and bolt fixing can provide reliable connection strength, and buckle connection is convenient for quick replacement and installation.
[0028] Please refer to Figures 1-7The top end of the through column 2 is provided with a ring groove 13, which is accurately designed in size and shape to ensure that the rubber ring 14 can be perfectly embedded therein to form an effective seal. The material of the rubber ring 14 can be selected from silicone or fluororubber. Silicone has excellent heat resistance and elasticity, while fluororubber provides higher chemical corrosion resistance, ensuring long-term stability in high temperature and corrosive environments. The bottom surface of the filter tube 10 is fixedly installed with the rubber ring 14, ensuring that the connection between the filter tube 10 and the through column 2 can still maintain good sealing under high temperature and high pressure conditions. The inner wall of the filter tube 10 is fixedly installed with the filter plate 11, which can be installed by screw connection or embedded fixing. Screw connection ensures the stability of the filter plate 11 under high pressure, while embedded fixing facilitates disassembly and replacement. The material of the filter plate 11 can be selected from stainless steel mesh or porous ceramic. Stainless steel mesh has excellent strength and corrosion resistance, while porous ceramic provides higher filtration precision, effectively improving the purity of the material, ensuring that the material entering the sterilization process is free of impurities, thereby further improving the sterilization effect.
[0029] Example two
[0030] Please refer to Figures 6-7 The surface of the through column 2 is provided with a reminding mechanism, which includes a cylinder 16 that can be fixed on the surface of the through column 2 by welding or buckle connection. Welding connection provides higher strength, while buckle connection facilitates disassembly and maintenance. One end of the cylinder 16 is provided with a short rod 17 that is slidingly connected with the cylinder 16. The material of the short rod 17 can be selected from stainless steel or high-strength plastic. Stainless steel provides higher wear resistance, while high-strength plastic reduces friction, ensuring smooth sliding of the short rod 17. One end of the short rod 17 is fixedly installed with a cylinder 18 that is fixed with the short rod 17 by screwing or welding, ensuring the stability of the cylinder 18. The surface of the short rod 17 is sleeved with a tension spring 19, one end of which is fixedly connected with the cylinder 18, and the other end is fixedly connected with the cylinder 16. The tension spring 19 is made of spring steel material, which has high strength and fatigue resistance, ensuring that it always maintains sufficient elasticity during use. The other end of the short rod 17 is fixedly installed with a stop block 20, which can be made of rubber or polyurethane. Rubber material has good elasticity and wear resistance, while polyurethane provides higher oil resistance and wear resistance, which can effectively avoid damage under high pressure. When the material is introduced into the through column 2, the material can push the stop block 20 to move, and the stop block 20 then drives the cylinder 18 to move through the short rod 17. Workers can observe the position of the cylinder 18 to determine whether the feeding of the through column 2 is normal. The tension of the tension spring 19 can pull the cylinder 18 back to its original position, so that the cylinder 18 can be reset when there is no material, ensuring that the equipment can quickly return to the initial state when the feeding stops.
[0031] Working principle: filter pipe 10 is connected to the external feeding device, then after the material passes through the filter pipe 10 into the through column 2, at this time through the heating wire 3 can heat through the column 2, so as to sterilize the material in the through column 2 at high temperature, after sterilization, finally from the discharge pipe 4, and by setting the filter plate 11 can filter the entering material, so as to improve the purity of the material, and when the filter plate 11 is blocked or damaged, the worker can rotate the cap 15 to rotate the worm 6, the worm 6 can then drive the worm gear 8 engaged with it to rotate, the worm gear 8 can then drive the rotating rod 7 to rotate, the connecting plate 9 can then drive the filter pipe 10 to rotate, at this time the next group of filter pipe 10 can be switched, and the rubber ring 14 can be embedded in the ring groove 13, so that the connection between the filter pipe 10 and the through column 2 can be sealed, so that when the filter plate 11 is damaged, it can be quickly switched, the utility model discloses a filter plate 11 is arranged before the material enters the heating sterilization to filter, which effectively improves the purity of the material and ensures that the material entering the sterilization process is impurity-free, thereby further improving the sterilization effect, and when the filter plate 11 is blocked or damaged, the worker can quickly switch to the next group of standby filter pipe 10, thereby greatly reducing the equipment downtime and improving the production efficiency, the rubber ring 14 is embedded in the ring groove 13 to seal the connection between the filter pipe 10 and the through column 2, so that leakage does not occur when the filter plate 11 is switched, and the working stability and safety of the equipment are maintained, and the filter pipe 10 can be switched by simply rotating the cap 15 and the worm 6, thereby reducing the complexity of the maintenance operation and facilitating the daily maintenance of the operator, and when the material is introduced into the through column 2, the material can drive the stop block 20 to move due to the action of the pressure, the stop block 20 can then drive the cylinder 18 to move through the short rod 17, at this time the worker can determine whether the material is normally introduced into the through column 2 by observing the position of the cylinder 18, and the cylinder 18 can be reset by the tension of the tension spring 19, so that the cylinder 18 can be reset when there is no material, the utility model discloses a linkage design of the stop block 20 and the cylinder 18, so that the worker can directly determine whether the material is normally introduced into the through column 2 by observing the position of the cylinder 18, which helps to timely find and solve the abnormal feeding problem, and the cylinder 18 can be automatically reset when there is no material, so that the equipment can quickly return to the initial state when the feeding stops.
[0032] The above is only a preferred embodiment of the utility model, and does not limit other forms of the utility model, any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model still belongs to the protection scope of the technical scheme of the utility model.
Claims
1. An automated continuous ultra-high-temperature short-time sterilization apparatus comprising a sterilizer body (1), characterized in that: The inner wall of the sterilization machine body (1) is fixedly installed with a through column (2), the surface of the through column (2) is sleeved with a heating wire (3), the bottom end of the through column (2) is communicated with a discharge pipe (4), the top end of the sterilization machine body (1) is fixedly installed with a top block (5), the inside of the top block (5) is rotatably connected with a worm (6), the top end of the sterilization machine body (1) is rotatably connected with a rotating rod (7), the surface of the rotating rod (7) is fixedly installed with a worm wheel (8), the surface of the rotating rod (7) is fixedly installed with a connecting plate (9), one end of the connecting plate (9) is fixedly installed with a filter pipe (10), the inner wall of the filter pipe (10) is fixedly installed with a filter plate (11).
2. The automated continuous ultra-high temperature short-time sterilization apparatus of claim 1, wherein: The worm (6) is engaged with the worm wheel (8), and the connecting plate (9) is arranged in a circular manner on the surface of the rotating rod (7).
3. The automated continuous UHT instant sterilization apparatus according to claim 1, characterized in that: The bottom end of the sterilization machine body (1) is fixedly installed with a supporting leg (12), and the supporting leg (12) is arranged in a circular manner at the bottom end of the sterilization machine body (1).
4. The automated continuous UHT instant sterilization apparatus of claim 1, wherein: The top end of the through column (2) is provided with an annular groove (13), and the bottom surface of the filter pipe (10) is fixedly installed with a rubber ring (14).
5. The automated continuous UHT instant sterilization apparatus according to claim 1, characterized in that: One end of the worm (6) is fixedly installed with a twisting cap (15), and the twisting cap (15) is a hexagonal structure.
6. The automated continuous UHT instant sterilization apparatus of claim 1, wherein: The surface of the through column (2) is provided with a reminding mechanism, the reminding mechanism comprises a cylinder (16), the cylinder (16) is communicated on the surface of the cylinder (16), one end of the cylinder (16) is provided with a short rod (17) penetratingly, the short rod (17) is slidably connected with the cylinder (16), one end of the short rod (17) is fixedly installed with a cylinder (18), the surface of the short rod (17) is sleeved with a tension spring (19), the other end of the short rod (17) is fixedly installed with a stop block (20).
7. The automated continuous UHT instant sterilization apparatus according to claim 6, characterized in that: One end of the tension spring (19) is fixedly connected with the cylinder (18), and the other end of the tension spring (19) is fixedly connected with the cylinder (16).
Citation Information
Patent Citations
Instantaneous high-temperature sterilization equipment
CN217986639U