Slag box type filter press for sulfur slag treatment
By setting a brush and nozzle combination structure on the slag box filter press, the sulfur slag on the filter plate can be automatically cleaned, solving the problem of filter plate blockage and damage caused by sulfur slag residue, and improving the filtration efficiency and cleaning speed.
Patent Information
- Application Number
- CN202422989076.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing slag box filter press has residual sulfur residue after use, which causes clogging and physical damage to the filter plate pores. Manual cleaning efficiency is low, which reduces filtration efficiency and practicality.
It adopts a combined structure of bristles and nozzles. The roller drives the bristles to clean the sulfur residue remaining on the filter plate, and the nozzle sprays high-pressure gas to blow off the sulfur residue, realizing automatic cleaning.
It improves the filtration efficiency of sulfur slag, reduces manual workload, and increases the cleaning speed and practicality of the slag box filter press.
Smart Images

Figure CN223453777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of slag box type filter presses, in particular to a slag box type filter press for sulfur slag treatment. Background Art
[0002] Sulfur slag refers to waste generated during the extraction of sulfur or sulfur-containing compounds. This waste may contain incompletely purified sulfur, other minerals, and various substances remaining from the chemical treatment process. During the processing of sulfur slag, a filter press is required for solid-liquid separation. It effectively separates solids and liquids by applying pressure. The use of appropriate filter press technology can help sulfur slag remove excess water or solvents, thereby reducing its volume and facilitating subsequent processing or recycling.
[0003] After using the slag box filter press, sulfur residue may remain on the filter plate. The residual sulfur residue not only easily occupies the pores of the filter cloth or changes the surface characteristics of the filter plate, resulting in poor fluid permeability in the subsequent filtration process, thereby reducing the filtration efficiency of the sulfur residue, but also the long-term accumulation of sulfur residue may cause physical damage to the filter plate. The existing method is generally to manually clean these sulfur residues. The manual cleaning method not only increases the workload of the workers, but also has low cleaning efficiency, reducing the practicality of the slag box filter press. Summary of the Invention
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a slag box filter press for sulfur slag treatment to solve the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical scheme: a slag box filter press for sulfur slag treatment, comprising a filter press body, a plurality of filter plates slidably mounted in the filter press body, a tightening cylinder mounted on the side surface of the filter press body, a piston rod of the tightening cylinder connected to a tightening plate slidably mounted in the filter press body, the tightening plate being located on a side of all the filter plates close to the tightening cylinder, a first electric guide rail being mounted in the filter press body, and a high-pressure air pump being mounted on the inner top of the filter press body;
[0006] A second electric guide rail is slidably mounted on the first electric guide rail, a slider is slidably mounted on the second electric guide rail, a lifting cylinder is mounted at the bottom of the slider, an infrared sensor connected to the bottom end surface of the slider is provided on each of the left and right sides of the lifting cylinder, and a lifting frame located above the filter plate is detachably mounted on the bottom piston of the lifting cylinder;
[0007] The conveying pipe is connected with the air outlet end of the high-pressure air pump through a connecting hose, and a row of nozzles is arranged at the bottom of the conveying pipe.
[0008] Two motors are arranged on the lifting frame and correspond to the two rollers respectively, and the output shaft of the motor is coaxially connected with the roller after penetrating through the side surface of the lifting frame.
[0009] Preferably, the infrared sensor is arranged in a staggered manner with the brush and the nozzle, and the infrared sensor is located outside the brush and the nozzle.
[0010] Preferably, the left and right rows of nozzles at the bottom of the conveying pipe are respectively arranged in a left downward inclined manner and a right downward inclined manner, and each row of nozzles is composed of a plurality of equidistantly distributed nozzles.
[0011] Preferably, the brush extends outside the lifting frame, and the left and right groups of brushes are located above the left and right rows of nozzles respectively.
[0012] Preferably, the brush is made of nylon material.
[0013] The beneficial effects of the present application are as follows:
[0014] The brush and the nozzle are arranged, the brush is driven to rotate by the roller to brush off the residual sulfur residue on the filter plate, or to loosen part of the relatively firm sulfur residue adhered, and the high-pressure gas sprayed by the nozzle blows off other residual sulfur residue, thereby reducing the residual sulfur residue on the filter plate, improving the filtering efficiency of the sulfur residue, and making the cleaning process faster and more automatic, reducing the workload of manual operation, improving the work efficiency, and improving the practicability of the residue tank type filter press. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic diagram of the present application;
[0016] Figure 2 is a bottom view structural schematic diagram of the lifting frame of the present application.
[0017] Among them: filter press body-1, filter plate-2, top tight air cylinder-3, compression plate-4, first electric guide rail-5, high-pressure air pump-6, second electric guide rail-7, sliding block-8, lifting air cylinder-9, infrared sensor-10, lifting frame-11, conveying pipe-12, roller-13, brush-14, connecting hose-15, nozzle-16, motor-17. DETAILED DESCRIPTION
[0018] In order to further explain the technical scheme of the utility model, the following specific embodiments are described in detail.
[0019] As Figure 1 shown, the utility model provides a slag box type filter press for sulfur residue treatment, including filter press body 1, a plurality of filter plates 2 are slidably installed in filter press body 1, the right end surface of filter press body 1 is locked and fixed with top tight pneumatic cylinder 3, the piston rod of top tight pneumatic cylinder 3 is connected with the compression plate 4 slidably installed in filter press body 1, and the compression plate 4 is used to extrude each filter plate 2, and the compression plate 4 is located at the right side of all filter plates 2;
[0020] Specifically, when using, the sulfur residue needing processing is introduced into the filter plate 2, when the sulfur residue fills the filter chamber, the compression plate 4 is moved left by controlling the top tight pneumatic cylinder 3, the compression plate 4 extrudes the filter plate 2 left, along with the increase of pressure, the liquid part flows out through the filter cloth, and the solid particles are intercepted between each filter plate 2 to form filter cake, after filtering is completed, the compression plate 4 is moved right by controlling the top tight pneumatic cylinder 3, then the filter press is opened, each filter plate 2 is separated, and the filter cake formed between the filter plate 2 is taken out.
[0021] As Figure 1 and Figure 2 shown, the first electric guide rail 5 is installed in the filter press body 1 in the embodiment, and the inside top of filter press body 1 is locked and fixed with high-pressure air pump 6;
[0022] The second electric guide rail 7 is slidably installed on the first electric guide rail 5, and the second electric guide rail 7 can move vertically up and down along the first electric guide rail 5, the sliding block 8 is slidably installed on the second electric guide rail 7, and the sliding block 8 can move horizontally left and right along the second electric guide rail 7, and the bottom of the sliding block 8 is installed with lifting pneumatic cylinder 9;
[0023] One infrared sensor 10 connected with the bottom end surface of the sliding block 8 is arranged on the left and right sides of the lifting pneumatic cylinder 9, and the lifting frame 11 located above the filter plate 2 is detachably installed on the bottom piston of the lifting pneumatic cylinder 9, and the lifting pneumatic cylinder 9 can drive the lifting frame 11 to move vertically up and down;
[0024] The conveying pipe 12 is installed in the lifting frame 11, the conveying pipe 12 is connected with the gas outlet end of the high-pressure air pump 6 through the connecting hose 15, one column of nozzles 16 is installed on the left and right ends of the bottom of the conveying pipe 12, and one rotating roller 13 rotatably connected with the inside of the lifting frame 11 is arranged on the left and right sides of the conveying pipe 12, and a plurality of brush hairs 14 are arranged on the rotating roller 13, and the brush hairs 14 are used to clean the sulfur residue on the filter plate 2;
[0025] Two motors 17 are installed on the lifting frame 11, and the two motors 17 are in one-to-one correspondence with the two rotating rollers 13, and the output shaft of the motor 17 is coaxially connected with the rotating roller 13 after penetrating through the side surface of the lifting frame 11, so as to drive the corresponding rotating roller 13 to rotate by starting the motor 17, so that the rotating roller 13 drives the bristles 14 to rotate to brush off the residual sulfur slag on the filter plate 2;
[0026] The infrared sensor 10 is arranged in a staggered manner with the bristles 14 and the nozzles 16, and the infrared sensor 10 is located outside the bristles 14 and the nozzles 16, so as to prevent the infrared sensor 10 from being hindered by the bristles 14 when in use;
[0027] The left and right two rows of nozzles 16 at the bottom of the conveying pipe 12 are respectively inclined to the left lower side and the right lower side, and each row of nozzles 16 is composed of a plurality of equidistantly distributed nozzles 16, so as to facilitate the downward thrust of the high-pressure gas generated by the nozzles 16 when moving downward, thereby facilitating the discharge of the sulfur slag;
[0028] The bristles 14 extend outside the lifting frame 11, and the left and right two groups of bristles 14 are located above the left and right two rows of nozzles 16, respectively, so as to prevent the nozzles 16 from protruding and colliding with the filter plate 2, thereby preventing the bristles 14 from being unable to contact the filter plate 2;
[0029] The bristles 14 in this embodiment are made of nylon material, which has good wear resistance and flexibility, and can effectively clean the sulfur slag on the surface of the filter plate 2 without scratching the sulfur slag;
[0030] Specifically, during use, the height of the second electric guide rail 7, the sliding block 8, the lifting cylinder 9 and the lifting frame 11 is controlled by controlling the first electric guide rail 5, and the horizontal position of the sliding block 8, the lifting cylinder 9 and the lifting frame 11 is controlled by controlling the second guide rail 7. The position of the filter plate 2 is detected by the infrared sensor 10, the lifting cylinder 9 drives the lifting frame 11 to continuously move downward, at this time the motor 17 is started to drive the rotating roller 13 and the bristles 14 to rotate to remove the residual sulfur slag on the filter plate 2, and the firmly adhered sulfur slag is also easily loosened by the bristles 14, and the high-pressure gas pump 6 is controlled to send high-pressure gas into the conveying pipe 12 through the connecting hose 15, the high-pressure gas is sprayed out through the nozzles 16 to blow off the residual sulfur slag on the filter plate 2, the lifting cylinder 9 drives the bristles 14 and the nozzles 16 to continuously move up and down to more comprehensively clean the sulfur slag on the filter plate 2, and the lifting cylinder 9 and the second electric guide rail 7 are repeatedly controlled to clean more sulfur residue on the filter plate 2.
[0031] The above merely describes preferred examples of the present application and is not intended to limit the present application, and although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A slag box filter press for sulfur slag treatment, comprising a filter press body, a plurality of filter plates slidingly installed in the filter press body, a jacking cylinder installed on the side surface of the filter press body, a piston rod of the jacking cylinder connected with a pressing plate slidingly installed in the filter press body, the pressing plate located on the side of all filter plates close to the jacking cylinder; characterized in that A first electric guide rail is installed in the filter press body, and a high-pressure air pump is installed on the inner top of the filter press body; A second electric guide rail is slidingly installed on the first electric guide rail, a sliding block is slidingly installed on the second electric guide rail, a lifting cylinder is installed on the bottom of the sliding block, an infrared sensor is arranged on the left and right sides of the lifting cylinder and connected with the bottom end face of the sliding block, and a lifting frame located above the filter plate is detachably installed on the bottom piston of the lifting cylinder; A conveying pipe is installed in the lifting frame, the conveying pipe is connected with the gas outlet end of the high-pressure air pump through a connecting hose, a row of nozzles is installed on the bottom left and right ends of the conveying pipe, and a rotating roller is arranged on the left and right sides of the conveying pipe and rotatingly connected with the inner side of the lifting frame, a plurality of bristles are arranged on the rotating roller, and the bristles are used to clean the sulfur residues on the filter plate; Two motors are installed on the lifting frame, the two motors correspond to the two rotating rollers one by one, and the output shaft of the motor is coaxially connected with the rotating roller after penetrating through the side surface of the lifting frame.
2. The filter press for sulfur residue treatment according to claim 1, characterized in that: The infrared sensor is arranged in a staggered manner with the bristles and the nozzles, and the infrared sensor is located on the outer side of the bristles and the nozzles.
3. The filter press for sulfur residue treatment according to claim 1, characterized in that: The left and right rows of nozzles on the bottom of the conveying pipe are respectively inclined to the left lower side and the right lower side, and each row of nozzles is composed of a plurality of nozzles distributed at equal intervals.
4. The filter press for sulfur residue treatment according to claim 1, characterized in that: The bristles extend out of the outer side of the lifting frame, and the left and right groups of bristles are located above the left and right rows of nozzles respectively.
5. The filter press for sulfur residue treatment according to claim 1, characterized in that: The bristles are made of nylon material.